Cognex In-Sight 7010 User manual

In-Sight®7000 Series
Vision System
Installation Manual
02/21/2017
Version: 5.4.0.19

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2011 - 2017 Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, Alignplus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Other product and company trademarks identified herein are the trademarks of their respective owners.
i

ii

Regulations/Conformity
Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex
online support site: http://www.cognex.com/Support.
Declaration of Conformity
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 7010/7010C/7020/7050: Regulatory Model 1AAA
In-Sight 7200/7200C/7210/7230: Regulatory Model 1AAA
In-Sight 7400/7400C/7410/7430: Regulatory Model 1AAA
In-Sight 7402/7402C/7412/7432: Regulatory Model 1AAA
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference; and (2) this device must accept any
interference received, including interference that may cause undesired operation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
KCC In-Sight 7010/7010C/7020/7050: Regulatory Model 1AAA KCC-REM-CGX-1AAA
In-Sight 7200/7200C/7210/7230: Regulatory Model 1AAA KCC-REM-CGX-1AAA
In-Sight 7400/7400C/7410/7430: Regulatory Model 1AAA KCC-REM-CGX-1AAA
In-Sight 7402/7402C/7412/7432: Regulatory Model 1AAA KCC-REM-CGX-1AAA
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1. Regulatory Model 1AAA.
CB TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
EU RoHS Compliant to the latest applicable Directive.
iii

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称
Lead (Pb)
铅
Mercury (Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers (PBDE)
多溴二苯醚
Regulatory
Model 1AAA
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
iv

Precautions
Observe these precautions when installing the vision system to reduce the risk of injury or equipment damage:
lThe In-Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output
rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power
rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of
fire or shock and can damage the components. Applicable national and local wiring standards and rules must be
followed.
lAccording to IEC 62471, the white ring light is in Risk Group 1; it is not recommended to stare directly into the
illumination LEDs when the vision system is receiving power. According to IEC 62471, the blue ring light is in
Risk Group 2; CAUTION – Possibly hazardous optical radiation emitted from this product. Do not stare at
operating light. May be harmful to the eyes. The green ring light, the red ring light and the Infrared (IR) ring light
are Exempt Group products, therefore no precautions are required.
lDo not install In-Sight vision systems where they are directly exposed to environmental hazards such as
excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static
electricity.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power
sources.
lDo not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.
If your application requires the use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for
suggestions.
lThe In-Sight vision system does not contain user-serviceable parts. Do not make electrical or mechanical
modifications to In-Sight vision system components. Unauthorized modifications may void your warranty.
lChanges or modifications not expressly approved by the party responsible for regulatory compliance could void
the user’s authority to operate the equipment.
lService loops should be included with all cable connections.
lCable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend
radius is tighter than 10X the cable diameter. The bend radius must be at least six inches from the connector.
lClass A Equipment (broadcasting and communication equipment for office work): Seller and user shall be
notified that this equipment is suitable for electromagnetic equipment for office work (Class A) and can be used
outside the home.
lThis device should be used in accordance with the instructions in this manual.
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vi

Table of Contents
Legal Notices i
Regulations/Conformity iii
China RoHS iv
Precautions v
Introduction 1
Support 1
Standard Components 1
Accessories 2
Cables 2
Installation 5
Connectors and Indicators 5
Install the Lens (C-Mount Lens Configuration) 7
Mount the Vision System 9
Working Distance and Field of View 10
Connect the Light Cable (Optional) 12
Connect the Ethernet Cable 12
Connect the Breakout Cable 13
Specifications 15
Vision System Specifications 15
I/O Specifications 17
Acquisition Trigger Input 17
General-Purpose Inputs 18
High-Speed Outputs 20
RS-232 Receive and Transmit 22
RS-232 Connector Configuration 22
Ethernet Cable Specifications 23
Light Cable Specifications 24
Breakout Cable Specifications 25
Vision System Dimensions 26
Appendix A - Cleaning/Maintenance 31
Clean the Vision System Housing 31
Clean the Vision System Image Sensor Window (C-Mount Lens Configuration) 31
Clean the Vision System Lens Cover 31
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viii

