Gude GTK 800 Wiring diagram

GTK 800
#55146
© Güde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen - Deutschland
English GB
Translation of original operating instructions
TABLE CIRCULAR SAW

Introduction
To enjoy your new appliance as long as possible, please read carefully the Operating Instructions and the attached safety instructions
before using it. Further, we recommend keeping the Operating Instructions to recall the product features in the future.
Within the continuous product development, we reserve the right to make technical changes to improve it.
Translation of original operating instructions.
Unit
Mobile, rigid circular saw bench.
Standard accessories: Saw disc providing for steeples setting of rotation by means of clamping lever. Lengthwise stop, saw disc of
sintered metal, sliding guide rod, bias cutting template.
Area of use: Ideal for sites and works in interiors.
Scope of Delivery
Fig. 1
Fig. 2
1. Saw disc protection
2. Saw disc
3. Rotation set-up lock lever
4. Exhaust neck
5. Scale
6. Parallel stop holding lever
7. Mitre stop
8. Parallel stop
9. On/Off switch
10. Rotation setting scale
11. Saw disc protection cover
Accessories
7. Mitre stop
12. Flange wrench
13. Spanner
14. Sliding guide bar
Guarantee
The guarantee exclusively applies to material or manufacturing defects. The original proof of purchase with the purchase date must be
submitted when lodging a claim in the guarantee period. The guarantee does not include any unauthorised use, e.g. appliance
overloading, violent use, damage by a third party or foreign item. The failure to follow the Operating Instructions and assembly
instructions and common wear and tear are not covered by the guarantee either.
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General Safety Instructions
Prior to the initial use of the unit, the operating instructions should be read completely. If in doubt with regard to connection and
operation of the unit, consult the manufacturer (servicing department).
FOLLOW THE INSTRUCTIONS BELOW CAREFULLY IN ORDER TO SECURE A HIGH DEGREE OF SAFETY:
Caution: Always operate with an RCD (faulty current protection switch)!
CAUTION!
•Keep your workplace clean and tidy. Disorder at the worksite and bench increases the risk of accidents and injuries.
•Mind the conditions you work in. Never use electric tools in rainy weather. Never use the electric tools in moist and wet
surroundings. Provide for good lighting. Do not use the electric tools in the proximity of flammable liquids and gases. Do not
expose the electrical tools to rain or high air humidity.
•Do not let other persons access the unit. Visitors and watchers, children and sick or inform persons should be kept at a safe
distance from your workplace.
•Provide for safe storage of the tools. The tools out of use should be stored at a dry elevated place and lock them not to be
accessed by the others.
•Use the correct tool for corresponding job. For example, do not use small tools and accessories for the jobs that should be
done by the big ones. Do not use the tools for purposes and works, which they have not been designed for. Keep your tools
clean and sharp.
•Wear suitable clothing. Do not wear loose clothing or jewellery, they could be caught with moving parts. When working
outdoors, rubber gloves and antiskid boots are recommended. If your hair is long, protective hairnet should be worn.
•Use personal protection equipment. Wear protective goggles and ear protectors. Wear a dustproof respirator. Always wear
tight-fitting gloves when handling sharp edges and saw discs.
•Use a dust exhauster. If dust exhaust and collection of dust devices are available, the must be fitted on and used correctly.
Make sure the dust and sawdust are taken away from you and the others standing near the unit.
•Look out for power cable. Do not pull the cable. Do not use it to unplug. Keep the cable away from the sources of heat, oil and
sharp edges.
•Effect the safety of the piece to be worked. Use suitable clamps etc. It is always better and safer than to hold it with hand. In
addition, you have both your hands free to work. .
•Mind your balance and safe posture. Never lean over too far to the side when you are trying to reach something.
•Remove any wrenches and spanners. All the wrenches and spanners used for replacing a tool, should be removed before
switching off.
•Avoid any unintentional switching on. Before plugging the unit, remember to switch it off by the unit switch.
•When working outdoors, use special extension cables only. You need special extension cables for the use outdoors, they
are fit to the purpose and marked appropriately.
•Be attentive at any time. Mind what you are doing. Use common sense at work. Do not use electrical tools when you feel
tired.
•Look out for damaged parts. Check the unit through before use. Are any parts damaged? If the damage is slight only,
consider if the operation of the unit will still be safe and perfect. Mind the correct adjustment and setting of moving parts. Do
some elements fail to fit correctly in the others? Are some of them damaged? Is everything installed properly? Are any other
conditions of the unit perfect functioning met? Any damaged protective devices etc. have to be repaired or replaced by
authorised serviceman, unless otherwise stated in the operating manual. Have the defective switches replaced in an authorised
workshop. Do not use the tool, if the switch cannot be put on and off as appropriate. Replace the bench inset, if worn. In an
unlikely case that defects are found on the unit (protective devices and saw disc included), kindly consult a local servicing centre.
