Festo CPX-CM-HPP Operating and installation instructions

Description
FHPP interface
Description
568684
2017-06b
[8070655]
Terminal CPX
Control block CPX-CM-HPP

Contents and general instructions
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Festo CPX-CM-HPP-EN 2017-06b English
Original instructions
Version 2017-06b..................................
Designation CPX-CM-HPP-EN.........................
Order no. 568684..................................
© (Festo AG & Co. KG, 73734 Esslingen, Germany, 2017)
Internet:http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or
communication of its contents to others without
express authorization is prohibited. Offenders will be held
liable for damages. All rights are reserved, in particular the
right to file patent, utility model or registered design
applications.

Contents and general instructions
II Festo CPX-CM-HPP-EN 2017-06b English
PI PROFIBUS PROFINET®, DeviceNet®are registered trademarks of the respective
trademark owners in certain countries.

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Festo CPX-CM-HPP-EN 2017-06b English
Contents
Intended use VII..........................................................
Target group VIII..........................................................
Service VIII...............................................................
Important user information IX..............................................
Safety instructions XI.....................................................
Notes regarding this description XIII..........................................
Glossary XV..............................................................
1. System summary 1-1...............................................
1.1 The CPX-CM-HPP 1-3...............................................
1.1.1 Functions and key features 1-3................................
1.1.2 Tasks 1-3.................................................
1.2 Supported motor controllers 1-4......................................
1.3 Control options 1-5.................................................
1.4 System configurations 1-6...........................................
1.4.1 Autonomous automation solution 1-6..........................
1.4.2 Control of the CPX terminal through the higher-order controller 1-7..
1.4.3 Autonomous automation solution with
communication with ahigher-order controller 1-8................
1.5 Connection and display components 1-9...............................
2. Fitting and installation 2-1..........................................
2.1 General instructions for installation 2-3................................
2.2 Dismantling and mounting 2-4.......................................
2.2.1 Dismounting 2-4...........................................
2.2.2 Mounting 2-5..............................................
2.3 Axis connection (CAN bus interface) 2-6................................
2.4 Connecting the CAN bus 2-7.........................................
2.4.1 CAN bus line 2-7...........................................
2.4.2 Terminating resistor 2-8.....................................

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IV Festo CPX-CM-HPP-EN 2017-06b English
3. Commissioning 3-1................................................
3.1 General instructions on commissioning 3-3.............................
3.2 Communication profile FHPP 3-4......................................
3.2.1 Overview of FHPP data structure 3-5...........................
3.3 Communication between CPX-CM-HPP and the motor controllers 3-9........
3.4 Commissioning 3-10.................................................
3.5 Parameterisation of the connected motor controllers with FCT 3-12...........
3.5.1 Prerequisite for commissioning motor controllers with FCT 3-12......
3.5.2 Commissioning motor controllers 3-12...........................
3.5.3 Specific settings for motor controllers CMMD-AS, CMMS-AS
and CMMS-ST 3-14..........................................
3.5.4 Specific settings for motor controller CMMP-AS 3-16...............
3.5.5 Specific settings for motor unit MTR-DCI--...-CO 3-17...............
3.5.6 Specific settings for motor controller SFC-DC-...-CO 3-18............
3.5.7 Specific settings for motor controller SFC-LAC-...-CO 3-19...........
3.5.8 Specific settings for planar surface gantry EXCM with controller 3-19..
3.5.9 Specific settings for integrated drive EMCA 3-20..................
3.5.10 Specific settings for controller CMXH 3-20........................
3.6 Configuration of the CPX-CM-HPP 3-21..................................
3.6.1 Configuration parameters 3-21.................................
3.6.2 Description Configuration parameters 3-22.......................
3.6.3 Other parameters: 3-25.......................................
3.6.4 Configuration with the MMI 3-26...............................
3.6.5 Configuration with CPX-FMT 3-28...............................
3.7 Force 3-30.........................................................
4. Diagnostics and error treatment 4-1..................................
4.1 Summary of diagnostics options 4-3...................................
4.2 Errors and warnings 4-4.............................................
4.2.1 Behaviour in case of errors and warnings 4-4....................
4.2.2 Acknowledge errors 4-4.....................................
4.2.3 Error numbers 4-5..........................................
4.3 Diagnostics via display 4-11..........................................
4.4 Diagnostics via LEDs 4-13............................................

