FireplaceXtrordinair CoolSmart TV User manual

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 1 of 37 17602034- 1/28/21 © Travis Industries, Inc.
Compatibility Packing List
ProBuilder 24 CF
ProBuilder 36 CF
564 25K (Std. or CF)
564 35K (Std. or CF)
(1) Convection Manifold
(with grill and mounting
brackets pre-attached)
(2) Convection Air Deflectors
(Used with PB 36 ONLY)
3615 HO Linear (sn# 3213-003633 or greater) (12) Self-Drilling Tek Screws
(2) Starter Collars (2) 5” Diameter Aluminum
Flex Ducts
Table of Contents
Table of Contents ...................................................................................................................................................... 1 
PB 24CF & PB 36CF - Installation Overview ............................................................................................................ 2 
PB 24CF & PB 36CF - Installation Requirements ................................................................................................. 3 
PB 24CF - Framing the Chase............................................................................................................................... 4 
PB 36CF - Framing the Chase............................................................................................................................... 5 
PB 24CF & PB 36CF - Fireplace Preparation........................................................................................................ 6 
PB 36CF ONLY – Convection Air Deflectors......................................................................................................... 7 
PB 24CF & PB 36CF - Reduced Mantel Height .................................................................................................... 8 
564 25K - Installation Overview................................................................................................................................. 9 
564 25K - Installation Requirements.................................................................................................................... 10 
564 25K - Framing the Chase.............................................................................................................................. 11 
564 25K - Fireplace Preparation .......................................................................................................................... 12 
564 25K - Reduced Mantel Height....................................................................................................................... 15 
564 35K - Installation Overview............................................................................................................................... 16 
564 35K - Installation Requirements.................................................................................................................... 17 
564 35K - Framing the Chase.............................................................................................................................. 18 
564 35K - Fireplace Preparation .......................................................................................................................... 19 
564 35K - Reduced Mantel Height....................................................................................................................... 22 
3615 HO - Installation Overview.............................................................................................................................. 23 
3615 HO - Installation Requirements................................................................................................................... 24 
3615 HO - Combustible “Over-Facing” (Optional) ............................................................................................... 25 
3615 HO - Framing the Chase............................................................................................................................. 27 
3615 HO - Fireplace Preparation ......................................................................................................................... 28 
3615 HO – Mantel Height .................................................................................................................................... 32 
CoolSmart TV Installation (36CF, 564 25K, 3615HO)............................................................................................. 33 
Using oval pipe to get past an obstruction........................................................................................................... 36 
Custom Valance to Disguise Outlet – (Optional) ................................................................................................. 37 
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
35-7/8” (912mm) 2-7/8” (74mm) 1-1/4” (32mm) 34-7/8” (886mm) 1-3/4” (45mm)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 2 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 24CF & PB 36CF - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
When used on the PB234 CF & PB36 CF, this kit allows for the non-combustible facing height to be reduced.
See illustration below for details.
Min. 1-1/2" (39mm)
Max. 120"
(3048mm)
Min. 73-3/4"
(1690mm)
Non-Combustible
Facing Only
C
eiling
ProBuilder
24CF & 36CF
Fireplace
Optional Recessed Pocket
Min. 35"
(889mm)
Combustible Facing
Allowed
Min. 45-1/2"
(1156mm)
Max. 3-1/2"
(89mm)
Television
Min. 1/4"
(7mm)
to the top of
the zero-clearance bo
x
Min. 1-1/4" (32mm)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 3 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 24CF & PB 36CF - Installation Requirements
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
Min. 3-1/2" (89mm)
Max. 1-1/2" (39mm)
M
in. 1-1/2" (39mm)
Manifold
3-3/4"
(96mm)
Max. 120"
(3048mm)
Min. 73-3/4"
(1874mm)
5" (127mm) Alum. Flex Duct (included)
Ceiling
Upper Manifold Framing
Lower Manifold Framing
Max. 3-1/2"
(89mm)
Manifold Support Bracket
Fireplace Header
Min. 1" (26mm) Clearance from
Flex Duct to Combustibles
Min. 3-1/2" (89mm)
Max. 3" (77mm)
Min. 1/2" (13mm) *
Max. 3-1/2" (89mm)
Min. 1-1/4" (32mm)
Clearance from Top, Sides
and Back to Combustibles
ProBuilder
24CF & 36CF
Fireplace
*This area may be supported using
1” strips of non-combustible material
spaced a minimum of 12”

