FireplaceXtrordinair CoolSmart TV User manual

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 1 of 33 17602029- 9/24/19 © Travis Industries, Inc.
Compatibility
 864 Fireplaces (2018 or later) with EmberBed Feature
 ProBuilder 42 Linear CleanFace Fireplace
 ProBuilder 42 CleanFace Fireplace
 4415 HO (sn# 3212-011710 or later)
Table of Contents
Compatibility .............................................................................................................................................................. 1
Packing List ............................................................................................................................................................... 1
864 – Details .............................................................................................................................................................. 2
864 - Installation Overview ..................................................................................................................................... 2
864 - Installation Requirements ............................................................................................................................. 3
864 - Framing the Chase ....................................................................................................................................... 4
864 - Fireplace Preparation ................................................................................................................................... 5
864 – Mantel Clearances ....................................................................................................................................... 7
PB 42 Linear – Details ............................................................................................................................................... 8
PB 42 Linear - Overview ........................................................................................................................................ 8
PB 42 Linear - Installation Requirements .............................................................................................................. 9
PB 42 Linear - Framing the Chase ...................................................................................................................... 10
PB 42 Linear - Fireplace Preparation................................................................................................................... 11
PB 42 Linear – Mantel Clearances ...................................................................................................................... 13
PB 42 CF – Details .................................................................................................................................................. 14
PB 42 CF - Installation Overview ......................................................................................................................... 14
PB 42 CF - Installation Requirements ................................................................................................................. 15
PB 42 CF - Framing the Chase ............................................................................................................................ 16
PB 42 CF - Fireplace Preparation ........................................................................................................................ 17
PB 42 CF – Mantel Clearances ........................................................................................................................... 19
4415 HO Linear – Details ........................................................................................................................................ 20
4415 HO Linear - Installation Overview ............................................................................................................... 20
4415 HO - Installation Requirements ................................................................................................................... 21
4415 HO - Combustible “Over-Facing” (Optional) ............................................................................................... 22
4415 HO - Flush Facing Header Configuration and Facing ................................................................................ 23
4415 HO - Framing the Chase ............................................................................................................................. 24
4415 HO - Fireplace Preparation ......................................................................................................................... 25
4415 HO – Mantel Clearances ............................................................................................................................. 29
CoolSmart TV Installation (864, PB 42 Linear, PB 42 CF, 4415HO) ...................................................................... 30
Packing List
• Convection Manifold (with grill and mounting brackets pre-attached)
• (4) 5” Diameter Aluminum Flex Ducts
• (4) Starter Collars
• 24) Self-Drilling Tek Screws
• (2) Extended Support Brackets
• (4) ProBuilder 42 CF Convection Air Deflectors (SEE PB 42 CF Overview Section)

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 2 of 33 17602029- 9/24/19 © Travis Industries, Inc.
864 – Details
864 - Installation Overview
The CoolSmart system redirects the convective heat of the fireplace from the front of the unit, just above the
glass, to a location higher on the wall. The use of this kit allows for reduced clearance to combustibles and
accommodates TV installations closer to the fireplace or in a recessed cavity above the fireplace.
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown on
page 3. In addition, the non-combustible facing height is reduced above the fireplace (see illustration below). All
other installation requirements for the fireplace must be followed as detailed in the appliance installation manual.
864 (31K,40K) 864 CleanFace (31K,40K)
a 42-3/4” (1086mm) 49-1/4” (1251mm)
b 36-3/4” (934mm) 39-1/4” (997mm)
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Optional Non-Combustible
Facing Only
Ceiling
Optional Recessed Pocket
Combustible Facing
Television
ab
Max. 4-1/4" (108mm)
Min. 1/4"
(7mm)
Max. 120"
(3048mm)
Min. 77"
(1956mm)
Min. 1-1/2" (39mm)
Min. 1-1/4" (32mm)