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Festo CPX-CM-HPP-EN 2017-06b English
4.5 Diagnostics at the CPX terminal 4-15...................................
4.5.1 Status bits in the system status of the CPX terminal 4-15............
4.5.2 I/O diagnostic interface and diagnostic memory 4-16..............
4.5.3 Definition of diagnostics channels 4-19..........................
A. Technical appendix A-1.............................................
A.1 Technical data A-3..................................................
A.2 Accessories A-4....................................................
A.3 Device-specific information on the CPX-MMI handheld A-5.................
B. Index B-1.........................................................

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Contents and general instructions
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Festo CPX-CM-HPP-EN 2017-06b English
Intended use
The module CPX-CM-HPP documented in this description is
intended exclusively for use in CPX terminals from Festo for
installation in a machine or automated system.
The CPX-CM-HPP in combination with a controller allows the
independent actuation of up to four drives via CAN bus.
The CPX terminal with the CPX-CM-HPP must only be used as
follows:
– As intended in an industry segment.
– in its original state without unauthorised modifications.
Only the conversions or modifications described in the
documentation supplied with the product are permitted.
– in perfect technical condition.
– only in combination with approved components For an
overview of supported motor controllers, refer to
Tab. 1/4.
The limit values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
Observe the regulations of the trade associations, German
Technical Control Board (TÜV), VDE stipulations or
corresponding national laws and regulations.

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VIII Festo CPX-CM-HPP-EN 2017-06b English
Target group
This description is intended exclusively for technicians
trained in control and automation technology who have
experience in installation, commissioning, programming and
diagnostics of positioning systems.
Service
Please contact your local Festo service if you have any
technical problems.

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Festo CPX-CM-HPP-EN 2017-06b English
Important user information
Danger categories
This description includes instructions on the possible dangers
that can occur if the product is used incorrectly. These notes
are marked with a signal word (Warning, Caution, etc),
printed on a shaded background and marked additionally
with a pictogram. A distinction is made between the following
danger warnings:
Warning
... means that non-observance can result in serious
personal injury or damage to property.
Caution
... means that injury to people and damage to property can
occur if this warning is not observed.
Note
... means that damage to property can occur if this warning
is not observed.
In addition, the following pictogram marks passages in the
text that describe activities involving electrostatic sensitive
devices:
Electrostatically sensitive devices: Incorrect handling can
cause damage to devices.

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XFesto CPX-CM-HPP-EN 2017-06b English
Marking of special information
The following pictograms mark passages in the text that
contain special information.
Pictograms
Information:
Recommendations, tips and references to other information
sources.
Accessories:
Information about necessary or useful accessories for the
Festo product.
Environment:
Information about environmentally friendly use of products
from Festo.
Text designations
Bullet points denote activities that can be carried out in
any order.
1. Numerals label activities that must be carried out in the
sequence specified.
– Arrowheads indicate general lists.
Square brackets mark menu entries.
Example: [Configuration].
Arrow brackets mark placeholders for
designations/identifiers. Example: “Status of
<Yourconnection>”.
Quotation marks designate names of windows, dialogues and
buttons. Example: “Status of <Your connection>”.

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Festo CPX-CM-HPP-EN 2017-06b English
Safety instructions
Protection against dangerous movements
Warning
High acceleration forces of the connected actuators.
Uncontrolled movements can cause collisions which can
lead to serious injury.
Dangerous movements due to incorrect control of
connected actuators, for example caused by:
 untidy or faulty wiring/cabling
 errors in operating the components
 errors in the measured value and signal encoders
 defective or non-EMC-compliant components
 errors in the higher-order control system
Switching off the compressed air or load voltage is not a
suitable locking mechanism. In the event of a malfunction,
this could lead to unintentional movement of the drive.
Before carrying out assembly, installation and
maintenance work, place the system in a safe state
(e.g.by placing the drive in a safe position and
deactivating the controller).
Only carry out work in the machine area when the
compressed air and power supply are switched off and
locked.
Make sure that no personnel enters the sphere of
influence of the drives or other connected actuators.
Only switch on the compressed air when the system has
been installed and parameterised by technically
qualified staff.

