Exaco VI23 User manual

MOUNTING INSTRUCTIONS
Royal Victorian Greenhouse
VI23,34,36,46
Version 2020_2
04.17.20
Note: This is an all-inclusive manual. It shows optional accessories and customizations that may not apply
to your greenhouse. Direct any questions to Exaco.
Please watch our animated assembly
video on our Exaco Tracing Co
YouTube Channel.
Find the link at www.exaco.com
www.exaco.com
877-760-8500

PRODUCT INFORMATION
Dear customer,
Thank you for buying a Janssens high-quality aluminium greenhouse.
REMARKS
In this manual, you will find the assembly instructions for all basic/standard-model greenhouses.
However,this manual also contains page which apply to optional accessories that may not be included
with your kit. This greenhouse is designed for cultivation of plants/flowers. Therefore leakage, water
drops and condensation inside the building are allowed. The building may only be entered by competent
persons during cultivation or maintenance. Aluminium profiles that are not painted may show black
stains, these stains are not a production error: they can be easily removed with a aluminium cleaner available
at a home improvement store. The rubber strips have been treated with oil/silicone on the interior to
facilitate the assembly. The building should be mounted on a solid concrete foundation deep enough to
get a solid and frost-free ground. Anchoring of the foundation should be made by the owner or
operator and should be checked periodically. During winter,the roof will need to be cleared of snow or
supported in a suitable way. The greenhouse should be built in a location protected from strong winds.
Protective gear (such as protective gloves) should be used during assembly in order to avoid injuries. One
should at all times pay attention to the local building regulations.
ASSEMBLY ORDER
The assembly procedure is the same for all our greenhouses.
- Sorting of the profiles/extrusions according to the model/size of greenhouse. The aluminum profiles
(extrusions) are identified by their cross-section and length.
- Assembly of the complete aluminium framework.
- Leveling of the construction using a level
-Anchoring/securing of the greenhouse to the ground
- Glazing installation
REQUIRED TOOLS
- Metric or Combination Measuring Tape
(highly recommended)
- Socket wrench or spanner 10mm
- Level
- Screwdriver
- Drill + drill bit 4.2 mm
- Scissors (to cut the rubber).
We reserve the right to change the construction without prior notice!
Questions? Need Assembly Support?
Please call Exaco at 877-760-8500, ext. 701 or email
[email protected].

Royal Victorian Foundation Drawing
AB
X
VI23 2360mm/93"
VI34 3098mm/122"
VI36 3098mm/122"
VI46 3836mm/151"
VI23 3098mm/122"
VI34 4574mm/180"
VI36 6050mm/ 238.2"
VI46 6050mm/ 238.2"
Note: Do not set concrete in the corners
until the entire greenhouse frame is
complete, level and square.
You may need some play to install the
uprights.

VI 34,36,46 with Stem Wall
A = 3.098 | 3.836
B = 2.360 | 3.098 | 3.836
4.574 | 5.312 | 6.050
C = 829 | 1.567 | 2.305
D = 703
E = 829 | 1.567 | 2.305
!!! A = C + D + E !!!
A = 3.098 | 3.836
B = 2.360 | 3.098 | 3.836
4.574 | 5.312 | 6.050
C = 829 | 1.567 | 2.305
D = 1.441
E = 829 | 1.567 | 2.305
!!! A = C + D + E !!!
A|B|C|E
H200 | 400
600 | 1.025
All dimensions are external dimensions of the aluminum profiles!!
This page only applies when you have a
door extension kit and are placing your
greenhouse on a wall. (2020 HDD)
Divide millimeters by 25.4 to get inches, or use Google.
Please note - Customizable: Door/s can be
placed on any side in any bay/s, so your A
measurement could be your gable end OR
your long wall. Use the above measurements
in conjunction with the measurements from
the previous page.
hinged door ONLY!
hinged door ONLY!
Call for
sliding
door
measure-
ments!
Call Exaco for
sliding door
measure-
ments!

