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  9. Fein ASs 648-1 User manual

Fein ASs 648-1 User manual

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To be handed to the workshop
Operating instructions
for the Electric Screwdriver
ASs
648-1, ASs 648-1d
and for ASs 748-1, ASs 748-1d
(42
Volts)
1.
Tec
h
nical
Data
Type
of
curr
e
nt:
~
(AC)
Doubl
e
insul
a
tion
according
to
VDE
0740
Radi
o s
uppressed
a
ccording
to
VDE
0875
ASs
648-1 d
ASs
748-1 d
for i
ro
n scr
ew
s
for
wo
od
scre
ws
max.
to
rq
ue S
pee
d R.P.M.
Input
T
oo
l I Net
we
ight
Ty
pe
up
to
up
to
a
pp
rox.
ho
lder
in
. I
mm
in.
I
mm
kpm
1) Ift.
lb
s.
full
load
Ino
lo
ad W a
tts
mm I
lbs
I
kg
--
'
ASs
648-1/748-1 3/s 10 s;,6 8 5 36.2 250 600 400
11
0 7.48 3.4
ASs
648-1 d
/7
48
-1
d '/• 6
YJ
s;,
6 8 5 36.2 950 2270 400
110
8.2 3.7
1) h
ar
d
base
2) f
or
self-
drill
ing
and
-t
a
pping
s
crew
s
2.
Connection
Main
vo
lt
age
must
c
orr
e
spond
to t
he
op
e
ration
vo
lt
age
mark
ed
on
th
e ra
tin
g
pl
ate.
Swit
ch
in
"Off
"
po
s
ition
.
To
p
reve
nt
overbridging
of
the
protecting
insulation,
no
addi-
tionul ma
rking
plates
and
s
igns
must
be
rivet
ed
or
scr
ewed.
W e
recommend
the
use
of
transfers
.
The
sc
r
ewdri
ve
r
is
provided
with
a
re
v
ersing
switch
for
clock-
wis
e
and
anticlo
c
kwise
rotation
.
It
must
not
be
op
e
rat
ed
when
th
e
ma
c
hin
e is
running
.
Ad
justme
nt
of
the
torque:
The
machmes
are
provided
with
a
simple
jaw
clutch
coupling
.
The
torque
is
adjusted
by
changing
the
posit
i
on
of
the
clutch
claws;
the
de
e
per
the
gripping
of
th
e
claw,
th
e
high
er
the
torqu
e.
In
or
de
r to
adju
st
th
e
cl
a
ws,
tu
rn
s
cre
w
(51)
,
after
h
av
ing
sc
rewed
off
th
e
re
ta
in
er ri
ng
(59),
th
e
guid
e
bushin
g (58) and
th
e b
ear
in
g sl
ee
ve
(53)
an
d l
oose
d
threa
d
pin
(52).
The t
orq
ue is depe
nd
ent
on
th
e
pr
e
ssur
e
of
th
e
screw
dri
ver
against
th
e
screw
.
BE
41
2/e
GW
6.73
3.
Maintenance
and
Lubrication
Before carrying
out
any
maintenance
work
pull
out
plug.
Aft
er 300
working
hour
s
clea
n a
ir
o
pe
ni
ngs
of
th
e
mo
t
or
hou
s-
in
g. Bl
ow
out
m
otor
w
it
h
dr
y
pn
eumatic
air.
R
enew
th
e
gear
gr
e
as
e.
Loos
en
screws
(75, 76) a
nd
ta
ke
off
gear
hea
d.
Onl
y use t
he
Fe
in
spe
cial
gr
ea
se
Sst
1.
Qua
n
tit
y
of
gr
e
as
e : 60 g.
Ord
er referen
ce
for
tub
e
of
app
rox.
90 g : MZ 60-3/
Sst
1.
After
900
working
hours
cle
an
ma
c
hin
e thoro
ug
hl
y.
Rin
se
ge
ar
s
a
nd
b
ea
r
in
gs
in
cl
ean
solven
t a
nd
p
ack
wi
th
fres
h
gre
ase
Sst
1.
The
sp
a
ce
between
inn
er
and
outer
ring
is
to
be
one
third
filled
with
gre
as
e
in
order
that
the b
earings
do
not
overhe
at.
