Cognex In-Sight 8000 Series User manual

In-Sight®8000 Series
Vision System
Manual
2020 October 20
Revision: 6.1.0.3

Regulations and Conformity
Note: For the most current CE declaration and regulatory conformity
information, see the Cognex support site: cognex.com/support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 8100/8100C: Regulatory Model 1AAW
In-Sight 8101/8101C: Regulatory Model 1AAW
In-Sight 8200/8200C: Regulatory Model 1AAW
In-Sight 8400/8400C: Regulatory Model 1AAW
In-Sight 8401/8401C: Regulatory Model 1AAW
In-Sight 8402/8402C: Regulatory Model 1AAW
In-Sight 8405: Regulatory Model 1AAU
In-Sight 8505P: Regulatory ModelR00072
This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take immediate measures. This
equipment complies with the essential requirements of the EU Directive 2014/30/EU.
Declarations are available from your local representative.
EU RoHS Compliant to the most recent applicable directive.
FCC FCC Part 15, Class A
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
1

Safety and Regulatory
Korea In-Sight 8100/8100C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8101/8101C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8200/8200C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8400/8400C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8401/8401C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8402/8402C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8405: Regulatory Model 1AAU: MSIP-REM-CGX-1AAU
In-Sight 8505P: Regulatory ModelR00072: R-R-CGX-R00072
This device is certified for office use only and if used at home, there can be frequency
interference problems.
TÜV In-Sight 8100/8100C: Regulatory Model 1AAW
In-Sight 8101/8101C: Regulatory Model 1AAW
In-Sight 8200/8200C: Regulatory Model 1AAW
In-Sight 8400/8400C: Regulatory Model 1AAW
In-Sight 8401/8401C: Regulatory Model 1AAW
In-Sight 8402/8402C: Regulatory Model 1AAW
In-Sight 8405: Regulatory Model 1AAU
In-Sight 8505P: Regulatory ModelR00072
NRTL: TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB report available upon request. TÜV SÜD AM, IEC/EN 61010-1.
2

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AAU
Regulatory
Model 1AAW
Regulatory
ModelR00072
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
3

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
4

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lThe vision system requires a UL or NRTL listed Power over Ethernet (PoE)
power source that is IEEE 802.3af or 802.3at compliant and meets the
following rating requirements:
lFor In-Sight 8100, 8200 and 8400 seriesvision systems, it must be
rated Class 0, 2, 3 or 4, or at least 6.49 Watts.
lFor the In-Sight 8505P vision system, it must be rated Class 0, 3 or
4, or at least 12.95 Watts.
A non-compliant PoE source creates a risk of fire or shock and can damage
the components. Applicable national and local wiring standards and rules
must be followed.
lThis product is intended for industrial use in automated manufacturing or
similar applications.
lThe safety of any system incorporating this product is the responsibility of
the assembler of the system.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
5

lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
lThisproduct does not contain user-serviceable parts. Do not make
electrical or mechanical modifications to product components.
Unauthorized modifications can void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
6

In-Sight 8100/8200 Series, 8400, 8401 & 8402
7

In-Sight 8405
8

In-Sight 8505P
9

Installation
Read thissection to learn how the vision system connectsto itsstandard
components and accessories. For a list of options and accessories, contact your
Cognex sales representative.
Installation procedures and specifications are presented in detailin the In-Sight®
8000 Series Vision System Reference Guide, which is installed with In-Sight Explorer
software.
Note: Cables are sold separately.
CAUTION:All cable connectors are keyed to fit the connectors on the vision
system. Do not force the connections or damage may occur.
10

Install the Mounting Bracket (BKT-IS8K-01)
Note:
lWhen attaching the 8100, 8200, or 8400 series vision system to the
mounting bracket, use the M3 screws supplied with the mounting kit.
lWhen attaching the 8505P vision system to the mounting bracket, use
M3x8mm socket head screws.
lIf using the 1/4-20 or M6 mounting holes, the thread length of the
screw should not exceed 8mm.
CAUTION:It is recommended that the vision system be grounded, either by
mounting the vision system to a fixture that is electrically grounded or by
attaching a wire from the vision system's mounting fixture to frame ground or
Earth ground.
1. Align the mounting bracket with the mounting holes on the vision system.
2. Insert the M3 screws into the mounting holesand tighten using a 2.5mm hex
wrench. The maximum torque is 0.3Nm (2.5 in-lb).
Install the Lens
1. Remove the protective film covering the threaded lens opening, if present.
2. Attach a C-Mount lens to the vision system. The exact lens focal length
needed depends on the working distance and the field of view required for
your machine vision application.
11