•Get protected from electric shock. Avoid any contact of the body with grounded parts, such as pipes,
heating radiators, stoves, and refrigerators.
•Use approved parts only. Use identical spare parts only for maintenance and repairs. Consult an authorised servicing centre.
•Warning! Use of accessories and additions other than expressly recommended in this manual may result in a risk for persons
and property.
•Caution: Use a sliding guide bar at any work.
•Take care of your machine. Keep the cutting tools sharp and clean – you will work better and safer. Follow the tool change and
lubrication instructions. At regular intervals, check the machine electric cable and have it replaced by an authorised professional
if damaged. At regular intervals, check the extension cables and replace them if damaged. Keep the handles dry, clean, with no
oil and grease.
•Unplug the machine. If the electric tool is not being used, before any servicing and when changing any tool, e.g. circular-saw
blade, drill, cutter.
•Have your electric tools repaired by an electrician. This electric tool corresponds to applicable safety provisions. Any repairs
may only be repaired by an electrician who may only use original spare parts; otherwise, the user may get injured.
Behaviour in case of emergency
Provide necessary first aid treatment corresponding to the injury nature and seek qualified medical help as soon as possible.
Protect the injured person from other injuries and calm him/her down.
First aid kit must always be available in the place of your work in case of accident in accordance with DIN 13164. Material
taken out of the first aid kit needs to be supplemented right away. If help is needed, please provide the following details:
1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type
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Signs on Unit
Meaning of Symbols
Symbols shown below are used throughout this manual and/or on the unit:
Product Safety
Product compliance
with respective EU
standards
Bans:
General ban (in
combination with
another pictograph)
Do not touch
rotating parts
Must not be
accessed by
children
Do not use when
raining
Warning:
Warning/caution Beware of
hazardous electrical
voltage Risk of draw-in Warning against
thrown-off items Warning against hand injury Bystanders must keep safe distance
Unplug the machine
before any
adjustment and
servicing.
Commands
Read operating
manual before use Use earphones and protective glasses Use safety gloves
Environment Protection
Wastes to be
disposed of in a
professional manner
not to harm the
environment.
Cardboard
packaging to be
collected for
recycling.
Faulty and/or
disposed of
electrical/electronic
appliances to be
collected by
authorised salvage
places.
Packaging:
Protect from
moisture Keep Up Fragile
Technical Data:
Connection Motor capacity Speed Circular-saw blade
ØCircular-saw blade
drilling Ø Cutting depth 90°
Cutting depth 45° Weight Acoustic output
level
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Assigned Use
Bench circular saw is fit to wood and soft plastics lengthwise and cross wise. Round materials (tubes, rounds etc.) are not allowed to
be cut with the saw. Metal cutting is not permitted. .
The machine cannot be used for works other than for which the machine has been designed and that are specified in the Operating
Instructions. Any other use will be considered a use in conflict with the designation. The manufacturer will not be liable for any
consequential damage and injuries. Please be sure to know that the machine has not been designed for industrial purposes.
Residual Hazards and Protective Action
Mechanical Residual Hazards
Hazard Description Protective Action Residual Hazards
Cutting, incision Risk of injury caused by rotating
parts
A contact with rotating band
may cause severe injuries.
Never touch the saw band while
it is moving
Worn or damaged aids should be
replaced immediately.
Catching, winding Loose-fitting clothes, jewels or
long hair may be caught by
moving parts.
Wear tight-fitting garments and
no jewels. Protect your hair with
a hairnet.
Electrical Residual Hazards
Hazard Description Protective action Residual hazards
Direct electrical contact
Indirect electrical contact Defective cable or plug may
cause an electrical shock
Wounds cause by conductive
parts on open electrical or
defective structural parts.
Have the defective cable/plug
exchanged by a professional.
Use the unit only if connected
via a faulty current switch (FI).
Always unplug before any
maintenance.
Operate only with FI switch
installed.
Noise Hazard
Hazard Description Protective action Residual hazards
Hearing impairment Any long work with the tool may
impair hearing. Always wear ear protectors
Materials and Other Substances Hazards
Hazard Description Protective Action Residual Hazards
Contact, aspiration Lungs may be affected by great
amount of dust being formed.
Health-hazardous sawdust
emissions form operations
without extracting the dust.
Always wear breathing mask
when working with the unit.
Install and use an exhaust
equipment.
Human Factors Neglect
Hazard Description Protective Action Residual Hazards
Negligent use of personal
protection equipment Operating the unit without adequate PPE may cause
severe external/internal injuries
Always wear prescribed
protective clothing and work
considerately.
Inadequate local lighting Insufficient light is a heavy
safety risk. Provide for sufficient lighting
Other Hazards
Hazard Description Protective Action Residual Hazards
Thrown away articles and
splashes The band or mechanical particles may wound your eyes
in the course of cutting job.
