Dynojet Power commander V User manual

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 1
PARTS LIST
1 Power Commander
1 USB Cable
1 Installation Guide
2 Power Commander Decals
2 Dynojet Decals
2 Dual Lock strips
1 Alcohol swab
THE LATEST POWER COMMANDER
SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:
www.powercommander.com
2008-2014 Suzuki RMZ450
Installation Instructions
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 [phone] www.powercommander.com

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 2
EXPANSION PORTS 1 & 2
Optional Accessories such as
POD-300 unit or Auto-tune kit.
POWER COMMANDER V
INPUT ACCESSORY GUIDE
Map - (Input 1 or 2) The PCV has the ability to hold
2 different base maps. You can switch on the
fly between these two base maps when you
hook up a switch to the MAP inputs. You can
use any open/close type switch. The polarity
of the wires is not important. When using the
Autotune kit one position will hold a base map
and the other position will let you activate the
learning mode. When the switch is “CLOSED”
Autotune will be activated. (Set to Switch
Input #1 by default.)
Shifter- (Input 1 or 2) These inputs are for use with the
Dynojet quickshifter. Insert the wires from the
Dynojet quickshifter into the SHIFTER inputs.
The polarity of the wires is not important. (Set
to Switch Input #2 by default.)
Speed- If your application has a speed sensor then
you can tap into the signal side of the sensor
and run a wire into this input. This will allow
you to calculate gear position in the Control
Center Software. Once gear position is setup
you can alter your map based on gear position
and setup gear dependent kill times when
using a quickshifter.
Analog- This input is for a 0-5v signal such as
engine temp, boost, etc. Once this input
is established you can alter your fuel curve
based on this input in the control center
software.
Crank- Do NOT connect anything to this port unless
instructed to do so by Dynojet. It is used to
transfer crank trigger data from one module to
another.
ACCESSORY INPUTS
Wire connections:
To input wires into the PCV first remove the rubber
plug on the backside of the unit and loosen the
screw for the corresponding input. Using a 22-24
gauge wire strip about 10mm from its end. Push the
wire into the hole of the PCV until is stops and then
tighten the screw. Make sure to reinstall the rubber
plug.
NOTE: If you tin the wires with solder it will make
inserting them easier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 3
1 Remove the seat, fuel tank, and front number plate.
2 Secure the PCV to the back side of the number plate using the supplied Dual
Lock strips (Fig. A).
Make sure to clean both surfaces with the alcohol swab before attaching the
Dual Lock.
3 Route the wiring harness from the PCV between the frame and fork tube on
the right hand side of the bike.
4 Continue to route the PCV harness down the right side of the bike. Route the
harness to the inside of the frame and go towards the throttle body (Fig. B).
5 Unplug the stock wiring harness from the injector.
6 Unplug the stock Throttle Position Sensor connector (Fig. C).
This is a GREY 3-pin connector.
FIG.A
Ground wire
PCV harness
FIG.B
PCV harness
FIG.C
Unplug
Unplug

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 4
7 Plug the PCV wiring harness in-line of the stock wiring harness and injector
(Fig. D).
FIG.D
8 Plug the PCV wiring harness in-line of the stock TPS connectors (Fig. E).
FIG.E
9 Use one of the mounting bolts for the ignition coil to attach the ground wire for
the PCV (Fig. F).
The coil is on the right hand side of the bike behind the radiator.
10 Reinstall the front number plate, fuel tank, and seat.
FIG.F
Ground wire