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 3 of 33 17602029- 9/24/19 © Travis Industries, Inc.
864 - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
Min. 3-1/2"
(89mm)
Max. 3"
(77mm)
Min. 1/2" (13mm)*
Max. 4-1/4" (108mm)
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
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Manifold
Ceiling
Upper Manifold Framing
Lower Manifold Framing
Manifold Support Bracket
* This area may be supported using
1" (26mm) strips of non-combustible
material spaced a minimum of 12"
(305mm).
Min. 1" (26mm) Clearance from
Flex Duct to Combustibles
Fireplace Header
Min. 3-1/2"
(89mm)
Max. 1-1/2" (39mm)
Min. 1-1/2" (39mm)
3-3/4"
(96mm)
5" (127mm) Alum. Flex Duct (included)
Max. 4-1/4"
(108mm)
Min. 1-1/4" (32mm)
Clearance from Top, Sides
and Back to Combustibles
Max. 120"
(3048mm)
Min. 77"
(1956mm) 864
Fireplace
e
d
b
a
c

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 4 of 33 17602029- 9/24/19 © Travis Industries, Inc.
864 - Framing the Chase
864 (31K,40K) 864 CleanFace (31K,40K)
a 43-1/2” (1105mm) 43-1/2” (1105mm)
b 20-3/4” (528mm) 22-1/2” (572mm)
c 38-1/2” (978mm)* 45” (1143mm)*
d 41-1/4” (1048mm)* 43” 1093mm)*
* The dark-shaded framing is installed after the manifold is installed. It is used to secure the nailing brackets on
the fireplace to the framing. It also provides support for the facing above the fireplace. This framing is not
required in some cases (you may use other methods to secure the nailing brackets and facing).
Max. 120"
3048mm
Min. 77"
1956mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
24-1/4" 616mm
ab
c
d

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 5 of 33 17602029- 9/24/19 © Travis Industries, Inc.
864 - Fireplace Preparation
1. Remove the right cover plate (with the single knockout ) from the top of the fireplace and discard it.
2. Remove the (4) screws that secure the two circular cover plates on the next layer of the fireplace.
Carefully remove the two plates.
3. Repeat the previous step on the plates on the next layer. You may discard all (4) circular cover
plates.
Remove and discard

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 6 of 33 17602029- 9/24/19 © Travis Industries, Inc.
4. Remove the left, top layer, cover plate. Turn it over and then reinstall it in place of the right cover
plate removed in step 1. Replace all screws so there are no holes left in the top of the fireplace.
NOTE: Removal of the left cover plate will expose two 5” holes in the top surface of the fireplace.
5. Use snips or diagonal cutters to snip the tab on the 2 knockouts located on the cover plate (relocated
to the right side in the previous step). Press on the far side away from the tap to pop the edge of the
knockout up. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs
break free. Repeat this step with the second knockout on the cover plate. Discard the knockouts.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 7 of 33 17602029- 10/21/19 © Travis Industries, Inc.
6. Remove the (4) circular cover plates from the left side of the fireplace in the same manner described
above. Discard the plates.
7. Insert a starter collar into each of the holes that were uncovered in the previous step and bend the
tabs to secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L.
181A-P) tape
8. Install the fireplace into the framed chase. See section “Installation” in the manual.
864 – Mantel Clearances
864 alternative mantel clearances are yet to be determined. Abide by the mantel clearances in the appliance
manual.
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Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.
Remove all (4)
circular plates
Left side of
Fireplace

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 8 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 Linear – Details
PB 42 Linear - Overview
The CoolSmart system is designed to redirect the convective heat of the ProBuilder fireplaces from the front of
the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to
combustibles and accommodates TV installations closer to the fireplace or in recessed cavities above the
fireplace.
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown on
page 3. In addition, the non-combustible facing height is reduced above the fireplace (see illustration below). All
other installation requirements for the fireplace must be followed as detailed in the appliance installation manual.
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Non-Combustible
Facing Only
Ceiling
ProBuilder
Linear
Fireplace
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Optional Recessed Pocket
(Min. 39" 991mm above base of fireplace,
13-3/8" 340mm above top of screen trim)
28-5/8"
728mm
Combustible Facing
(Min. 28-5/8" 728mm
above base of fireplace)
Min.
10-3/8"
264mm
Min. 39"
991mm
Min. 36"
915mm
Top of Screen Trim
(25-5/8" 651mm above
base of fireplace)
Max. 4-1/4" (108mm)
Min. 1-1/2" (39mm)
Min. 1-1/4"
(32mm)
Max. 120"
(3048mm)
Min. 66-1/2"
(1690mm)
Television