Introduction
The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated
inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily
configured remotely over a network using an intuitive user interface.
Support
Many information resources are available to assist you in using the vision system:
lThe In-Sight®Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.
lOn-demand training: http://www.cognex.com/on-demand-training.aspx.
lThe In-Sight online support site: http://www.cognex.com/Support/InSight.
Standard Components
The vision system is shipped with the components listed below.
Table 1-1: Standard Components
Component M12 Lens Configuration C-Mount Lens Configuration
Vision System X X
Lens Cover Kit (includes lens cover and O-Ring) X X
Mounting Kit X
Table 1-2: Standard Components Descriptions
Component Description
Vision System
(P/N 821-0084-5R)
(P/N 821-0084-6R)
(P/N 821-0084-7R)
(P/N 821-0100-3R)
(P/N 821-0100-4R)
(P/N 821-0100-5R)
Provides vision processing, job storage, serial and Ethernet connectivity and discrete
I/O.
Lens Cover Kit
(P/N 820-0277-1R)
(P/N 820-0277-2R)
Includes lens cover and O-Ring. Provides environmental protection for the lens.
Mounting Kit
(P/N 823-0192-1R) Includes a mounting bracket and M3 screws (quantity 4) for mounting the vision
system and securing it to a mounting surface.
Note:
lThere are two lens configurations available for the vision system: an M12 lens configuration and a C-Mount
lens configuration. If you purchased a vision system with the M12 lens configuration, the vision system is
shipped with the pre-installed lens and ring light. If you purchased a vision system with the C-Mount lens
configuration, the lens is not included in the box and must be purchased as an optional component.
lOptional components are available for purchase separately. For a complete list of options and accessories,
contact your Cognex sales representative. For optional components installation instructions, refer to the
In-Sight®7000 Series Vision System Optional Configurations, available for download on the In-Sight support
site: http://www.cognex.com/Support/InSight.
1

Accessories
The following optional components can be purchased separately. For a complete list of options and accessories, contact
your local Cognex sales representative.
Cables
Note: Cables are sold separately.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections
or damage may occur.
Ethernet Cable
The Ethernet cable is used to connect the vision system to other network devices. The pin-outs for the cable are listed in
the Ethernet Cable Specifications on page23. This cable is available in the lengths and styles listed below.
Figure 1-1: Ethernet Cable
Table 1-3: Ethernet Cables
Length Standard Part # 45-Degree Key Right-Angle Part # 135-Degree Key Right Angle Part #
0.6 m CCB-84901-1001-00 N/A N/A
2 m CCB-84901-1002-02 CCB-84901-6005-02 CCB-84901-7005-02
5 m CCB-84901-1003-05 CCB-84901-6001-05 CCB-84901-7001-05
10 m CCB-84901-1004-10 CCB-84901-6002-10 CCB-84901-7002-10
15 m CCB-84901-1005-15 CCB-84901-6003-15 CCB-84901-7003-15
30 m CCB-84901-1006-30 CCB-84901-6004-30 CCB-84901-7004-30
2

Light Cable
The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control.
The pin-outs for the cable are listed in the Light Cable Specifications on page24. This cable is available in the lengths
listed below.
Figure 1-2: Light Cable
Table 1-4: Light Cables
Length Standard Part #
0.5 m CCB-M12LTF-00
1 m CCB-M12LTF-01
2 m CCB-M12LTF-02
5 m CCB-M12LTF-05
Breakout Cable
The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose
inputs, high-speed outputs and RS-232 serial communications. The pin-outs for the cable are listed in the Breakout
Cable Specifications on page25. This cable is available in the styles listed below.
Figure 1-3: Breakout Cable
Table 1-5: Breakout Cables
Length Standard Part # Right-Angle Part #
5 m CCB-PWRIO-05 CCB-PWRIO-05R
10 m CCB-PWRIO-10 CCB-PWRIO-10R
15 m CCB-PWRIO-15 CCB-PWRIO-15R
Introduction
3

4

Installation
This section describes the connection of the vision system to its standard and optional components.For a complete list of
options and accessories, contact your Cognex sales representative.
Note:
lCables are sold separately.
lIf any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections
or damage may occur.
Connectors and Indicators
Table 2-1: Vision System Connectors
Connector Function
ENET Connector Connects the vision system to a network. The ENET connector provides the Ethernet
connection to external network devices. For more information, refer to the Ethernet Cable
Specifications on page23.
LIGHT Connector Connects the vision system to an external lighting device. For more information, refer to the
Light Cable Specifications on page24.
PWR Connector Connects the Breakout cable, which provides connections to an external power supply, the
acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial
communications. For more information, refer to the Breakout Cable Specifications on
page25.
5

