CM Hurricane 360 Operating manual

P/N 192044557 REV AA September 2017
HAND-OPERATED CHAIN HOIST
HURRICANE 360 LOAD LIMITER
SETTING INSTRUCTIONS
OPERATING, MAINTENANCE
& PARTS MANUAL SUPPLEMENT

2P/N 192044557 REV AA September 2017
1-1. GENERAL INFORMATION
The CM Hurricane 360 O&M Manual (P/N 656) and this supplement
provide information for the safe operation and maintenance of
this hoist. All persons operating or maintaining these hoists
should be familiar with the information contained herein and
in the O&M manual. Adherence to the precautions, procedures,
and maintenance practices described should ensure long
reliable operation.
To safeguard against the possibility of personal injury or property
damage, follow the recommendations and instructions of this
manual. This manual contains important information for the correct
installation, operation, and maintenance of this equipment. All
persons involved in the installation, operation, and maintenance of
this equipment should be thoroughly familiar with the contents of this
manual. Keep this manual for reference and further use.
Using “Commercial” or other manufacturer’s parts to repair
the CM Hoists may cause load loss.
To avoid personal injury:
Use only CM supplied replacement parts. Parts may look alike but
CM parts are made of specic materials or processed to achieve
specic properties.
FIGURE 1: TOOLS REQUIRED
1. Hammer
2. Punch
3. Small at screwdriver
4. Torque wrench
5. Socket to t adjusting ring
6. Vise to secure load limiter
7. Special Sockets for adjusting load limiters
P/N 00401421 — Adjustment Tool 0.5T
P/N 00401422 — Adjustment Tool 1T
P/N 00401423 — Adjustment Tool 2T
P/N 00401424 — Adjustment Tool 3-10T
FIGURE 2: SPECIAL SOCKETS
NOTICE
To ensure proper function of the hoist load limiter systems,
perform the following steps:
STEP 1: Remove the hoist from the supporting structure and lay it
on a at working surface with the handwheel facing up.
Columbus McKinnon
Industrial Products GmbH
Yale-Allee 30
42329 Wuppertal / Germany
Modeled:
Drawn:
Approved:
Design Authority:
Original project:
Original scale:
1:3
Material:
General Tolerances
ISO 2768-mk
Dimensional Units
mm
Description:
Number:
Sheet
1
1
Format
F
E
D
C
B
A
1
2
3
4
A4
Columbus McKinnon
Industrial Products GmbH
Wuppertal / Germany
Columbus McKinnon Industrial Products GmbH claims proprietary rights in the material disclosed hereon. This drawing and/or technical information is issued in confidence
for engineering information only and may not be reproduced or used to manufacture anything shown or referred to hereon without direct permission
from Yale to the user. This drawing and/or technical information is loaned for mutual assistance and is subject to recall by Yale at any time.
This drawing and/or technical information is the property of Yale.
NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION
ECN
Rev.
Description of change
Date
By
-
-
-
-
-
-
-
-
--
-
-
-
-
-
04/08/2008
04/08/2008
Velbert
kon3
kon3
Hurricane III 1,0/1
Hand chain hoist 1000/1
Flaschenzug 1000/1 - VG
84700017
kon6
04/14/2010
Standard:
Material No:
Specified Tolerances
ISO 8015
Edges According to
DIN 6784
First Angle Projection
STEP 2: Remove the three screws securing the plastic center cap
and remove the cap from the handwheel cover.
Columbus McKinnon
Industrial Products GmbH
Yale-Allee 30
42329 Wuppertal / Germany
Modeled:
Drawn:
Approved:
Design Authority:
Original project:
Original scale:
1:3
Material:
General Tolerances
ISO 2768-mk
Dimensional Units
mm
Description:
Number:
Sheet
1
1
Format
F
E
D
C
B
A
1
2
3
4
A4
Columbus McKinnon
Industrial Products GmbH
Wuppertal / Germany
Columbus McKinnon Industrial Products GmbH claims proprietary rights in the material disclosed hereon. This drawing and/or technical information is issued in confidence
for engineering information only and may not be reproduced or used to manufacture anything shown or referred to hereon without direct permission
from Yale to the user. This drawing and/or technical information is loaned for mutual assistance and is subject to recall by Yale at any time.
This drawing and/or technical information is the property of Yale.
NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION
ECN
Rev.
Description of change
Date
By
-
-
-
-
-
-
-
-
--
-
-
-
-
-
04/08/2008
04/08/2008
Velbert
kon3
kon3
Hurricane III 1,0/1
Hand chain hoist 1000/1
Flaschenzug 1000/1 - VG
84700017
kon6
04/14/2010
Standard:
Material No:
Specified Tolerances
ISO 8015
Edges According to
DIN 6784
First Angle Projection
STEP 3: Block the load chain by inserting a screwdriver or pin
through the load chain just below the hoist frame. Operate the
handwheel in the up direction to remove the slack from the load
chain, closing and locking the brake.
Columbus McKinnon
Industrial Products GmbH
Yale-Allee 30
42329 Wuppertal / Germany
Modeled:
Drawn:
Approved:
Design Authority:
Original project:
Original scale:
1:3
Material:
General Tolerances
ISO 2768-mk
Dimensional Units
mm
Description:
Number:
Sheet
1
1
Format
F
E
D
C
B
A
1
2
3
4
A4
Columbus McKinnon
Industrial Products GmbH
Wuppertal / Germany
Columbus McKinnon Industrial Products GmbH claims proprietary rights in the material disclosed hereon. This drawing and/or technical information is issued in confidence
for engineering information only and may not be reproduced or used to manufacture anything shown or referred to hereon without direct permission
from Yale to the user. This drawing and/or technical information is loaned for mutual assistance and is subject to recall by Yale at any time.
This drawing and/or technical information is the property of Yale.
NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION
ECN
Rev.
Description of change
Date
By
-
-
-
-
-
-
-
-
--
-
-
-
-
-
04/08/2008
04/08/2008
Velbert
kon3
kon3
Hurricane III 1,0/1
Hand chain hoist 1000/1
Flaschenzug 1000/1 - VG
84700017
kon6
04/14/2010
Standard:
Material No:
Specified Tolerances
ISO 8015
Edges According to
DIN 6784
First Angle Projection
When closing and locking the load brake with the load chain blocked
avoid applying more force than is needed to completely close the
brake. Applying too much force could result in the screwdriver or pin
blocking the load chain to bend or fracture.