Dism
a
ntling
see
paragr
a
ph
4.
Cle
an
electri
c parts
onl
y d
ry
.
Rep
l
ace
car
bon b
rus
hes
whe
n
th
ey
h
ave
worn
d
ow
n
to
7
mm
(0
.28
in
.)
. To re
plac
e
brush
es s
ee
para
graph
4,
se
c
tio
ns
1 a
nd
3.
55
56
reseau
ASs 648-1 d I 748-1 d
with
depth
stop
4 20
18
19
21
17
~
Xi:\<\
12
~16
15
14
13
b
a
a
a
a
a
b
b
b
b
Component Parts
0 I
z
Order
b
....
I
Description
....
Reference
0
tO
p..
1-12
MK
2-23-1 1) 1
motor
housing,
assembled
15-25
1
MK
2-23 1
motor
housing
2,3
EZ 12-67-1 2
carbon
holder,
assembled
4
SR
41-M3,5x10 4
cylindrical
fillister
screw
5 EZ 11-67 2
carbon
brushes
6 SR
3-M4x6
2
cylindrical
fillister
screw
7
state
type
1
pole
housing
with
winding
and tension
8
PT
37-13 2
securing
plate
9
SR
1-M4x60
2
hexagon
screw
10
JS
28-10 1
air
conducting
ring
12
I
EZ 1-73 1
switch,
2
poles
13
JS
13-90 1
cable
protecting
sle
e
ve
14
EZ 7-133 1
cable
15
PT
31-21 1 I
cable
clamping
bridge
16
SR3-M3
,
5x10
2
cylindrical
screw
17
EZ 22-57 1
capacitor
18
SR
3-M3,5x5 1
cylindrical
fillist
er
screw
19
PT
28-51 I 1 c
over
20
SR
42-M3,5x12 1
countersunk
screw
21
SR41-M4x18
3
cylindrical
fillister
screw
22-23 EZ 1-71-1 1
reversing
switch,
assembled
24 EZ 19-65 1
connection
cable
25 EZ 19-62 1
connection
cable
28-31 sta
te
type
1 a
rmatur
e
with
winding
,
a
nd
ten
sion
commutator
and
fan,
balanc
ed
31
FL 4-10 1
fan
36-59
LA
8-149-2 1
drill
head,
assembled
ASs
648-1
36-59
LA
8-149-4 1
drill
head,
assembled
ASs
648-1 d
36
LA
6-178 1
int
e
rm
e
diate
bearing
37-59
LA
8-149-1 1
outer
bearing,
assembled
for
ASs
648-1
37-59
LA
8-149-3 1
outer
bearing,
assembled
for
ASs
648-1 d
37
LA
8-149 1
outer
bearing
39
WB
8-19 1
claw
shaft
40 LK 16-3 1
grooved
ball
bearing
41
I
BU
1-223 1
bushing
42 LK 16-2 1
grooved
ball
bearing
43
ZR
15-30xl
1
gear
wheel,
43
teeth
for
ASs
648-1
43
ZR
15-34xl
1
gear
wheel,
35
teeth
for
ASs
648-1 d
44
ZR
16-12xl
1
countershaft
pinion,
9
teeth
for
ASs
648-1
44
ZR
16-17x1 1
countershaft
pinion,
1&
teeth
for
ASs
648-1 d
45
ZR
15-28xl
1
countershaft
gear
wheel,
29
teeth
for
ASs
648-1
1)
When
ordering,
please
state
voltage.
b
b
b
b
b
b
b
b
a
a
0
z
Order
:>.
....
0
Description
....
Reference
tO
p..