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 9 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 Linear - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
Min. 3-1/2"
(89mm)
Max. 3"
(77mm)
Min. 1/2" (13mm)*
Max. 4-1/4" (108mm)
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
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Manifold
Ceiling
Upper Manifold Framing
ProBuilder
Linear
Fireplace
Lower Manifold Framing
Manifold Support Bracket
Fireplace Header
Min. 1" (26mm) Clearance from
Flex Duct to Combustibles
Min. 3-1/2"
(89mm)
Max. 1-1/2" (39mm)
Min. 1-1/2" (39mm)
3-3/4"
(96mm)
5" (127mm) Alum. Flex Duct (included)
Max. 4-1/4"
(108mm)
Min. 1-1/4" (32mm)
Clearance from Top, Sides
and Back to Combustibles
Max. 120"
(3048mm)
Min. 66-1/2"
(1690mm)
* This area may be supported using
1" (26mm) strips of non-combustible
material spaced a minimum of 12"
(305mm).
e
d
b
a
c

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 10 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 Linear - Framing the Chase
PB42 Linear 47-1/8" (1197mm)
34-1/2"
877mm
Max. 120"
3048mm
Min. 66-1/2"
1690mm
15-7/8"
404mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
PB42 Linear
24-1/4"(616mm)

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 11 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 Linear - Fireplace Preparation
1. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to
pop the edge of the knockout up.
2. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free.
Discard the knock out plate.
3. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plates.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 12 of 33 17602029- 9/24/19 © Travis Industries, Inc.
4. Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to
secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L. 181A-P)
tape
5. Install the fireplace into the framed chase. See section “Installation” in the manual.
NOTE: With the use of this kit, the clearance to combustible material may be reduced. Combustible material
may be installed to the top of the fireplace box. Non-combustible is still required on all front surfaces of the
fireplace box.
Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 13 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 Linear – Mantel Clearances
When using this kit, disregard the combustible mantel requirements in the manual and follow
the requirements shown to the right.
If you wish to place a TV above the mantel, it must meet the following requirements:
 Minimum 1” air gap behind TV to wall.
 The mantel must extend 2” in front of the TV and 1” to both sides.
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
Above Base (a) With
CoolSmart TV Kit
46" (1169mm)
0" (0mm)
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
37" (941mm)
38" (966mm)
36" (916mm)
35" (890mm)
34" (864mm)
33" (838mm)
32" (813mm)
31" (787mm)
30" (762mm)
29" (737mm)
28" (713mm)
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Non-Combustible
Facing Only
ProBuilder
Linear
Fireplace
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Min.
28-5/8"
728mm
Combustible Facing Allowed
(Min. 28-5/8" 728mm Above
Base of Fireplace)
a