3P/N 192044557 REV AA September 2017
STEP 4: Change the adjustment of the load limiter by tightening the
groove nut with the spanner socket tool to increase the setting or by
loosening the groove nut to decrease the setting. See Table 1.
Capacity Setting lbf-ft
¾ tonne 55-60 Nm 40.5-44.2
1 ½ tonne 95-100 Nm 70-73.7
3 tonne 95-100 Nm 70-73.7
6 tonne 100-105 Nm 73.7-77.4
Table 1: Torque Setting
When setting load limiter, turn clockwise to increase setting, counter-
clockwise to decrease setting. If decreased setting is required,
loosen adjusting ring and then tighten to desired setting. Revise the
adjustment if necessary. NOTE: The hoist should not be able to lift
160% of the rated capacity load if the load limiter has been properly
adjusted.
STEP 5: Replace the center cap and the three screws in the
handwheel cover.
DISASSEMBLY AND ASSEMBLY
When disassembling and re-assembling the units, please refer to
the maintenance section of the CM Hurricane 360 O&M Manual (P/N
656) and this supplement so that all parts are properly installed.
Prior to re-assembly, check all parts for excessive wear, cracks and
distortion. Replace parts as necessary, and then reassemble the unit
according to the CM Hurricane 360 O&M Manual (P/N 656) and this
supplement.
TESTING
We recommended to test the load limiter after adjustment.
Wear and use proper safety equipment for testing. Follow all safety
instructions and warnings in this supplement and in the operation
manual for inspecting, maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury or
property damage. That risk is greatly increased if proper instructions
and warnings are not followed. Before using this hoist, each operator
should become thoroughly familiar with all warnings, instructions
and recommendations in this manual. Retain this manual for future
reference and use.
To perform this test, attach the lower hook to a load of maximum
160% of rated capacity and operate the unit in the “up” direction.
When attempting to lift the load, the lever should slip. After this
test, move the trigger to the down position and operate the unit to
remove the tension from the units. Once tension is released, the unit
should return to normal operation. If the load does not slip @ 160%
of capacity, the load limiter needs to be replaced.
Any hoists that have been repaired or not been operated for the
previous 12 months, shall be tested by the user for proper operation
prior to initial use.
See the CM Hurricane 360 O&M Manual (P/N 656) for more
information.
Questions regarding the Load Limiter on your CM Hurricane 360
Chain hoist should be directed to Columbus McKinnon technical
support.
Columbus McKinnon
Industrial Products GmbH
Yale-Allee 30
42329 Wuppertal / Germany
Modeled:
Drawn:
Approved:
Design Authority:
Original project:
Original scale:
1:2
Material:
General Tolerances
ISO 2768-mk
Dimensional Units
mm
Description:
Number:
Sheet
1
1
Format
F
E
D
C
B
A
1
2
3
4
A4
Columbus McKinnon
Industrial Products GmbH
Wuppertal / Germany
Columbus McKinnon Industrial Products GmbH claims proprietary rights in the material disclosed hereon. This drawing and/or technical information is issued in confidence
for engineering information only and may not be reproduced or used to manufacture anything shown or referred to hereon without direct permission
from Yale to the user. This drawing and/or technical information is loaned for mutual assistance and is subject to recall by Yale at any time.
This drawing and/or technical information is the property of Yale.
NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION
ECN
Rev.
Description of change
Date
By
-
-
-
-
-
-
-
-
--
-
-
-
-
-
04/08/2008
04/08/2008
Velbert
kon3
kon3
Hurricane III 1,0/1
Hand chain hoist 1000/1
Flaschenzug 1000/1 - VG
84700017
kon6
04/14/2010
Standard:
Material No:
Specified Tolerances
ISO 8015
Edges According to
DIN 6784
First Angle Projection

P/N 192044557 REV AA September 2017
© 2017 Columbus McKinnon Corporation. All Rights Reserved.
USA: Ph: (800) 888.0985 •(716) 689.5400 •Fax: (716) 689.5644
CANADA: Ph: (877) 264.6478 •Fax: (877) 264.6477
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