Table 2-2: Vision System Indicators
Indicator Function
ENET LNK LED Solid green when a network connection is detected.
ENET ACT LED Flashes green when there is network activity.
PWR LED Solid green when power is applied.
USR1 LED Red when active. User-configurable using Discrete Output Line 5 (Line 13 when using the
CIO-MICRO or CIO-MICRO-CC I/O module).
USR2 LED Green when active. User-configurable using Discrete Output Line 4 (Line 12 when using the
CIO-MICRO or CIO-MICRO-CC I/O module).
Note: If the USR2 LED blinks green three times followed by the USR1 LED blinking red sixteen times, the vision
system is not operating correctly. If power cycling does not resolve the problem, please contact Cognex Technical
Support.
When utilizing a POWERLINK-enabled In-Sight vision system, the vision system's LEDs are used to convey
POWERLINK-specific behavior status updates. The USR1 LED is used as the POWERLINK error LED, and the USR2
LED is used as POWERLINK status LED.
Table 2-3: POWERLINK Indicators
Indicator LED Behavior Function
USR1 LED Solid red POWERLINK is in an error state.
USR2 LED Off POWERLINK is initializing.
Blinking at 10Hz POWERLINK is in basic Ethernet mode (i.e., a
POWERLINK Master Node has not been detected on
the network).
One short flash (200ms), followed
by a long OFF phase (1000ms)
The vision system has detected a Master Node on the
POWERLINK network, however, isochronous
communications have not been detected.
Two short flashes, followed by a
long OFF phase
The POWERLINK network has begun isochronous
communications, but the vision system has not been
configured to participate.
Three short flashes, followed by a
long OFF phase
The Node device has completed configuration, and is
awaiting a signal from the Master Node to begin
isochronous communications.
On The Node device is communicating on the
POWERLINK network.
Blinking at 2.5Hz The POWERLINK Node has stopped due to an error.
6

Install the Lens (C-Mount Lens Configuration)
There are two lens configurations available for the vision system: an M12 lens configuration, and a C-Mount lens
configuration. If you purchased a vision system with the M12 lens configuration, the vision system is shipped with the
lens pre-installed and no additional installation is required. If you purchased a vision system with the C-Mount lens
configuration, you will need to complete the following steps to install the lens to the vision system.
Note:
lAutofocus is not supported for the C-Mount lens configuration.
lIf you purchased a vision system with the pre-installed M12 lens, the lens can be replaced with other M12
lenses. The Cognex Lens Tool accessory (LNS-M12-TOOLKIT) must be used to replace the M12 lens. For
installation instructions, refer to the In-Sight®7000 Series Vision System Optional Configurations, available
for download on the In-Sight support site: http://www.cognex.com/Support/InSight.
CAUTION:Using a non-Cognex lens or replacing the M12 lens without the Cognex Lens Tool accessory (LNS-
M12-TOOLKIT) may cause damage to the vision system.
1. Remove the protective film covering the threaded lens opening, if present.
2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance
and the field of view required for your machine vision application.
Figure 2-1: Install the C-Mount Lens
Installation
7

3. If using a lens cover, attach the lens cover to the vision system.
a. Align the keys on each side of the lens cover with the notches on the vision system, then push the lens
cover down to the vision system until it stops moving.
CAUTION:The lens cover is "keyed" to fit the vision system; do not force the connections or damage
may occur.
Figure 2-2: Install the Lens Cover
b. Turn the lens cover clockwise until it is in the locked position.
Figure 2-3: Locked and Unlocked Lens Cover Positions
8

Mount the Vision System
The mounting kit includes a mounting bracket and M3 screws (quantity 4) for mounting the vision system and securing it
to a mounting surface. The mounting bracket also has 1/4 - 20, M6 and flathead mounting holes available for mounting
the vision system to a mounting surface.
Note: The mounting kit is only shipped with vision systems with the M12 lens configuration. If you purchased a
vision system with the C-Mount lens configuration, the mounting kit is not included in the box, but can be purchased
as an optional component. Please contact your Cognex sales representative for more information.
CAUTION:
lWhen mounting the vision system with the mounting bracket, use the M3 screws supplied with the mounting
kit.
lIf using the 1/4 - 20 or M6 screw holes on the mounting bracket to secure the vision system to a mounting
surface, the insertion depth of the screw should not exceed 7mm. Allowing the mounting screw to bottom in
the mounting hole can damage the vision system.
lIf mounting the vision system without the mounting bracket, the exposed thread length of the M3 screw
should not exceed 3mm. The total length of the M3 screw should be 3mm, plus the thickness of the
mounting material used. Otherwise, it may damage the vision system.
1. Align the mounting block with the mounting holes on the vision system.
2. Insert the M3 screws (quantity 4) into the mounting holes and tighten the screws using a 2.5mm hex wrench; the
maximum torque is 0.9039 Nm (8 in-lb).
Figure 2-4: Mount the Vision System
Installation
9

Working Distance and Field of View
The distance from the vision systems' lens to the part that needs to be inspected is the working distance; field of view is
what the vision system can see at that distance. As the working distance increases, so does the size of the field of view.
Figure 2-5: Vision System with 1280 x 1024 Resolution (mm)
Figure 2-6: Vision System with 1280 x 1024 Resolution (in)
10