Connect the Breakout Cable
The vision system’s I/O connector supplies connections for the acquisition trigger and
high-speed outputs.
Note:
lI/O wiring or adjustments to I/O devices should be performed when
the vision system is not receiving power.
lThe Ethernet cable should be unplugged, or the PoE source powered
down before making adjustments to the connections at the far end of
the Breakout cable.
lYou can clip unused wires short or use a tie made of non-conductive
material to tie them back.
1. If installing the In-Sight 8405 vision system, attach the ferrite around the
Breakout cable, adjacent to the strain relief on the cable.
CAUTION:A ferrite is included with the In-Sight 8405 vision system
standard components. To reduce emissions, the ferrite must be
attached to the Breakout cable.
2. Connect the Breakout cable's M8 connector to the vision system's I/O
connector.
3. Connect the trigger and high-speed I/O wires to an appropriate device (for
example, a PLC, trigger sensor or strobe light).
12

Connect the Ethernet Cable
The vision system’s ENET connector provides the Ethernet connection for network
communications and supplies power to the vision system.
CAUTION:
lThe Ethernet cable must be shielded. For the In-Sight 8405 vision
system, Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables
with S/STP shielding.
lThe Ethernet cable shield must be grounded at the far end. If using a
PoE injector, a ground wire should be connected from the Ethernet
shield at the PoE injector to frame ground or Earth ground, and a
digital voltmeter used to validate the grounding. If using a PoE switch,
it should have a metal case, with the case grounded to frame ground
or Earth ground.
1. Connect the Ethernet cable's M12 connector to the vision system ENET
connector.
If installing the In-Sight 8405 vision system and using a compatible
horizontal screw-locking Ethernet cable, use a screw driver to tighten the
connector screws untilsnug. The screws must be tight to ensure a reliable
connection.
13

2. Connect the other end of the cable to a PoE injector or a PoE switch.
Note:
lThe In-Sight 8100, 8200 and 8400 series vision system must
be connected to a Class 0, 2, 3 or 4 PoE power source, rated
for at least 6.49 Watts.
lThe In-Sight 8505P vision system must be connected to a
Class 0, 3 or 4 PoE power source, rated for at least 12.95
Watts.
3. Restore power to the PoE injector or PoE switch's 24VDC power supply
and turn it on if necessary.
Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC. In-Sight software is available as a free download from the In-
Sight support site: cognex.com/support/insight.
Log On to the Vision System
1. Open the In-Sight Explorer software.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and click
Connect.
14

8100 Series Vision System Specifications
Specifications 8100 8100C 8101 8101C
Power Class 2 Power over Ethernet (PoE) device.
Note: The In-Sight 8100, 8200 and 8400 series vision system must be connected to
a Class 0, 2, 3 or 4 PoE power source, rated for at least 6.49 Watts.
Power Type PoE Type A and Type B.
Power
Consumption
6.49 W maximum per Class 2 PoE.
Current Per Class 2 PoE requirements.
Voltage 48VDC nominal, applied from a Class 2 PoE source, which is typically powered from some
other voltage.
Case
Temperature10°C to 50°C (32°F to 122°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP40 with cables and lens attached.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2
at 11ms, half-sinusoidal)
Vibration (Shipping
and Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500
Hz at 100m/s2/ 15mm)
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command or GetSystemConfig(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision
system's internal temperature in degrees Celsius, which is ±5 degrees above the vision system case temperature.
Refer to the In-Sight®Explorer Help file for more information. Additional cooling measures are required if the case
temperature cannot be kept below 50°C. Examples of such measures include: mounting the vision system to a heat
sink using the M3 mounting screws, reducing the ambient temperature and ensuring there is air flow over the vision
system.
15

