Festo CPV GEASI-4E4A Series Parts list manual

Brief description
CPV valve terminal
with AS-Interface
type CPV..-GE-
ASI-4E4A-...
– English
8076574
2017-11e
[8076576]
Compact performance

Festo CPV..-GE-ASI-4E4A-... 2017-11e2
Translation of the original instructions
Documentation on the product
For all available product documentation
èwww.festo.com/pk
AS-Interface®is a registered trademark of the AS-Interface
Association.
Copyright:
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or communication of
its contents to others without express authorization is prohibited.
Offenders will be liable for damages. All rights reserved in the event that
a patent, utility model or design patent is registered.
English 3............................................

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 3
1 User instructionsEnglish
Valve terminal type CPV..-GE-ASI-4E4A-... has been de
signed exclusively for controlling pneumatic actuators and
is only suitable for use in bus systems in accordance with
the AS-Interface specifications. If additional commercially-
available components such as sensors and actuators are
connected, the specifiedlimits for pressures, tempera
tures, electrical data, torques, etc. must not be exceeded.
AS-Interface bus systems and valve terminals may only be
installed by personnel especially trained for this purpose.
Detailed information on the design and addressing of your
bus system can be found in the manual for your AS-Inter
face master.
Information on the pneumatic components of the valve ter
minal can be found in the Pneumatics manual P.BE-CPV-... .
Warning
SSwitch off the power supply before connecting or
disconnecting plugs (otherwise this could lead to
functional damage).
SConnect the earth connection on the left end plate
with low impedance (short cable with large cross-sec
tional area) to the earth potential.
SCommission only a valve terminal which has been
fitted and wired completely.

Festo CPV..-GE-ASI-4E4A-... 2017-11e English4
2 Connecting and display elements
123 4
5
6
7
89
1AS-Interface bus connection
2Earth connection
3Type plate
4LED status display for inputs
(green)
5Sensor connections (PNP)
6Inscription field for AS-
Interface address
7LED status display for
valves (yellow)
8Load voltage connec
tion for valves *)
9PWR LED (Power, green),
Fault LED (red)
*) Only with type CPV..-GE-ASI-4E4A-Z: Valves can be switched off during
EMERGENCY STOP, no voltage supply to valves via AS-Interface bus
PWR LED Fault LED Meaning
on
off
flashes
on
on
off
off
on
flashes
on
AS-Interface voltage applied, no fault
No AS-Interface voltage on the bus
AS-Interface address not set ( = 0)
Short circuit / overload at the inputs or
address selector switch actuated
Bus communication failed (watchdog expired)

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 5
3 Installation instructions
3.1 Assigning the AS-Interface address
Please note
The AS-Interface address of the valve terminal type
CPV..-GE-ASI-4E4A-... is stored electronically (no bat
tery) after every modification and can be modified at
least 10 times. After that the valve terminal maintains
the last set AS-Interface address.
We recommend that you use the Festo addresser type ASI-
PRG-ADR with adapter cable type KASI-ADR.
Before connecting to the AS-Interface bus: assign an un
used address to each slave. Set the desired address with
the AS-Interface addresser. The permitted address range is
1 ... 31.
The factory setting of the terminal is address 0. It is not
necessary to parametrize the AS-Interface slaves.
Example of address assignment (Siemens S7)
IO-Code 7H:D3 D2 D1 D0
I/O I/O I/O I/O
Input Output
‹76543210›‹76543210›
res.#1 res.#1
#2#3 #2#3
#4#5 #4#5
#6#7 #6#7
...
PLC
...
...
36
...
...
= Assigned addresses
with IO code 7H
AS-Interface adress #5, PLC byte #36

Festo CPV..-GE-ASI-4E4A-... 2017-11e English6
3.2 Address assignment of the solenoid coils (top view)
Fitting valve locations 1 to 4
2 double-
solenoid valves
4 single-
solenoid valves
1 double-solenoid valve,
2 single-solenoid valves
1
2
3
4
5656
1234
7777
1
234
5677
123
4
7756
DIP switch setting (see 3.6)
1: ON
2: OFF
3: ON
4: OFF
1: OFF
2: ON
3: OFF
4: ON
1: ON
2: OFF
3: OFF
4: ON
1: OFF
2: ON
3: ON
4: OFF
1... 4Addresses of the solenoid coils
5Valve plates with 2 valve solenoid coils, like 2 single-sole
noid valves, 5/2-way double-solenoid valves or 5/3-way
valves (e.g. code J, N, C, H, G, D, I, E) or blanking or separator
plate
6Blanking or separator plate (e.g. code L, S, T)
7Valve plates with 1 valve solenoid coil (e.g. code M, F, A) or
blanking or separator plate

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 7
Example (Siemens S7)
– 1 double-solenoid valve, 2 single-solenoid valves
– PLC byte #36 and AS-Interface address #5
This results in the following address assignment of the
valve terminal:
Adresses of the Inputs:
Adresses of the outputs:
J = Double-solenoid valve
M = Single-solenoid valve
L = Blanking plate
I36.0 ... 3
0123
1
JLMM
O36.0 ... 3
0–23
1–––
12
14
1Identifications for valve plates (example: J, M, L)

