Cognex DataMan 360 Series User manual

DataMan®360 Series
Quick Reference Guide
2020 October 05
Revision: 6.2.1.1

Precautions
WARNING: LASER LIGHT, DO NOT STARE INTO BEAM: CLASS 2
LASER PRODUCT. FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY CAUSE SERIOUS INJURY
lCAUTION - Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
lDo not attempt to service or repair this product -- return it to Cognex for
service.
lDo not permit anyone other than Cognex Corporation to service, repair, or
adjust this product.
lDo not attempt to open or modify this device except as described in this
document.
lDo not direct or reflect laser light toward people or reflective objects.
lDo not operate this device if it is damaged or if the covers or seals are
missing or damaged.
lIP protection is ensured only when all connectors are attached to cables or
shielded by a sealing cap.
This Laser Product is designated as Class 2 during all procedures of operation.
Wavelength 650 nm
Laser Power for classification < 1mW
Beam Diameter < 3mm at aperture
Divergence < 1.5 mrad
2

Product Overview
1 Laser aimer
2 Illumination LED clusters
3 External illumination mounting point
4 Mounting holes (M3 x 5 mm)
5Indicator light ring
6Trigger button
7Power
8Train status
9Read/no-read indicator
10 Network
11 Error
12 Peak meter
13 Tuning button
14 Ethernet
15 SD card slot
16 External light control
17 Power, I/O, and RS232
3

DataMan 360 Accessories
LENS OPTIONS ANDCOVERS
10.3 mm M12 lens with locking
10.3 mm IR M12 lens with locking
DM300-LENS-
10
DM300-LENS-
10-IR
Liquid lens module and pre-focused 10.3 mm or 10.3 mm
IR M12 lens with wrench
DM300-LENS-
10LL
DM300-LENS-
10LL-IR
19 mm liquid lens module DM300-LENS-
19LL
16 mm M12 lens with locking without built-in IR blocking
filter
DM300-LENS-
16
4

8 mm F5.6 fixed aperture lens LEC-CFF08-
F5.6
12 mm F8 fixed aperture lens LEC-CFF12-F8
16 mm F8 fixed aperture lens LEC-CFF16-F8
16 mm F11 fixed aperture lens LEC-CFF16-F11
25 mm F8 fixed aperture lens LEC-CFF25-F8
25 mm F11 fixed aperture lens LEC-CFF25-F11
35 mm F8 fixed aperture lens LEC-CFF35-F8
35 mm F11 fixed aperture lens LEC-CFF35-F11
35 mm F16 fixed aperture lens LEC-CFF35-F16
40 mm F11 fixed aperture lens LEC-CFF40-F11
40 mm F16 fixed aperture lens LEC-CFF40-F16
24 mm F6 liquid lens module with built-in IR blocking
filter
DM360-LENS-
24LL
25 mm M12 lens with lens spacer and hex wrench (also
requires Extension kit)
DM300-LENS-
25
Extension kit DM300-EXT
DM500 C-Mount cover (use with HPIA) DM500-
CMTLC-000
5

DM500 Lens cover extender DM500-
LNSEXT-000
Blue,
red,
green,
orange bandpass filters
CKR-BP470
CKR-BP635
CKR-BP525
CKR-BP590
Clear lens cover DM300-CLCOV
Clear lens cover with white LED illumination
(RiskGroup Exempt acc. IEC 62471)
DM300-CLCOV-
WHI
Diffuse lens cover with red LED illumination,
with blue LED illumination,
with IR LED illumination,
Polarizer lens cover with red LED illumination
(RiskGroup Exempt acc. IEC 62471)
DM300-DLCOV-
RE
DM300-DLCOV-
BL
DM300-DLCOV-
IR
DM300-PLCOV-
RE
Diffuse lens cover, red illumination (assembled), ESD
safe
(RiskGroup Exempt acc. IEC 62471)
DM300-DLCOV-
RE-ESD
6

