Cognex 9000 SerieIn-Sights User manual

In-Sight®9000 Series
Vision System
Manual
2020 June 15
Revision: 5.9.2.1

Regulations and Conformity
Note: For the most current CE declaration and regulatory conformity
information, see the Cognex support site: cognex.com/support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 9902L: Regulatory Model 1AA9
In-Sight 9912/9912C: Regulatory Model R00064
FCC FCC Part 15, Class A
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
KCC In-Sight 9902L: Regulatory Model 1AA9: R-REM-CGX-1AA9
In-Sight 9912/9912C: Regulatory Model R00064: R-R-CGX-R00064
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
EU RoHS Compliant to the most recent applicable directive.
1

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AA9
Regulatory
Model
R00064
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substancesin our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
3

Precautions
To reduce the risk of injury or equipment damage when you install the Cognex
product, observe the following precautions:
lThe vision system requires a UL or NRTL listed power supply with a 24VDC
output and meets the following rating requirements:
lAt least 2A continuous current.
lA maximum short circuit current of less than 8A.
lA maximum power of less than 100VA and marked as a Limited
Power Source (LPS) or National Electrical Code (NEC) Class 2.
Any other voltage creates a risk of fire or shock and can damage the
components. Applicable national and local wiring standards and rules must
be followed.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
4

lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cablescan be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lIn-Sight 9902L line scan vision system’s external LIGHT connector is not
supported.
lThisdevice is certified for office use only and if used at home, there can be
frequency interference problems.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
5

In-Sight 9902L
6

In-Sight 9912
7

Installation
Read thissection to learn how the vision system connects to its standard
components and accessories. For a list of options and accessories, contact your
Cognex sales representative.
Installation procedures and specifications are presented in detail in the In-Sight ®
9000 Series Vision System Reference Guide, which is installed with In-Sight Explorer
software.
Note: Cables are sold separately.
CAUTION:All cable connectors are keyed to fit the connectors on the vision
system. Do not force the connections or damage may occur.
8

Install the C-Mount Lens and Cover (COV-
7000-CMNT-LG)
Complete the following steps to install a C-Mount lens and cover to the vision system.
The C-Mount cover (COV-7000-CMNT-LG) is an optional accessory and required
for IP67 protection.
Note:
lFor the In-Sight 9902L vision system, the C-Mount lens has the
following restrictions:
lMaximum thread length is 5.25mm.
lThe C-Mount lens threads and body cannot protrude more
than 6.5mm in length into the vision system when screwed in,
unless the diameter of the back lens is smaller than
19.25mm. If the C-Mount lens threads and body protrude
more than 6.5mm, you can add a spacer between the lens
and vision system. However, the spacer decreases the
working distance.
lIf using the COV-7000-CMNT-LG cover, the maximum lens length is
77mm, the maximum lens body diameter is55mm and the maximum
diameter including locking screws is 55mm.
1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
9

5. (Optional) For longer lenses, the C-Mount cover extender accessory (COV-
7000-CMNT-LGX) can be used to add 30mm in length to the C-Mount
cover. If using the cover extender, attach it to the vision system and rotate
the cover extender clockwise approximately thirteen degrees to lock it.
6. Attach the cover to the vision system. Rotate the cover clockwise
approximately thirteen degrees to lock it.
Mount the Vision System
The vision system provides mounting holes for attachment to a mounting surface.
CAUTION:The vision system should be grounded, either by mounting the
vision system to a fixture that is electrically grounded or by attaching a wire
from the vision system’smounting fixture to frame ground or Earth ground. If a
ground wire is used, it should be attached to one of the four mounting points on
the back plate of the vision system and not to the mounting points on the front
of the vision system.
1. Align the holes on the mounting surface with the mounting holeson the
vision system.
2. Insert the M4 screws into the mounting holes and tighten using a 2.5mm hex
wrench; the maximum torque is 0.90 Nm (8 in-lb).
Note: The maximum insertion depth of the M4 screws should be
6mm in the rear housing and 3.75mm in the front housing, plus the
thickness of the mounting material used.
10