8200 Series Vision System Specifications
Specifications 8200 8200C
Power Class 2 Power over Ethernet (PoE) device.
Note: The In-Sight 8100, 8200 and 8400 series vision system must be connected to
a Class 0, 2, 3 or 4 PoE power source, rated for at least 6.49 Watts.
Power Type PoE Type A and Type B.
Power
Consumption
6.49 W maximum per Class 2 PoE.
Current Per Class 2 PoE requirements.
Voltage 48VDC nominal, applied from a Class 2 PoE source, which is typically powered from some
other voltage.
Case
Temperature10°C to 50°C (32°F to 122°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP40 with cables and lens attached.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2
at 11ms, half-sinusoidal)
Vibration (Shipping
and Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500
Hz at 100m/s2/ 15mm)
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command or GetSystemConfig(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision
system's internal temperature in degrees Celsius, which is ±5 degrees above the vision system case temperature.
Refer to the In-Sight®Explorer Help file for more information. Additional cooling measures are required if the case
temperature cannot be kept below 50°C. Examples of such measures include: mounting the vision system to a heat
sink using the M3 mounting screws, reducing the ambient temperature and ensuring there is air flow over the vision
system.
16

8400, 8401 & 8402 Vision System
Specifications
Specifications 8400 8400C 8401 8401C 8402 8402C
Power Class 2 Power over Ethernet (PoE) device.
Note: The In-Sight 8100, 8200 and 8400 series vision system must be connected to
a Class 0, 2, 3 or 4 PoE power source, rated for at least 6.49 Watts.
Power Type PoE Type A and Type B.
Power
Consumption
6.49 W maximum per Class 2 PoE.
Current Per Class 2 PoE requirements.
Voltage 48VDC nominal, applied from a Class 2 PoE source, which is typically powered from some
other voltage.
Case
Temperature10°C to 50°C (32°F to 122°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP40 with cables and lens attached.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2
at 11ms, half-sinusoidal)
Vibration (Shipping
and Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500
Hz at 100m/s2/ 15mm)
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command or GetSystemConfig(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision
system's internal temperature in degrees Celsius, which is ±5 degrees above the vision system case temperature.
Refer to the In-Sight®Explorer Help file for more information.Additional cooling measures are required if the case
temperature cannot be kept below 50°C. Examples of such measures include: mounting the vision system to a heat
sink using the M3 mounting screws, reducing the ambient temperature and ensuring there is air flow over the vision
system.
17

8405 Vision System Specifications
Specifications 8405
Power Class 2 Power over Ethernet (PoE) device.
Note: The In-Sight 8100, 8200 and 8400 series vision system must be connected to
a Class 0, 2, 3 or 4 PoE power source, rated for at least 6.49 Watts.
Power Type PoE Type A and Type B.
Power
Consumption
6.49 W maximum per Class 2 PoE.
Current Per Class 2 PoE requirements.
Voltage 48VDC nominal, applied from a Class 2 PoE source, which is typically powered from some
other voltage.
Case
Temperature10°C to 50°C (32°F to 122°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP30 with cables and lens attached.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2
at 11ms, half-sinusoidal)
Vibration (Shipping
and Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500
Hz at 100m/s2/ 15mm)
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command or GetSystemConfig(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision
system's internal temperature in degrees Celsius, which is ±5 degrees above the vision system case temperature.
Refer to the In-Sight®Explorer Help file for more information.Additional cooling measures are required if the case
temperature cannot be kept below 50°C. Examples of such measures include: mounting the vision system to a heat
sink using the M3 mounting screws, reducing the ambient temperature and ensuring there is air flow over the vision
system.
18

8505P Vision System Specifications
Specifications 8505P
Power Class 3 Power over Ethernet (PoE) device.
Note: The In-Sight 8505P vision system must be connected to a Class 0, 3 or 4 PoE
power source, rated for at least 12.95 Watts. The CIO-MICROI/O module is a Class 2
PoE device and therefore cannot be used to supply power to the In-Sight 8505P vision
system via the I/O module's PoE port.
Power Type PoE Type A and Type B.
Power
Consumption
12.95 W maximum per Class 3 PoE.
Current Per Class 3 PoE requirements.
Voltage 48VDC nominal, applied from a Class 3 PoE source, which is typically powered from some
other voltage.
Case
Temperature10°C to 60°C (32°F to 140°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP40 with cables and lens attached.
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command or GetSystemConfig(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision
system's internal temperature in degrees Celsius, which is ~3 degrees above the vision system case temperature.
Refer to the In-Sight®Explorer Help file for more information. Additional cooling measures are required if the case
temperature cannot be kept below 60°C. Examples of such measures include: mounting the vision system to a heat
sink using the M3 mounting screws, reducing the ambient temperature and ensuring there is air flow over the vision
system.
19