VI 23 on Stem Wall- One door on Gable (shown with narrow panes)
A = 2.360
B = 2.360 | 3.098 | 3.836
4.574 | 5.312 | 6.050
C = 829
D = 703
E = 829
!!! A = C + D + E !!!
A|B|C|E
H200 | 400
600 | 1.025
All dimensions are external dimensions of the aluminum profiles!!
hinged door ONLY!
Call for
sliding
door
measure-
ments!

ITEM M23 / M24 M34 / M36 PRO6120 foundation profile 2360 mm 2 pc 3098 mm 2 pc B19_1030 round tube Ø19 1030 mm 2 pc
L40X40GATFUND 400 mm 4 pc 400 mm 4 pc PRO20229 horizontal gable prof. 2244 mm 2 pc 2982 mm 2 pc PRO21214 wind bracings roof 2543 mm 4 pc 2757 mm 4 pc PRO1456 glazing bar 547 mm 2 pc 703 mm 2 pc
PRO1456 glazing bar 90 / 65 396 mm 2 pc
PRO1456 glazing bar 65 / 90 396 mm 2 pc E400330 halfmoon glazingrubber 1 pc 20 lm 1 pc
SAPAKHELIOS 1 pc 1 pc
PVC gable pieces 4+4+2 pc bolt M6x50 DIN933 A2 16 pc Nut M6 16 pc
L2G 10 pc
PALLET
WEIGHT: MASTER
M23 384 kg M24 485 kg M34 567 kg M36 676 kg DIMENSIONS:
800 x 900 x 2300 mm
COLLI A (HELIOS)
WEIGHT:
M23/M24 19 kg M34/M36 25 kg DIMENSIONS:
250 x 150 x 3200 mm M23/M24
4700 mm M34/M36
ITEM M23 M24 / M34 M36 PRO6120 foundation profile 3098 mm 2 pc 4574 mm 2 pc 6050 mm 2 pc PRO20227 gutter profile 3098 mm 2 pc 4574 mm 2 pc 6050 mm 2 pc PRO6760 ridge profile 3098 mm 1 pc 4574 mm 1 pc 6050 mm 1 pc
ZAK_BOUT 2 pc 3 pc 3 pc
nut cap M6 50 pc nut M6 50 pc bolt M6x12 DIN933 A2 50 pc
COLLI B (HELIOS)
WEIGHT:
M23 26 kg M24/M34 39 kg M36 52 kg DIMENSIONS:
250 x 150 x 3200 mm M23
4700 mm M24/M34
6250 mm M36
POSITION GLAS DIMENSIONS M23 M24 M34 M36
sliding door 730 x 1850 mm 1 pc 1 pc 1 pc 1 pc
gabels 730 x 1850 mm 12 pc 16 pc 18 pc 22 pc
underneed louvre-vent 730 x 825 mm 1 pc 1 pc 1 pc 1 pc
triangle H1 1099 x 74 x 543 mm 4 pc 4 pc - - triangle H2 730 x 74 x 411 mm - - 4 pc 4 pc
triangle H3 730 x 414 x 696 mm (113 plat) - - 4 pc 4 pc
roof 730 x 1250 mm 6 pc 9 pc - - roof 730 x 1650 mm - - 9 pc 12 pc roofwindow 730 x 825 mm 2 pc 3 pc 3 pc 4 pc underneed roofwindow 730 x 425 mm 2 pc 3 pc - - underneed roofwindow 730 x 825 mm - - 3 pc 4 pc
ITEM M23 M24 M34 M36 LAMELLEN + ZAKJE_LAMEL 1 pc 1 pc 1 pc 1 pc
ESD_183_ZS 1 pc 1pc 1 pc 1 pc
DAKR_HEL 2 pc 3 pc 3 pc 4 pc PRO6578 corner profile 1830 mm 4 pc 4 pc 1830 mm 4 pc 4 pc PRO1456 glazing bar gable 1830 mm 8 pc 12 pc 1830 mm 14pc 18 pc PRO6918 endbar roof 1230 mm 4 pc 4 pc 1630 mm 4 pc 4 pc PRO1456 glazing bar roof 1230 mm 6 pc 10pc 1630 mm 10 pc 14 pc PRO10980 round tube Ø40 1900 mm 2 pc 2 pc 1900 mm 2 pc 2 pc PRO21214 wind bracings gabel 1975 mm 8 pc 8 pc 1975 mm 8 pc 8 pc PRO1748 rubber 12m/rol 5 pc 6 pc 7 pc 8 pc
ZAK_H 1 pc 1 pc 1 pc 1 pc
screw 4.8x38 DIN7504 N A2 2 pc
bolt M6x25 DIN933 A2 4 pc
screw 4.8x19 DIN7504 M A2 10 pc
glasholder 32 pc PVC Ø40 90° 2 pc PVC gutter pieces 2 + 2 pc
PACKING LIST Royal Victorian ("HELIOS MASTER")
Identify Parts by extrusion shape (cross-section) and length. If you don't
have one yet, we highly recommend a metric or combination tape measure!