Connect the External Light Cable (9912 Only)
The vision system's LIGHTconnector is used to connect the External Light cable to
an external lighting device, providing power and strobe control. The External Light
cable can be connected to either a continuous or strobed lighting device.
Note: In-Sight 9902L line scan vision system’s external LIGHT connector is not
supported.
1. Remove the protective cap from the LIGHT connector, if present.
2. Connect the External Light cable’s M12 connector to the vision system's
LIGHT connector.
Note:
If interference from Electrical Fast Transient (EFT) is experienced
under extreme factory conditions, a Fair-Rite ferrite (part number
0431176451) should be added as close to the vision system as
practical, with the External Light cable looped through it. For example:
3. Connect the other end of the Light cable to an external lighting device (for
example, a strobe light).
11

Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (typically a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
1. Connect the Ethernet cable's M12 connector to the vision system ENET
connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as
applicable.
Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lPerform wiring or adjustments to I/O deviceswhen the vision system
is not receiving power.
lYou can cut exposed wires short or trim wire ends. You also can tie
the wires backif you use a tie made of non-conductive material. Keep
bare wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Optionally, connect the I/O wires to an appropriate device (for example, a
PLC or a serial device).
12

3. Attach the Breakout cable's +24VDC (Red wire) and GND (Black wire) to
the corresponding terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
4. Connect the Breakout cable's M12 connector to the vision system PWR
connector.
5. Restore power to the 24VDC power supply and turn it on if necessary.
Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC. In-Sight software is available as a free download from the In-
Sight support site: cognex.com/support/insight.
Log on to the Vision System
1. Open the In-Sight Explorer software.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and click
Connect.
13

9902L Vision System Specifications
Specifications 9902L
Power
Consumption
24VDC ±10%, 1.5A maximum
Case
Temperature10°C to 50°C (32°F to 122°F).
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated
cover properly installed, and the Micro SD card cover fastened in place.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at
11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration
(Shipping and
Storage)2
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
at 100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system internal temperature in degrees Celsius, which is
approximately 3 to 5 degrees above the vision system case temperature. For more information, see the In-Sight®
Explorer Help file. A thermal scanner can also be used to determine the vision system case temperature. Additional
cooling measures are required if the case temperature cannot be kept below 50°C. Examples of such measures
include: extra heat sinking and/or air movement.
2Before you ship this product or any machinery that contains it, remove lenses that weigh more than 150 grams.
14

9912 Vision System Specifications
Specifications 9912 9912C
Power Consumption 24VDC ±10%, 1.5A maximum
Power Output 24VDC @ 750mA maximum to external light.
Case Temperature10°C to 50°C (32°F to 122°F).
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector
plug installed), the IP67-rated cover properly installed, and the
Micro SD card cover fastened in place.
Shock (Shipping and Storage) IEC60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y,
Z) axis) 80 Gs (800m/s2at 11ms, half-sinusoidal) with cables or
cable plugs and a 350 gram or lighter lens attached.
Vibration (Shipping and Storage)2IEC60068-2-6: vibration test in each of the three main axis for 2
hours @ 10 Gs (10 to 500 Hz at 100m/s2/ 15mm) with cables or
cable plugs and a 350 gram or lighter lens attached.
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system internal temperature in degrees Celsius, which is
approximately 3 to 5 degrees above the vision system case temperature. For more information, see the In-Sight®
Explorer Help file. A thermal scanner can also be used to determine the vision system case temperature. Additional
cooling measures are required if the case temperature cannot be kept below 50°C. Examples of such measures
include: extra heat sinking and/or air movement.
2Before you ship this product or any machinery that contains it, remove lenses that weigh more than 350 grams.
15

規制情報および適合宣言
注: CE 適合宣言および規制に関する最新情報については、Cognex オンライン
サポートセンターにアクセスしてください。cognex.com/support
安全規制
製造者 Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 9902L: 規制モデル 1AA9
In-Sight 9912/9912C: 規制モデル R00064
FCC FCC (アメリカ連邦通信委員会) 規則第 15 章クラス A 準拠
本製品は、FCC 規制第 15 章に定められたクラス A デジタル機器に関する規制要件に
基づいて試験が実施され、これに適合するものと認定されています。 この規制要件は、商
用設備内で本装置を操作する場合の有害な電磁干渉に対し、合理的な保護手段を提供
するために設定されています。 本装置は高周波を発生・使用・放射することがあります。
取扱説明書の指示に従わずに設置・使用した場合、無線通信に有害な干渉を与える可
能性があります。 本装置を住宅地で使用すると有害な電波障害を起こす恐れがあり、こ
の場合、使用者の負担で障害を是正する必要があります。
KCC In-Sight 9902L: 規制モデル 1AA9: R-REM-CGX-1AA9
In-Sight 9912/9912C: 規制モデル R00064: R-R-CGX-R00064
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1
CB TÜV SÜD AM, IEC/EN 61010-1。請求により、CB 報告書を提供します。
欧州 RoHS 適用可能な最新の指令に準拠。
1