Red LED high-powered integrated light, 10.3 mm lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup Green
LED Aim er Exem pt acc. IEC 6 2471)
DM360-HPIL-
RE
Polarized red LED high-powered integrated light, ESD
safe, 10.3 mm lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup Green
LED Aim er Exem pt acc. IEC 6 2471)
DM360-HPIL-
RE-P
White LED high-powered integrated light, 10.3 mm lens
(RiskGroup White LED low riskacc. IEC 62471, RiskGroup Green
LED Aim er Exem pt acc. IEC 6 2471)
DM360-HPIL-
WHI
Red LED high-powered integrated light, 24 mm lens
(RiskGroup Red LED Exem pt acc. IEC 62471)
DMLT-HPIL-RE
Polarized red LED high-powered integrated light, 24 mm
lens
(RiskGroup Green LED Aimer Exempt acc. IEC 62471)
DMLT-HPIL-
RE-P
White LED high-powered integrated light, 24 mm lens
(RiskGroup White LED low riskacc. IEC 62471, RiskGroup Green
LED Aim er Exem pt acc. IEC 6 2471)
DMLT-HPIL-
WHI
C-Mount cover for C-Mount lenses DM300-CMCOV
Short C-Mount cover for C-Mount lenses DM300-
CMCOV-SH
EXTERNAL LIGHTS (RED LED) ANDHIGHPOWERILLUMINATIONS
Ring Light CLRR-R7030G1CLR
7

Back light CLRB-F100100G1
Coaxial (DOAL) light CLRO-K5050G1
Spot light CLRS-P14G1
Dark-field light CLRD-D120G1
Bar light, blue IVSL-LX520-470
Bar light, red IVSL-LX520-625
HPIA, Red narrow DM30X-HPIA3-625
HPIA, Red wide DM30X-HPIA3-625-W
HPIA, Red narrow with polarizer DM30X-HPIA3-625P
HPIA, Red wide with polarizer DM30X-HPIA3-625P-W
HPIA, White narrow DM30X-HPIA3-WHI
HPIA,White wide DM30X-HPIA3-WHI-W
HPIA, Blue narrow DM30X-HPIA3-470
HPIA, Blue wide DM30X-HPIA3-470-W
HPIA, Infrared narrow DM30X-HPIA3-IR
HPIA, Infrared wide DM30X-HPIA3-IR-W
8

Red narrow DM30X-HPIA-625
Red wide DM30X-HPIA-625-W
Red narrow with polarizer DM30X-HPIA-625P
White narrow DM30X-HPIA-WHI
White wide DM30X-HPIA-WHI-W
Blue narrow DM30X-HPIA-470
Blue wide DM30X-HPIA-470-W
Infrared narrow DM30X-HPIA-IR
Infrared wide DM30X-HPIA-IR-W
OTHER
Connection cable 24V, I/O, RS-232 (y straight/angled, xx specifies
length)
CCB-M12x12Fly-xx
Connection cable 24V, I/O, RS-232 CCBL-05-01
Power and I/O breakout cable, M12-12, straight, xx specifies length:
5m, 10m, 15m,
angled, xx specifies length: 5m, 10m, 15m
CCB-PWRIO- xx
CCB-PWRIO-xxR
Connection cable RS-232 CCB-M12xDB9Y-05
Power cable for multiple bar lights (use in combination with IVSL-
5PM12-5)
CCB-FOV25-MAL-012
Ethernet M12 to RJ45 cable (y=1: straight / y=6: angled, x-xx
specifies length)
CCB-84901-y00x-xx
External light cable (xxx specifies length)
Only compatible with CLRR / CLRB / CLRO / CLRS / CLRD
illumination
CCB-M12x4MS-xxx
Bar light cable (xxx specifies length: 300, 500, 1000, 2000 mm)
Compatible with IVSL lights, except IVSL-LX280
IVSL-5PM12-Jxxx
I/O extension cable, 5m straight CKR-200-CBL-EXT
9

Laser aimer (use with HPIA) DM300-AIMER-00
Connection module (4 or 1 camera)
(xx can be US, EU, UK or JP)
DMA-CCM-4X-xx or
DMA-CCM-1-xx
External light mounting brackets (xx specifies light type)
(may get used in combination with DM100-PIVOTM-00 or DM500-
BRKT-000 if pivoting is required)
DM300-ELMB-xx
Universal Mounting Bracket DM100-UBRK-000
Pivot Mounting Bracket DM100-PIVOTM-00
10

Dimensions
A S-Mount (M12)Lens version
B C-Mount Lens version
11

Field of View and Reading Distances
Note: Due to tolerances, ranges can vary by +/- 5 % from unit to unit.
10.3 mm lens (green) 16 mm lens (red) 25 mm lens (blue)
inner: DM360 inner: DM360 inner: DM360
outer: DM362,DM363 outer: DM362,DM363 outer: DM362,DM363
12