45
ZR15-33x0,75 1
countershaft
gear
wheel
, 38
teeth
for
ASs
648-1 d
46
LK 1-2 2
grooved
ball
bearing
47
RJ
16-18 1
securing
ring
48 FD 1-19 1
compression
spring
49
BF
20-29 1
pressure
piece
50
A 4-56 1
tool
holder
51
SR
18-15 1
adjusting
screw
52
SR
58-3 1
grub
screw
53,54
BU
4-77-1 1
bearing
sleeve,
assembled
55
JS
15-9 1 se
curing
plug
56
FD 1-55 1
compression
spring
57 LK
8-'
/
32
" 1
ball
58
BU
4-4 1
guide
bushing
59
RJ
15-13 2 r
etainer
ring
61
-64 MZ 27-14-1 1 de
pth
stop
for
ASs
648-1 d
61, 62
BU
4-67-1 1
gu
i
de
bushing,
a·
ssembled
61
BU
4-67 1 guide
bushing
62 SR 20-42-1 1
pressure
pi
ece
63
MZ
27-14 1
end
sleeve
64
SR
35-M6x30 1
hexagon
socket
head
cap
screw
75
SR33-M5x55
2
he
xa
gon
socket
he
ad c
ap
screw
76
SR33-M5
x65 2
he
xa
gon
socket
he
ad c
ap
screw
77
PT
5d-M5
4 s
ec
uring
ring
78
RJ 12-61 1 s
eali
ng
ring
for
ASs 648-1
78
RJ 12-67 1
seali
ng
ring
for
ASs
64
8-1 d
79 LK 16-46 1
grooved
ball
bear
i
ng
80 LK 16-10 1
gr
oo
v
ed
ball
bearing
42
Volts
(ASs
748-1/748-1
d)
1-12,
MK
2-23-3 1
motor
housing,
assemb
l
ed
15-25
2,3
EZ 12-68-1 2
carbon
holder,
assembled
5 EZ 11-72 2
car
b
on
brush
14 EZ 6-110 1
cab
le
Accessories
MZ
19-32 1
la
t
eral
handle
EZ 11-67 2 c
arbon
brush
EZ
11-72 2
carbon
brush
onl
y
for
42 V
z 10-10 1 he
xagon
socket
wr
ench
Z 82-9x1,2 F 1
screwdriver
bit,
ASs
648-1
Z 90-3
kH
1
blade,
ASs
648-1 d
Z
79-llx48
1
holder,
ASs
648-1d
z 10-11 1
he
x
agon
socket
scr
ew
wrench
for
depth
stop
MZ
27-14-1
Screwdriver
accessories:
see
our
list
Zs
1
+2
e
Only
use
Fein
carbon
brushes.
After
fitting
new
brushes
check
that
they
move
easily
in
their
holder.
Run
tool
unloaded
for
about
15
minutes.
:
After
mounting
the
new
carbon
hold
ers,
the
heads
of
the
screws
(4)
must
be
covered
with
insulati
ng
va
rni
sh
or
screw
locking
varnish
(e.g.
KP
9-15).
Check
connection
cable
at
regular
intervals.
To
replace
it,
un-
screw
screws
(20, 21),
remove
cover
(19),
loosen
screws
(16)
of
the
clamping
bridge
and
clamp
off
cable
from
switch
(12).
No
claims
can
be
entertained
for
damage
due
to
negligent
main-
tenance
and
inadequate
lubrication.
4.
Dismantling
The
machine
should
only
be
taken
apart
by
an
expert.
1.
Unscrew
screws
(20, 21),
remove
handle
cove
r (19).
2.
Clamp
off
cable
from
switch
(12),
clamp
off
capacitor
(17)
at
motor
housin
g (1).
3.
Clamp
off
carbon
cable,
pull
carbon
brushes
(5)
out
of
holder.
4.
Loosen
screws
(75, 76),
remove
and
dismantle
outer
bearing
(37)
with
intermediate
bearing
(36)
.
Pull
forward
claw
shaft
(39).
5.
Pull
armat
ure
out
of
motor
housing
.
6.
Pull
air
conducting
ring
(10)
out
of
motor
housing
,
loosen
screws
(9),
take
out
pole
housing
(7).
Re-assemble
in
reverse
sequence
.
5.
Repair
and
Spare Parts
We
recommend
our
F
ei
n
Service
Stat
i
ons
to
ca
rr
y
out
all
over-
haul
and
repair
work
quickly
and
expertly.
Please
quote
Order
Reference
when
ordering
spare
parts
or
send
in
sample
part.
We
draw
your
attention
to
the
need
to
carry
out
a
high
volta
ge
test
in
accordance
with
your
lo
ca
l
regu
lat
ions
(or
VDE
regula-
tion
0740)
before
taking
a
tool
into
se
rvic
e
after
any
repair
car-
ri
ed
out
by
your
own
staff.
(
(