中国 RoHS
有害物質 有害物质
部品名
部件名称 鉛 (Pb) 铅水銀 (Hg) 汞カドミウム
(Cd)
镉
六価クロム
(Cr (VI))
六价铬
ポリ臭素化ビフェ
ニル (PBB)
多溴联苯
ポリ臭素化ジフェニル
エーテル (PBDE)
多溴二苯醚
規制モデル
1AA9
規制モデル
R00064
X O O O O O
本表は、SJ/T 11364 規定に従って作成されました。
这个标签是根据SJ / T 11364 的规定准备的。
O: この部品のすべての均質材料に含まれる有害物質が、GB / T26572 - 2011 の制限要件を下回っていることを
示します。
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: この部品に使用されている均質材料の少なくとも 1 つに含まれている有害物質が、GB / T26572 - 2011 の制
限要件を超えていることを示します。
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

欧州共同体ユーザ
コグネックスは、電気・電子機器廃棄物に関する 2012 年 7 月 4 日付け欧州議会・
理事会指令 2012/19/EU (WEEE) を順守しています。
本製品の製造には、天然資源の抽出と使用が必要とされます。 適切に廃棄されない場
合、本製品に含まれている有害物質が、健康および環境に影響を与える可能性があり
ます。
有害物質が環境に悪影響を与えないようにするため、また天然資源に対する影響を軽
減するため、製品廃棄時には、適切な回収システムを利用することを推奨します。 これら
のシステムは、健全な方法で製品の大半を再利用したり、リサイクルしたりします。
クロスアウトされた車輪付きゴミ箱マークは、製品が一般廃棄物とともに処分さ
れるべきではないことを示し、製品廃棄時に適切な分別回収システムを使用するように
呼びかけています。
回集、再利用、リサイクルシステムの詳細については、地方自治体の廃棄物管理局にお
問い合わせください。
本製品の環境に与える影響についての詳細は、販売代理店までお問い合わせくださ
い。
3

注意事項
人体への障害や機器の損傷を防ぐために、コグネックス製品を設置・運用する際には
次の注意事項を厳守してください。
lビジョンシステムは、UL または NRTL 規格に準拠した 24VDC 電源供給を必
要とします。この電源は、以下の要件を満たす必要があります。
l連続供給 2A 以上
l最大短絡電流 8A 未満
l最大電力 100VA 未満、LPS (Limited Power Source) または米国
電気工事規定 (NEC) クラス 2
異なる電源を使用すると、火災や感電の危険性が生じ、コンポーネントに損傷
を与える原因となります。 必要に応じて、国および地域の配線規格および規則
に従ってください。
l過電圧、回線ノイズ、静電気放電 (ESD)、電力サージ、その他の電源異常に起
因した損傷や誤作動を防止するために、ケーブルとワイヤはすべて高電流配線
および高電圧電源を避けて配線してください。
l過度の熱、ほこり、水分、湿度、衝撃、振動、腐食性物質、可燃性物質、静電気
などの環境下に、コグネックス製品を設置しないでください。
lレーザー光線を画像センサに当てないでください。 直接的または間接的に
レーザー光線が当たると、画像センサが損傷する可能性があります。 画像セン
サにレーザー光線が当たるような場合には、対応するレーザーの波長に合わせ
たレンズフィルタをお勧めします。 お近くのシステムインテグレータやアプリケー
ションエンジニアにお尋ねください。
l各種規格関連団体からの明示的な了承なしに変更、変造を行った場合は、本
機器の使用権を失う可能性があります。
lケーブルの配線時はサービスループ (余長ループ) を設けてください。
4