Device Distances in mm/2D min. code 10.3 mm
lens
Distances in mm/1D min. code 10.3 mm lens
DM360,DM362 0-75 5 MIL 0-215 7 MIL
0-210 10 MIL 0-409 13 MIL
0-374 20MIL 0-500 18 MIL
DM363 20-110 5 MIL 20-350 7 MIL
15-325 10 MIL 25-735 13 MIL
10-580 20 MIL 25-840 18 MIL
Device Distances in mm/2D min. code 16 mm lens Distances in mm/1D min. code 16 mm lens
DM360,DM362 59-72 2 MIL 60-125 2 MIL
55-207 4 MIL 55-270 4 MIL
49-295 8 MIL 56-400 6 MIL
DM363 35-190 5 MIL 45-400 7 MIL
30-420 10 MIL 45-495 13 MIL
25-500 20 MIL 45-540 18 MIL
Device Distances in mm/2D min. code 25 mm lens Distances in mm/1D min. code 25 mm lens
DM360,DM362 100-155 2 MIL 95-155 2 MIL
95-350 4 MIL 92-350 4 MIL
90-470 8 MIL 88-380 6 MIL
DM363 95-155 2 MIL 95-155 2 MIL
90-350 4 MIL 92-360 4 MIL
88-385 8 MIL 90-390 6 MIL
13

Device Distances in mm/2D min. code 19
mm lens
Distances in mm/1D min. code 19
mm lens
DM360 (inner, brown), DM362
(outer, black)
61-97 2 MIL 59-173 2 MIL
58-167 4 MIL 56-322 4 MIL
58-310 8 MIL 56-471 6 MIL
DM363 (outer, black) 61-109 2 MIL 29-199 2 MIL
58-192 4 MIL 56-375 4 MIL
58-361 8 MIL 56-551 6 MIL
14

24 mm lens, DM363:green 24 mm lens, DM362: brown 24 mm lens, DM360:red
Device Distances in mm/2D min. code 24 mm lens Distances in mm/1D min. code 24 mm lens
DM360,DM362 80-120 2 MIL 80-230 2 MIL
80-230 4 MIL 80-460 4 MIL
80-460 8 MIL 80-690 6 MIL
DM363 80-150 2 MIL 80-270 2 MIL
80-300 4 MIL 80-540 4 MIL
80-600 8 MIL 80-810 6 MIL
15

Connecting the Reader
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Perform the following steps:
1. Mount the reader.
2. Connect the Ethernet cable to a computer or a switch.
3. Connect the breakout cable to a 24 V power supply.
For information on the cable pinout and wire colors, see section Connections, Optics,
and Lighting in the DataMan 360 Reader Reference Manual.
16

Installation
Installation procedures and specifications are presented in detail in the DataMan 360
Series Reader Reference Manual, which is installed with the DataMan Setup Tool.
From the Windows Start menu, select the following to access the manual: All
Programs > Cognex > DataMan Software vx.x.x > Documentation.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
17

Mounting
CAUTION:It is recommended the reader be grounded, either by mounting
the reader to a fixture that is electrically grounded or by attaching a wire from
the reader’s mounting fixture to frame ground or Earth ground. If a ground
wire is used, it should be attached to one of the four mounting points on the
back plate of the reader; not to the mounting points on the front of the reader.
Mounting the DataMan reader at a slight angle (15°) can reduce reflections and
improve performance.
Use the set of mounting holes on the bottom part to mount the DataMan reader.
For more information on mounting, see the DataMan 360 ReaderSeries Reference
Manual.
18

Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
1. Connect the Ethernet cable's M12 connector to the DataMan system's
ENETconnector.
2. Connect the Ethernet cable's RJ-45 connector to a switch/router or PC, as
applicable.
Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lI/O wiring or adjustments to I/O devices should be performed when
the reader is not receiving power.
lYou can clip unused wires short or use a tie made of non-conductive
material to tie them back.Keep bare wires separated from the +24
VDC wire.
1. Verify that the 24 VDC power supply is unplugged and not receiving power.
2. Attach the Breakout cable's +24 VDC and Ground to the corresponding
terminals on the power supply.
19

CAUTION:Never connect voltages other than 24 VDC. Always
observe the polarity shown.
3. Attach the Breakout cable's M12 connector to the DataMan 360 series
reader's 24 VDC connector.
4. Restore power to the 24 VDC power supply and turn it on if necessary.
20