Goldmedal 1020-00-100 User manual

Part No. 39099
Shavatron Ice Shaver
Instruction Manual
1020-00-100, 1020-01-100 (Shavatron)
1020-00-101, 1020-01-101 (Top Half Shavatron)
Cincinnati, OH 45241-4807 USA

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SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
This machinery contains sharp blades. Keep hands and body parts clear
at all times.
037_103114
WARNING
NEVER put your fingers into the shaver body (the goose-neck, ice chute, or
hopper). Serious injury may occur.
017_103114
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514

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WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
Note: Improvements are always being made to Gold edal’s equipment. This information may not be the latest
available for your purposes. It is critical that you call Gold edal’s Technical Service Department at 1-800-
543-0862 for any questions about your machine operations, replacement parts, or any service
questions. (Gold edal Products Co. does not assume any liability for injury due to careless handling and/or
reckless operation of this equipment.) General images may be used in manual for reference only.

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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover damage
that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of
this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold edal
Products Co., 10700 edallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Items Included with this Unit
•Drain Hose
•Snow Dipper
•Ice Scoop
Setup
This unit has been tested at the factory.
1. Remove all packaging and tape prior to operation.
2. Place unit on a sturdy, level base which can withstand accidental dripping of water and ice.
3. Connect the drain hose to funnel excess water to floor drain or basin tub. Drained water is not
intended for human consumption.
4. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this
manual).

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Electrical Requirements
The following power supply must be provided:
1020-00-100, 1020-00-101: 120 V~, 970 W, 60 Hz
1020-01-100, 1020-01-101: 230 V~, 820 W, 50 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure
to wire properly will void the warranty and may result in damage to the machine. It is Gold edal
Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of
extension cords is not recommended due to safety concerns, and may cause sacrificed and/or
reduced performance. ake sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1. ake sure all machine switches are in the OFF position before plugging the equipment into the
receptacle.
2. ake sure the wall outlet can accept the grounded plugs (where applicable) on the power supply
cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect
the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install the unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614

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OPERATING INSTRUCTIONS
ake sure the hopper is clear of obstructions, then secure a supply of ice (either blocks, cubes
or rough crushed ice) and fill the hopper. Ice chunks should be no larger than a baseball for
maximum capacity (large ice chunks take more time to shave).
1. ove the toggle power switch into the “ON” position to illuminate the lights.
2. Fill the hopper with ice. Be careful not to overfill.
3. Close the hopper lid. The unit will not operate if the lid is not completely closed.
4. Push the momentary motor switch.
CAUTION
Metal or foreign objects will ruin the shaving blades instantly.
Make sure that both the hopper and ice supply are free of debris
including: Ice picks, scoops, nails, nuts, bolts, etc.
Safety Cut-Off Switch
Your Shavatron is equipped with a safety cut-off switch. With the momentary motor switch
pressed on, the machine will not operate with the hopper lid open. This is to prevent accidental
injury while loading or cleaning the hopper. Be careful not to overfill the hopper to the extent
that the hopper lid stays open. The lid must be closed and you must press the momentary motor
switch in order for the machine to operate.
Never put your fingers or any object into the shaver body while the unit
is running. Since you can be seriously hurt by not following these
instructions, Gold Medal does not assume any liability for injury due to
careless handling or operation of this unit.

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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water. DO NOT clean appliance with a water jet.
Always unplug the equipment before cleaning or servicing.
025_111616
WARNING
This machinery contains sharp blades. Keep hands and body parts clear
at all times.
037_103114
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.
Follow the directions below to clean and sanitize the unit after each day of use.
1. With the machine OFF, unplug the unit before attempting to clean.
2. Empty water from pans and clean using appropriate cleaners for the type of machine;
review all manufacturer’s instructions and warnings on cleaning product prior to use.
DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.
DO NOT use Ammonia cleaners, they will damage plastic panels.