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 14 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 CF – Details
PB 42 CF - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the ProBuilder fireplaces from the front of
the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to
combustibles and accommodates TV installations closer to the fireplace or in recessed cavities above the
fireplace.
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown on
page 3. In addition, the non-combustible facing height is reduced above the fireplace (see illustration below). All
other installation requirements for the fireplace must be followed as detailed in the appliance installation manual.
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Non-Combustible
Facing Only
Ceiling
ProBuilder 42
CF Fireplace
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Combustible Facing
(Min. 40" 1016mm above
base of fireplace)
Max. 3-1/2" (89mm)
Min. 1-1/2" (39mm)
Min. 1-1/4"
(32mm)
Television
(min. 1/4" above
mantel/pocket)
Min. 40"
1016mm
Max. 120" (3048mm)
Min. 78-3/4" (2001mm)
Optional Recessed Pocket
Min. 50-1/2"
1283mm
Recessed pocket min. height is
approximatley 50-3/4" (1290mm)
above base of fireplace.
Min. 11-1/2"
293mm to
Screen Fr.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 15 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 CF - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
Min. 3-1/2"
(89mm)
Max. 1-1/2" (39mm)
Min. 3-1/2"
(89mm)
Max. 3"
(77mm)
Min. 1/2" (13mm)*
Max. 3-1/2" (89mm)
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Manifold
Ceiling
Upper Manifold Framing
ProBuilder 42
CF Fireplace
Lower Manifold Framing
Manifold Support Bracket
Fireplace Header
Min. 1" (26mm) Clearance from
Flex Duct to Combustibles
Min. 1-1/4" Clearance
from Top, Sides and
Back to Combustibles
Min. 1-1/2" (39mm)
3-3/4"
(96mm)
Max. 120"
(3048mm)
Min. 78-3/4"
(2001mm)
5" (127mm) Alum. Flex Duct
(included)
Max. 3-1/2"
(89mm)
* This area may be support using 1" strips
of noncombustible material spaced a
minimum of 12".
e
d
b
a
c

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 16 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 CF - Framing the Chase
43-1/2" (1105mm)
46-1/4"
1175mm
Max. 120"
Min. 78-3/4”
(2001mm)
(3048mm)
17-1/4"
(439mm)
3-3/4"
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
PB 42 CF 24-1/4" (616mm)
(216mm)
(96mm)

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 17 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 CF - Fireplace Preparation
1 Remove the (4) knock-outs on the top of the fireplace and the (4) cover-plates located below the
knockouts (see illustration below).
2 Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to
pop the edge of the knockout up.
3 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free.
Discard the knock out plate.
These 4 knock-outs will
need to be removed.
Below each knockout is a
cover plate that needs to
be removed.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 18 of 33 17602029- 9/24/19 © Travis Industries, Inc.
4 Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plates.
5 Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to
secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L. 181A-P)
tape
6 Install the fireplace into the framed chase. See section “Installation” in the manual.
Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 19 of 33 17602029- 9/24/19 © Travis Industries, Inc.
PB 42 CF – Mantel Clearances
When using this kit, disregard the combustible mantel requirements in the manual and follow
the requirements shown to the right.
If you wish to place a TV above the mantel, it must meet the following requirements:
 Minimum 1” air gap behind TV to wall.
 The mantel must extend 2” in front of the TV and 1” to both sides.
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
Above Base (a) With
CoolSmart TV Kit
46" (1169mm)
0" (0mm)
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
38" (966mm)
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Non-Combustible
Facing Only
ProBuilder 42
CF Fireplace
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Min.
40"
1016mm
a
Combustible Facing
(Min. 40" 1016mm
above base of fireplace)

CoolSmart TV
864, PB 42 Linear, PB 42 CF, 4415 HO
Sku# 98900779
Page 20 of 33 17602029- 9/24/19 © Travis Industries, Inc.
4415 HO Linear – Details
4415 HO Linear - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplace from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to combustibles
and accommodates TV installations closer to the fireplace or in recessed cavities above the fireplace.
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown on
page in this document. In addition, the use of this kit allows for combustible facing to be installed over non-
combustible board over the front of the fireplace (see section Combustible “Over-Facing” section). All other
installation requirements for the fireplace must be followed as detailed in the appliance installation manual.
Min. 1-1/2" (39mm)
Max. 120"
(3048mm)
Min. 67-1/4"
(1709mm)
C
eiling
Optional Recessed Pocket
Min. 38-5/8” (982mm) above
base of fireplace
Min. 38-5/8"
(982mm)
(982mm)
Max. 3-1/8"
(80mm)
Television
12-1/2"
Min.
(318mm)
32-1/2”
Non-Combustible
Facing Only
Combustible Facing
Allowed
to the top of
the zero-clearance box