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 4 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 24CF - Framing the Chase
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown
below*.
NOTE: The dark-shaded framing is typically installed after the manifold is installed. It is used to secure the nailing
brackets on the fireplace to the framing. It also provides support for the facing above the fireplace. This framing
is not required in some cases (you may use other methods to secure the nailing brackets and facing).
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
Max. 120"
3048mm
Min. 73-3/4"
1874mm
PB24CF
26-1/2" 674mm
15-1/2"
394mm
41-1/4"
1048mm
37-3/8" 950mm
25-1/8" 639mm

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 5 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 36CF - Framing the Chase
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown
below.
Max. 120"
3048mm
Min. 73-3/4"
1874mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
37-3/8" 950mm
41"
1042mm
15-1/4"
388mm
26-1/2" 674mm
PB36CF

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 6 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 24CF & PB 36CF - Fireplace Preparation
1 Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the
knockouts. Press on the far side away from the tap to pop the edge of the knockout up.
2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free.
Discard the knock out plate.
3 Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plates.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 7 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 36CF ONLY – Convection Air Deflectors
On the PB 36CF you will need to install the Convection Air Deflectors on both air openings. After
removing the cover plates, install the deflectors as shown below.
4 Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the
tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L.
181A-P) tape.
5 Install the fireplace into the framed chase.
Note how the
deflector points
downward to the
rear.
Deflectors are installed here.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 8 of 37 17602034- 1/28/21 © Travis Industries, Inc.
PB 24CF & PB 36CF - Reduced Mantel Height
When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements
shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements:
Minimum 1” air gap behind TV to wall.
The mantel must extend 2” in front of the TV and 1” to both sides.
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
Above Base (a) With
CoolSmart TV Kit
46" (1169mm)
0" (0mm)
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
37" (941mm)
38" (966mm)
36" (916mm)
35" (890mm)
34" (864mm)

Non-Combustible
Facing Only
ProBuilder
24CF & 36CF
Fireplace












Min.
35"
890mm
a
Combustible Facing
(Min. 35" 890mm above
base of fireplace)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 9 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 25K - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
564 25K CleanFace 564 25K Standard
a 41-3/8”(1051mm) 41-3/8”(1051mm)
b 33-1/8” (842mm) 30-1/4”(769mm)
Optional Recessed Pocket
Combustible Facing
Allowed











564 25K
Fireplace
(CF or Std)








Non-Combustible
Facing Only
Ceiling
Max. 4-1/4" (108mm)
Television
Min. 1/4"
(7mm)
a
b
Max. 120"
(3048mm)
Min. 70-7/8"
(1801mm)
Min. 1-1/2" (39mm)
Min. 1-1/4" (32mm)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 10 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 25K - Installation Requirements
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
Min. 3-1/2"
(89mm)
Max. 1-1/2" (39mm)

Min. 1-1/2" (39mm)
Manifold
3-3/4"
(96mm)
Max. 120"
(3048mm)
Min. 70-7/8"
(1801mm)
5" (127mm) Alum. Flex Duct
(included)
Ceiling
Upper Manifold Framing
Lower Manifold Framing
Max. 4-1/4"
(108mm)
Manifold Support Bracket
Fireplace Header
Min. 1" Clearance from
Flex Duct to Combustibles
Min. 3-1/2"
(89mm)
Max. 3"
(77mm)
Min. 1/2" (13mm)
Max. 4-1/4" (108mm)
Min. 1-1/4" (32mm)
Clearance from Top, Sides
and Back to Combustibles
564 25K
Fireplace
(CF or Std)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 11 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 25K - Framing the Chase
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown
below.
564 25K Standard 564 25K CleanFace
a 37-3/4” (959mm) 38-3/4” (985mm)
b 17-1/2” (445mm) 19-3/8” (493mm) Flush
18-7/8” (480mm) Extended
c 37-1/4” (947mm) 37-1/4” (947mm)
Max. 120"
3048mm
Min. 70-7/8"
1801mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
26-1/2" 674mm
ab
c