PRO6760
Ø19
PRO20229 PRO1456
TRE
PRO210
PRO6918 PRO1456
PRO6120
HELIOS
PRO20227
PRO6578
Page: H_1
Key to Profile (Extrusion) Placement
Note: Model pictured in entire manual is VI34 -
your size/layout may vary.

X
X
M6x15
M6x50
B
A
PRO6120
PRO210
PRO6120
Page: H_3
Note: When assembling the foundation in this step, only hand-tighten the nuts. The corners may needto be slightly loose to attach the corner uprights (PRO6578).
Before attaching, insert 3 M6x15 bolts as shown for the sliding door guide.
Suggestion: If installed on a concrete foundation you may cut PRO210 flush with the bottom of PRO6120. To anchor, use cut off PRO210 pieces as L- brackets to secure the PRO6120 to the concrete foundation. Please see YouTube animated assembly video for more information.

Upgrade OPTION: HINGED DOOR Standard OPTION:SLIDING DOOR Upgrade OPTION for Sliding Door:
LOW THRESHOLD
PRO29909
PRO29909
Page: H_4
Single Double
Single or Double
See pages H_52 (HD1 -HD10) for instructions See pages H_35 (H_34-36) for instructions See pages H_37 (SDL1-2) for instructions
Note: Insert bolts now

M6x15
PRO6578
Page: H_5
Optional: Insert a bolt into each corner post channel for where the top shelf and/or Seed Tray will be located. See page H_62 and H_63 for location information.

M6x15
PRO20229
PRO6578
Page: H_6

M6x15
PRO20227
PRO20229
PRO6578
Page: H_8
OPTIONAL: If you purchased shade curtains, insert the slider loops into the gutter profile channel before this assembly step. See page H_64 for more information.

PRO1456
M6x15
PRO6120
PRO20227
M6x40
B > 4m58
!
Page: H_9
If length > 4580mm (i.e. VI36 and VI46) then insert 2 bolts in the center profile for Scroll Supports - see H_20 and H_21 for more information.
NOTE! Before securing
vertical profiles insert bolts for:
Louvered Window, see p. H_44-46
Optional Narrow Top Shelf, see p. H_62
Optional Seed Tray, see p. H_63
NOTE! Sliding doors will
use PRO29909 for the
door frame see H_34.

PRO6120
PRO1456
TRE
PRO20227
PRO20229
M6x15
Page: H_10

PRO1456
M6x15
PRO20229
LG
Page: H_11

PRO6918
M6x15
Page: H_12
Insert bolts to connect short
uprights to the PRO6918. You will
need as many bolts as you have
short uprights.

PRO6760
M6x15
Page: H_13
!Only for models over
2360mm (i.e. VI34, 36,
46) See p. H_17
Insert bolts into ridge beam:
2 for L brackets, 2 for diagonal supports
(except VI23), and 3 for misting system.
If you have the optional shadecloth -
insert sliders - see p. H_64-65 for count
and placement.

PRO1456
M6x15
LG
Page: H_14

PRO1456
M6x15
M6x40
PRO1456
PRO20227
M6x15
B > 4m58
!
Page: H_15
If length > 4580mm (i.e. VI36 and VI46) then insert bolts for Scroll Supports - see H_20 and H_21
Long bolts shown in
PRO 1456 are ONLY
for VI36 and 46

PRO1456
M6x15
PRO6760
Page: H_16