Exaco HOKLARTHERM Riga XL 5 User manual

ALUMINIUM
Greenhouse
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Assembly
Instructions
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1

Table of Contents
Before You Begin/ Important information………………………………………..………………...-
Contents of Boxes
Overview of boxes……………………………………………………………………….……....5
Polycarbonate panel sizes/count…………………………………………………….…………6
Basic Construction Components (aluminum extrusions) ……………………………….…...7
Accessories Bag/ Hardware and Bracket components…………………………….………...8
Window and Door Components……………………………………………………............9-10
Connecting Long Profiles/Extrusions…………………………………………………………...……..11
Extra bracing @ center curves for XL 7/8/9 only…………………………………………….……12-13
Planning Foundation/Anchoring your greenhouse
Foundation Frame (optional accessory) ……………………………………………..……....14
Anchoring the greenhouse without a foundation frame………………………………….....15
Foundation Plan and Measurements…………………………………………………….…...16
Placing on a stem wall using the Door Extension Kit………………………………………..16
Gable Assembly (front and back are identical) ………………………………………………….17-18
Side Wall Assembly…………………………………………………………………………………….19
Attaching Rear Gable ………………………………………………………………………………….20
Roof Windows
Roof Window Parts………………..………………………………………….……(See page 9)
Roof Window Assembly……………………………………………………………................21
Roof Window Auto Opener………………………………………………………….…….22-23
Wind Restraints for High Wind (optional)……………………………………….………...…24
Door Assembly (Same for front/back doors)
Door Bottom Half ………………...……………………………………………………….…...25
Door Top Half…………………………………………………………………………………..26
Door Handle installation……………………………………………………………………….27
Sealing the Greenhouse……………………………………………………………………………….28
Auto Opener Piston Maintenance and Troubleshooting…………………………….……….…29-30
Optional Accessories (may not be included with your kit)
Riga XL Shelf Assembly………………………………………………………………..…31-34
Exhaust Fan Installation……………………………………………………….……………...35
Intake Vent Installation………………………………………………………….………….....36
Riga Metal Hook Assembly…………………………………………………….…………..37
Riga Plastic Hook Assembly……………………………………………………….………3
Assembly Help Contact Information……………………………..front and back covers
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What you will need:
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4

Quantity Content table
1x Basic construc-
tions Gables Page 
[ Basic construc-
tions Long parts (with floor profile - gable) Page 
1x Roof window/door Page 
1x +DUGZDUH
$FFHVVRULHV Seals, automatic window opener, etc.Page 
2x
bundles Curved center
profiles Page 
xGlazing Page
xFoundation frame (special accessories) Page 
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Profile design Pos. Description Quan-
tity
Length
[mm]
1 Front/Back floor profiles 2 4145
2 Edge stay bar - curved - right side 2
3 Edge stay bar - curved - left side 2
4 Vertical profile - middle - left - with 50° angle at top 2 1929
5 Vertical profile - middle - right - with 50° angle at top 2 1929
6 Vertical door profile - left - with 30° angle at top 2 2641
7 Vertical door profile - right - with 30° angle attop 2 2641
8 Crossbar 10 952
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components.
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7