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MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914

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Blade Adjustment
WARNING
This machinery contains sharp blades. Keep hands and body parts clear
at all times.
037_103114
To adjust the shaver blades. ALWAYS turn the machine OFF and unplug unit from the power
supply prior to blade inspection or replacement. Use a flashlight to examine the blades in the
shaver body. If the blades appear to be nicked or bent, then the blades should be replaced.
1. With the machine OFF, unplug the unit from the power supply.
NOTE: The cutter head does not need to be removed to replace shaver blades.
2. Remove the two screws holding the ice control baffle to the bottom of the hopper casting
(located inside the case at the top; see image below).
3. Loosen and remove the screws holding the blades in place, then remove and discard the old
blades.
4. Install the new shaver blades; set the blade height to 1/32” using the height gauge provided
(thickness of a dime). ake sure the blade height is even across the shaver head (see image
below).
5. Tighten the blade mounting screws completely. Check the blade height again to ensure the
blades did not move while tightening the screws.
6. When finished, turn the shaver head by hand to make sure it clears the hopper casting, and
there are no obstructions.
7. Reinstall the ice control baffle.
Shaver Blade View
Inside Hopper
I e Control
Baffle
Use a height gauge to set blade
height evenly a ross head.

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Motor Lubrication
The drive motor bearings are sealed and require no lubrication. Do not oil the motor, it will cause
more harm than good.
Sign Lighting
Remove the sign retaining angle from the top of the dome, by removing the four screws that hold it
into place, and then slide the sign out to access the LED strips.
Changing Belts
Unplug your machine. (On units manufactured before 3-1-95.) Raise the hopper lid until the lug on
the right hand side can be lifted out of its slot in the hinge bracket. Slide the lug on the left hand side
out of the hinge bracket, and remove the hopper lid. Remove the two bolts which hold the hinge
bracket to the machine. The dome can now be removed. (On units manufactured after 3-1-95).
Remove the four dome hold down screws. Loosen the four motor hold down bolts and slide the
motor toward the center of the hopper, loosening the belt. Remove the old belt and install a new
one.
NEVER STRETCH THE BELT WHEN INSTALLING THE PULLEY.
ALWAYS LOOSEN THE HOLD DOWN BOLTS. After the new belt is
installed, move the motor to the left by hand as far as possible, making
sure the belt is tight. Re-tighten the motor hold down bolts. NEVER
USE A PRY BAR OR BOARD TO MOVE THE MOTOR.
Lubrication of Thrust Bearing and Adjustment of End Play
The small thrust bearing should be lubricated approximately once per season. Unplug your machine.
Remove the dome. To do this, remove the two screws which hold the bracket in place, and carefully
lay the bracket face down on the top frame. A large hex adjustment nut is located below the pulley on
the shaver shaft. Loosen the set screw in the side of the hex nut. Loosen the adjustment nut as much
as possible, so it is up against the pulley. NOTE: This nut is of the airplane locking type, therefore, it
will turn hard on its threads at all times. By grasping the pulley, hold the shaft upward as much as
you can, and press some grease into the thrust bearing located below the adjustment nut. Use any
variety of sticky type grease, such as water pump grease or Alpha olykote Corp., No. 505
“Whitekote” lubricant (recommended by the bearing manufacturer). After the grease has been
applied, screw the adjusting nut downwards until all play up and down is removed. Do not tighten
any further. Now tighten the set screw and reassemble your machine.
Removal and Replacement of Glass
To remove glass from the frame, grip the retaining vinyl with needle nose pliers at a corner and
pull. Repeat for each corner of glass. With the vinyl removed, carefully remove the glass. To install
new glass, place the glass in the frame, making sure the glass does not enter the channel intended
for the vinyl. Starting at a corner, install the vinyl into the channel (make sure it locks into place). A
knife handle with a rounded point is useful in pushing the vinyl into position. Obtain Tempered
glass from a local hardware store, in the following sizes:
Front Glass (1 required) — 20" x 24" x
1
/
8
"
Side Glass (2 required) — 16" x 20" x
1
/
8
"

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ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list. (General images may be used in manual for reference only.)
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located on
the machine nameplate/data plate) with your order.
5. Address all parts orders to:
Parts Department
Gold edal Products Co.
10700 edallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: [phone]
[phone]
Fax: [phone]
[phone]
E-mail: [e-mail]
Web Page: gmpopcorn.com