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XII Festo CPX-CM-HPP-EN 2017-06b English
Holding brakes controlled by the drive controller alone
are not suitable to ensure personal protection!
Protect vertical axes additionally from falling or sinking
after switching off the compressed air and load voltage,
such as by:
- mechanically locking the vertical axis,
- external braking, safety catch or clamping devices or
- sufficient weight compensation of the axis.
If used in safety-relevant applications, additional
measures are necessary, e.g. in Europe the standards
listed under the EC Machinery Directive must be
observed. Without additional measures in accordance
with legally specified minimum requirements, the
product is not suitable as a safety relevant component
incontrol systems.
Protection against pressurised lines
Warning
Danger of injury due to incorrect handling of pressurised
lines!
Accidental movements of the connected actuator
technology and uncontrolled movements of loose tubing
can cause injury to people or material damage.
Do not disconnect, open or cap pressurised lines.
The tubing must always be vented before removal
(release compressed air).
Use suitable protective equipment (e.g. safety goggles,
safety shoes, etc.).

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Festo CPX-CM-HPP-EN 2017-06b English
Notes regarding this description
Note
This description refers to the module CPX-CM-HPP from
revision 01.
You will find the revision on the product label.
This description contains specific information regarding the
mode of operation, mounting, installation and commissioning
of the CPX-CM-HPP.
For additional information about the CPX-CM-HPP, refer to the
following documentation.
Document Table of contents
Brief description of the
CPX-CM-HPP
Information on mounting and
installation of the CPX-CM-HPP.
Tab. 0/1: Overview of additional documentation for the
CPX-CM-HPP
All available documents for the product
www.festo.com/pk

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XIV Festo CPX-CM-HPP-EN 2017-06b English
For additional information about the CPX terminal, refer to the
following documentation.
Type Title Description
Description
Electronics
“System description”
CPX-SYS-...
Overview of structure, components and
method of operation of CPX terminals;
Installation and commissioning instructions as
well as basic principles of parameterisation
“CPX bus node”
CPX-FB...
Instructions on assembly, installation,
commissioning and diagnostics of the relevant
bus nodes
Tab. 0/2: Excerpt from the overview of additional documentation for the CPX terminal

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Glossary
The following product-specific terms and abbreviations are
used in this manual:
Term/abbreviation Significance
Logic 0 Input or output provides 0 V (also LOW, FALSE or 0-signal).
Logic 1 Input or output provides 24 V (also HIGH, TRUE or 1-signal).
0xA0
A0h
Hexadecimal numbers are marked by a prefixed “0x” or by a lowered “h”.
Example: 0xA0 = A0h= 160 decimal.
ADigital output
AB Output byte
Axis Motor controller, linear/rotative axis, motor and gear units
Axis connection Interface of the CPX-CM-HPP for connection of the motor controller via
CAN bus.
CPX-FEC Front unit controller as CPX module. Controller which can be integrated
into the CPX terminal.
CPX-CEC-... CoDeSys controller as CPX module. Controller which can be integrated into
the CPX terminal.
CPX module Collective term for the various modules which can be integrated into a
CPXterminal.
CPX terminal Complete system consisting of CPX modules.
EDigital input
I/Os Digital inputs and outputs
FE Functional earth
Bus node Provides the connection to specific fieldbuses. Transmits control signals to
the connected modules and monitors their functionality (as CPX module:
CPX bus node).
FHPP Festo Handling and Positioning Profile
Handheld CPX-MMI Handheld terminal for commissioning and service purposes
Parameters Parameters which must be set so that the system can be operated.

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XVI Festo CPX-CM-HPP-EN 2017-06b English
Term/abbreviation Significance
Parameters Parameters which must be set so that the system can be operated.
RSB Record status byte
Controller Control of the CPX terminal and the CPX-CM-HPP is carried out through:
– a higher-order controller:
a controller that is connected to the CPX terminal via fieldbus
– CPX-FEC or: CPX-CEC-... an integrated controller in the CPX terminal
Tab. 0/3: Terms and abbreviations

System summary
1-1Festo CPX-CM-HPP-EN 2017-06b English
Chapter 1
System summary

1. System summary
1-2 Festo CPX-CM-HPP-EN 2017-06b English
Contents
1. System summary 1-1...............................................
1.1 The CPX-CM-HPP 1-3...............................................
1.1.1 Functions and key features 1-3................................
1.1.2 Tasks 1-3.................................................
1.2 Supported motor controllers 1-4......................................
1.3 Control options 1-5.................................................
1.4 System configurations 1-6...........................................
1.4.1 Autonomous automation solution 1-6..........................
1.4.2 Control of the CPX terminal through the higher-order controller 1-7..
1.4.3 Autonomous automation solution with communication
with ahigher-order controller 1-8..............................
1.5 Connection and display components 1-9...............................