Festo CPV..-GE-ASI-4E4A-... 2017-11e English8
3.3 Connecting sensors (PNP inputs)
For connecting sensors use cable type KM8-M8-GSGD-...
and plugs with union nut, M8x1 thread.
Fasten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock. Seal
unused sensor connections with the protective caps type
ISK-M8. Only in this way can you comply with protection
class IP65.
Please note
‒ The inputs have been based on the IEC1131-2 type
02.
‒ The inputs are protected against short circuits. If a
short circuit occurs, the slave will be switched off.
The AS-Interface master regards this slave as mis
sing. When the short circuit has been eliminated, the
slave responds immediately as being operative.
1Pin assignment:
1: 24 V
3: 0 V
4: Input Ix+3
1
1
4
3

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 9
3.4 Connecting the AS-interface bus and the load voltage
Please note
The sensor power supply for the inputs is provided via
the AS-interface bus. Voltage suppply of the outputs
via the AS-Interface bus is only possible with type
CPV...-GE-ASI-4E4A.Type CPV...-...-Z must always be
supplied with 24 V via the load voltage connection.
The AS-Interface has an integrated watchdog function
which resets the outputs if there is a bus communica
tion failure.
Warning
Use power supplies which guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN EN
60204-1. Consider also the general requirements for
PELV circuits in accordance with IEC/DIN EN 60204-1.
By the use of PELV circuits, protection against electric
shock (protection against direct and indirect contact) is
guaranteed in accordance with IEC/EN 60204-1 (Electri
cal equipment for machines, General requirements).

Festo CPV..-GE-ASI-4E4A-... 2017-11e English10
Please note with branch lines:
– the total maximum length of the AS-Interface bus:
100 m (without repeater/extender).
– the cable length of the load voltage connection
(depends on the ccurrent consumption of the valve
terminal and the fluctuations in the load voltage).
– seal unused cable ends with the Festo cable cap ASI-
KK-FK or the cable sleeve ASI-KT-FK. In this way you
will avoid leakage currents and comply with protection
class IP65.
1Pin 2: AS-Interface+
(brown)
2Pin 1: AS-Interface -
(light blue)
3Pin 2: + 24 V *)
4Pin 1: 0 V *)
1
2
3
4
*) Only with CPV...-GE-ASI-4E4A-Z
Recommendation: For connecting the valve terminal use
the Festo cable sockets ASI-SD-FK... . You will then comply
with protection class IP65.

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 11
Proceed as follows:
1. Press the AS-Interface cable into the upper part of the
cable socket.
2. Make sure that the AS-Interface cable is free of tension.
3. Place the cable socket in position and screw it tight
(max. 0.3 Nm).
1AS-Interface cable
2Cable cap type
ASI-KK-FK
3Cable socket type
ASI-SD-FK (or ASI-
SD-FK180)
1
2
3
3.5 Connection example – valve terminal type 10
1AS-Interface master
2Combination power
supply from Festo
(electronically safe
guarded/short-
circuit proof)
3Load voltage can
be switched off
1
2
3

Festo CPV..-GE-ASI-4E4A-... 2017-11e English12
3.6 Converting the valve terminal
The CPV valve terminal can be fitted with double-solenoid
and/or single-solenoid valves. During conversion, the new
valve terminal configuration must be set on the DIP
switches on the bottom of the electric sub-base.
1DIP switch on the
bottom of the sub-
base 1
Instructions on removign the electric sub-base can be
found in the Pneumatics Manual. The permitted valve com
binations as well as the relevant DIP switch settings can be
found in the table in section 3.2.

Festo CPV..-GE-ASI-4E4A-... 2017-11e English 13
4 Technical specifications
Type CPV...-GE-ASI-4E4A... M8
General technical specifications See Pneumatics manual
P.BE-CPV-...
Protection class according to EN60529
plug connector inserted or provided with
protective cap
IP65
Electromagnetic compatibility
– EMC interference emission
– EMC resistance to interference
See declaration of
conformity
èwww.festo.com
AS-Interface bus connection
– voltage range
(protected against incorrect polarity)
– residual ripple
– max. current consumption
a) Type CPV...-GE-ASI-4E4A-Z M8
– all inputs in 0-status
– all inputs in 1-status, no current
consumption by sensors 1)
– all inputs in 1-status, max. current
consumption by sensors
b) Type CPV...-GE-ASI-4E4A M8 (max.
two coils energized simultaneously)
– all inputs in 0-status
– all inputs in 1-status, no current
consumption by sensors 1)
– all inputs in 1-status, max. current
consumption by sensors
DC 26.5 ... 31.6 V
≤ 20 mVss
CPV10-... CPV14-...
7mA 7mA
35mA 35mA
137mA 137mA
CPV10-... CPV14-...
61mA 95mA
89mA 123mA
191mA 225mA
1) e.g. switches

Festo CPV..-GE-ASI-4E4A-... 2017-11e English14
Type CPV...-GE-ASI-4E4A... M8
Load voltage connection
(only type ...-4E4A-Z)
– rated value
(protected against incorrect polarity)
– residual ripple
– Current consumption for 4 valves
(at 24 V)
– when switching on
– after current drop (stationary)
DC 21.6 ... 26.4 V
4 Vss
CPV10-... CPV14-...
108 mA 176 mA
42 mA 72 mA
Valves (see pneumatics manual) Watchdog function active
after 50 ms (see 3.4)
Digital inputs
– design
– logic level
– reference potential
– response delay
4 inputs based on IEC
1131-2 type 2
DC 24 V, PNP, Status dis
play (LED)
ON: 11 ... 30 V
OFF: -30 ...-5 V
0V
typ. 3 ms (at 24V)
AS-Interface data
– Profile
ID-Code=FH;IO-Code=7H
S-7.F