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Item Part No. Description
1 39112 Dome Assembly
239933 Sign
339052 Decal, Front
3a 39053 Decal, Side
439043 Drain Pan Assembly
539019 Ice Drain Board
641282 Rubber Feet (x4)
739040 Strain Relief
22038 (Domestic) Lead-In Cord, 15 Amp Plug
42369 (Export) Power Supply Cord
8
Parts Breakdown
1, 2
For parts breakdown,
see Dome and Lighted
Sign Assembly
4
5
7, 8
3
6
General images shown for parts referen e only.
3a
39019
22038
42369

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Dome and Lighted Sign Assembly
Item Part Description Part Number
1
Lid And Hinge Assembly
39111
2
Black Edge Trim
39114
3
Door Knob
41013
4
1/2 X 1/2"Magnet
12078
5
3/4” High Rubber F
oot
47155
6
Dome Support Angle
41316
7
Dome Weld Assembly
39112
8
Sign Frame Weldment
17249
9
Shavatron Sign
39933
10
Snap .500 In Bushing
47236
11
Led Strip Cool White
55379
12
24vdc 20w Power Supply
55394
13
Molded Plug
47726
14
Molded Receptacle
(Not Shown)
47727
4
Lighted Dome
Assembly - Front View
Lighted Dome Assembly - Rear View
2001ST
10
11
5
6
7
8
9
13 12
3 1 2
General images shown for parts referen e only.
14
Molded Re epta le
(not shown)
39114
39933
47236
55394
47726
47727

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Item Part No. Description
47201 (Domestic) Switch, Toggle SPST
74087 (Export) DPST Toggle Switch
238971 Momentary Switch
339053 Decal, Side (x2)
412045 Door Catch (x2)
541011 Door Catch
639002 Door Assembly
739134 Baffle
839120 Ice Shield
1
2
1
3
4
5
6
7
8
9
5
General images shown for parts referen e only.
47201
74087
39134

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Item Part No. Description
39022 (Domestic) Motor, 115/230 60 Hz *
39022EX (Export) 1/3 HP 50/60 Hz Motor*
239023 Drive Motor Pulley
39025 Drive Belt (Manufactured Before 3-95)
39122 Drive Belt (Manufactured Between 3-95 and 8-08)
67865 Drive Belt (Manufactured After 8-08)
439024 Cutter Head Pulley
589320 NUT,HEX JAM 5/8-18 (2 REQUIRED)
639028 Thrust Bearing
739029 Thrust Bearing Shims
812091 Ball Bearing
939032 Bushing
10 74126 Woodruff Key
1
3
1
2
3
4, 5, 6, 7, 8, 9, 10
General images shown for parts referen e only.
39022
39023
39025
39024
89320
39028
39029
12091
39032

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Item Part No. Description
139118 Hopper and Bushing Assy.
55289 Switch, Lever 15A 1/2 HP (Manufactured After 6-07)
75036 Switch, Lever 15A 1/2 HP (Manufactured Before 6-07)
355288 Standoff, .75 IN. 4-40 (x2) (Manufactured After 6-07)
412186 4-40 x 3/4" PH Pan 18-8 M/S (x2) (Manufactured After 6-07
2
Item Part No. Description
439038 Shaver Head Assy.
539037 4-Hole Shaver Blade (x3)
647131 8-32 x 3/8 Rd Slot M/S (x12)
712019 Flat Washer (x12)
839018 6 oz Cup Dispenser w/Bracket
9 1088 Plastic Sno Dipper
10 39068 Ice Scoop
1
2, 3,
4
5, 6, 7
8
9
10
General images shown for parts referen e only.
55288
12186
39038
47131
12019
39018

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Electrical Schematic – 1020-00-100 & 1020-00-101

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Electrical Schematic – 1020-01-100 & 1020-01-101

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© 2017 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241
-
4807 USA
gmpopcorn.com
Phone: [phone] Fax: [phone]
[phone] [phone]