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 12 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 25K - Fireplace Preparation
1. Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the
knockouts. Press on the far side away from the top to pop the edge of the knockout up.
2. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the
knock out plate.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 13 of 37 17602034- 1/28/21 © Travis Industries, Inc.
3. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plate.
4. You will need to remove a third cover plate on each side. Remove the (2) ¼” screws holding the cover
plate in place. Reach in and remove the cover plate. You may discard this plate.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 14 of 37 17602034- 1/28/21 © Travis Industries, Inc.
5. Repeat the above steps on the other end of the fireplace
6. Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to
secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape.
7 Install the fireplace into the framed chase. See section “Installation” in the manual.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 15 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 25K - Reduced Mantel Height
When using this kit, disregard the combustible
mantel requirements in the manual and follow the
requirements shown to the right.
If you wish to place a TV above the mantel, it must
meet the following requirements:
Minimum 1” air gap behind TV to wall.
The mantel must extend 2” in front of the
TV and 1” to both sides.
Max. 12" (305mm)
Min.33-1/4"
(844mm)








564 25K
Fireplace
(CF or Std)

Combustible
Mantel

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 16 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 35K - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
564 35K CleanFace 564 35K Standard
a 47-3/8” (1203mm) 47-3/8” (1203mm)
b 33-1/8” (842mm) 30-1/4” (769mm)
Optional Recessed Pocket
Combustible Facin
g
Allowed
564 35k
Fireplace
(CF or Std)
Non-Combustible
Facing Only
Ceilin
g
Max. 4-1/4" (108mm)
Television
Min. 1/4"
(7mm)
a
b
Max. 120"
(3048mm)
Min. 76-7/8"
(1953mm)
Min. 1-1/2" (39mm)
Min. 1-1/4" (32mm)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 17 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 35K - Installation Requirements
1-1/4" (32mm)
1-3/4" (45mm)
3/4" (20mm)
3/8" (10mm)
Min. 3-1/2"
(89mm)
Max. 1-1/2" (39mm)
Min. 1-1/2" (39mm)
Manifold
3-3/4"
(96mm)
Max. 120"
(3048mm)
Min. 76-7/8"
(1953mm)
5" (127mm) Alum. Flex Duct
(included)
Ceiling
Upper Manifold Framing
Lower Manifold Framing
Max. 4-1/4"
(108mm)
Manifold Support Bracket
Fireplace Header
Min. 1" Clearance from
Flex Duct to Combustibles
Min. 3-1/2"
(89mm)
Max. 3"
(77mm)
Min. 1/2" (13mm)
Max. 4-1/4" (108mm)
Min. 1-1/4" (32mm)
Clearance from Top, Sides
and Back to Combustibles
564 35K
Fireplace
(CF or Std)

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 18 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 35K - Framing the Chase
When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown
below.
564 35K Standard 564 35K CleanFace
a 37-3/4” (959mm) 38-3/4” (985mm)
b 17-1/2” (445mm) 19-3/8” (493mm) Flush
18-7/8” (480mm) Extended
c 37-1/4” (947mm) 37-1/4” (947mm)
3-3/4"
UpperManifoldFraming
LowerManifoldFraming
8-1/2"
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
26-1/2" (674mm)
(216mm)
(96mm)
Max. 120"
(3048mm)
Min. 76-7/8"
(1953mm)
a
b
c

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 19 of 37 17602034- 1/28/21 © Travis Industries, Inc.
564 35K - Fireplace Preparation
7. Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the
knockouts. Press on the far side away from the top to pop the edge of the knockout up.
8. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the
knock out plate.

CoolSmart TV
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
(sku# 98900778)
Page 20 of 37 17602034- 1/28/21 © Travis Industries, Inc.
9. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plate.
10. You will need to remove a third cover plate on each side. Remove the (2) ¼” screws holding the cover
plate in place. Reach in and remove the cover plate. You may discard this plate.