Part design Pos. Description Quantity
100 Plastic corner connector 4
101 Straight connector plate for cross bars above doors 4
102 T-connector slanted for door upright and edge clamp 4
103 T-connector door profiles to cross bars 8
104 T-connector slanted vertical profile middle/cross bar/
edge clamp 4
105 Floor profile connectors insideORZHUFRUQHU 4
107 Hexagon head EROWV %ROWVIRUDVVHPEO\ 160*
M6 x 16PP + nuts M6
108Washers 28
110Insulation seal 6 - 8PP thick
to be used ZLWK the laterDOsupporWV
See table below.
111Phillips head screws 42 x13PP for cross bar/roof beam- end cap/
cover plate 12
for cross bars in front and back walls 4
for floor profile corner connectors 16
142Phillips head screws42x50PP
113Phillips head screws 48 x 16PP
114Roof beam - end cap/cover plate 2
115 Connector plate for cross bars under windows 4/8/8
depends on PRGHO
116 Floor profile corner con-
nector covers 4
117 Self drilling screws 3,5 x 13 t-connector 102 + 104 32
Length
Type 952 mm 571 mm
Riga XL 12 pc 4 pc
Riga XL 14 pc 4 pc
Riga XL 16 pc 4 pc
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*plus substitute screws
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Length
Type 952 mm 571 mm
Riga XL 1pc 4 pc
Riga XL pc 4 pc
Riga XL pc 4 pc
8
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Part design Pos. Description 4XDQWLW\ Length
[mm]
* 126 T-seal 1
2
974
1027
127 Plastic corner connector 2x left
2x right
112 Phillips head screws 4,2 x 60 8
107 Hexagon head screws M6 x 16 + nut M6 3
143 Glazing block 30 x 16 x 4 2
Profile design Pos. Description 4XDQWLW\ Length
[mm]
34 Window profile - roof 2 865
35 Window profile - roof 2 993
Profile design Pos. Description 4XDQWLW\ Length
[mm]
44 Door profile - left with borings for Sash lock 1 887
45 Door profile - right with hinge borings 1 887
46 Door profile - top 1 864
48 Door profile - bottom 1 864
47 Rectangular tube with cross holes 1 933
Profile design Pos. Description 4XDQWLW\ Length
[mm]
41 Door profile - left 1 949
42 Door profile - right with hinge borings 1 949
48 Door profile - top 1 864
43 Door profile - bottom with large hole for door handle 1 864
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*1RWH The rubber seal is in one EXQGOH for all doors and windows. Cut accordingly please.
9
1RWH The rubber seal is in one EXQGOH for all
doors and windows. Cut accordingly please.
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Part Design Pos. Description 4XDQWLW\ Length
[mm]
135 Hinge 2
136 Sash lock 1
137 End cap for rectangular tube 2
*138 T-seal 2
2
936
973
139 Phillips head screw 4,8 x 25 (for hinges) 4
140 Phillips head screw 4,8 x 16 (for hinges) 4
112 Phillips head screw 4,2 x 60 (for doors) 8
141 Phillips head screw 3,5 x 22 (sash lock) 2
142 Phillips head screw 4,2 x 50 (to attach square tube) 2
143 Glazing block 30 x 16 x 4 2
127 Plastic corner connector 2x left
2x right
Part design Pos. Description QuanWLW\ Length
inches
see page 19/20 1
8
2
*
150Door sets, 8-piece (Assembly see page 18.)
112Phillips head screws 42 x 60PP (door)
143 *OD]LQJEORFN 30 x 16 x 4
153T-seal 2
2
966
973
2
4
4
1
2
1
4
135Hinge
139Phillips head screws 48 x 25PP (hinges)
140Phillips head screws 48 x 16PP (hinges)
136Sash Lock
141Phillips head screws 35 x 22PP (Sash Lock)
158Door holder - PHWDO- 2 parts
159Phillips head screws 35 x 16PP (door holder)
127Plastic corner connectors 1x left
1x right
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1RWHTherubber sealisbundled in one EXQGOH for all doors and windows. Cut accordingly please.
10
1RWH The rubber seal is in one EXQGOH for all
doors and windows. Cut accordingly please.
1RWH The rubber seal is in one EXQGOH for all
doors and windows. Cut accordingly please.

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1

Step 1
Pos. Profile/part design Description Length
[mm] Quantity Dimensions
[mm]
Bracing strut 1980 ;/
;/
;/ 30x4
SM11 HexagonKHDGEROWM6 x 55PP SHU
EUDFLQJVWUXW
SM30 Nut M6
Assembly of the bracing
([WUDBracing IRURiga XL21/<
EXQGOHGZLWKWKHFHQWHUFXUYHV
bracing strut
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IRUWKHEUDFHVLQWKHFHQWHURIJUHHQKRXVH7KHQDVVHPEOHDVGLUHFWHG
%UDFLQJVWUXWVDQGWKHFRUUHVSRQGLQJFXUYHVVKRXOGEHQHDUWKHPLGGOH
7KH;/FRPHVZLWKRQHVWUXWWKH;/ZLWKDQGWKH;/ZLWK
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12

Step 2
Step 3
Slot for the bracing strut in the
curved center profiles
Assembly of the bracing strut
curved center profile
curved center profile
hexagon head EROW
M6 x 55 with nut M6
hexagon head EROWM6 x
55PPwith nut M6
bracing strut 30 x 4
bracing strut 30 x 4
([WUDBracing IRURiga XL21/<
13

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