Always wear protection
goggles.
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Disposal
The disposal instructions are based on icons placed on the appliance or its package. The description of the meanings can be found in
the “Marking“ section.
Transport package disposal
The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their
environmental friendliness and disposal method and can therefore be recycled. Returning the package to material circulation saves
raw materials and reduces waste disposal costs. Parts of packages (e.g. foils, styropor®) can be dangerous to children. Risk of
suffocation! Keep parts of packages away from children and dispose them as soon as possible.
Operator Requirements
The operator shall read the instruction manual carefully before using the unit.
Qualification
No special qualification is required for use of the unit except for detailed direction by a professional.
Minimum Age
Only persons above 16 years of age are allowed to work with the unit. .
Exempted from the provision is the use of the juvenile trainees if they work in the course of their professional training with an aim to
obtain the skill under a trainer supervision.
Training
Use of the unit requires adequate lesson by a professional or the use of the manual only. Special training is not required.
Technical specifications
Model GTK 800
Engine connection 230 V~50 Hz
Engine power (P1) 800 W
Engine speed 2,950 per min-1
Max. cutting height 90° = 45 mm
45° = 27 mm
Table size 500 x 335 mm
Splitting wedge thickness 2.2 mm
Circular-saw blade
dimensions Ø 205 mm Drilling 20 mm
20 teeth
Noise LWA 110 dB
LPA 97 dB
Gross weight App. 12.5 kg
Net weight App. 11 kg
Art. No. 55146
The measured values have been found according to EN 61029-2-1 and EN 61029-1.
Transportation and Storage
•The unit should be cleaned thoroughly for longer storage.
•Protect the saw with a plastic sheet, cardboard etc. from weather effects.
•At all times, transport the machine by a transport mean.
•The circular-saw blade of the machine must be covered in a safe way by e.g. protective cover of the circular-saw blade before
any long storing and transporting.
Before putting the machine into operation
Take the machine out of the transport package and check it whether the parts that should be included in the supply are present.
Please contact your dealer if any parts are missing or are damaged.
Fix the machine to a flat, horizontal surface using appropriate screws and check if the machine is fitted firmly. Make sure the machine
is fixed in a safe way and to an appropriate surface.
•Make sure all the screwing is tightened properly.
•Check whether the ventilation slots to the machine are not blocked.
17

Initial Operation Safety Instructions
•Unplug the unit before any adjustment and maintenance.
•Caution! Rotating saw disc may hurt hands and fingers!
•Never work without protection on the saw disc.
•Before initial use, check the electrical data on the plate to see if they correspond to the mains electrical data.
•If an extension cable is used, mind that the wire for the stated supply is sufficient. Minimum diameter. 1.0 mm2.
•Keep the bench and the workplace clean, remove the sawdust and things you do not use any more.
•Watch out for places around the saw, where there is a risk of stumbling e.g. supply cable.
•The person working with the unit should not be distracted if possible.
•Watch out for the motor and saw disc rotation direction. .
•When the motor is switched off, never brake the disc with lateral pressure.
•Use only perfect saw discs. I.e. sharpened, without any cracks, fissures, deformations etc. Faulty discs have to be replaced
immediately.
•Be particular about the arrow on the disc pointing on the same direction as that on the unit. .
•The unit protection devices may never be removed or removed from operation in any way.
•Damaged or faulty protection devices must be replaced immediately.
•Id you are disturbed by anybody when working with the saw, always finish the work you are doing before taking a look
elsewhere.
•Your work should always be placed on the bench. Never use the unit when the piece to be cut is outside the bench.
•Be particular about your hands safely laid in a way that if slipping down, they will never come in contact with the saw.
•If working with a long piece, use additional supports or an underlay for the saw not to get stuck. .
•The part of work to be cut off must be free from nails and other foreign object. Always stand aside to the saw disc.
•Do not overload the unit, it will run slower and will overheat.
•Never cut several pieces at a time.
•Always use the sliding guide rod.
•Do not attempt remove free chips, pieces of wood or a jammed work from the saw without switching it off and unplugging.
•It is necessary to switch the unit off and unplug first, if work is to be taken out of defects eliminated.
•Adjustment, measurement, cleaning etc. may be done with the motor switched off and the unit unplugged.
•Never leave your workplace unattended without the motor switched off and the unit unplugged.
•When the maintenance and repairs of the safety and protection devices is completed, they have to be replaced as appropriate.
•It is unconditional to know all the safety regulations in effect in the place of use and all the other safety regulations of general
recognition.
•When the unit is used in closed rooms, the use is allowed in combination with a suitable exhaust system only.
•This bench circular saw has to be connected to the mains of 230 V and 10 A as a minimum.
•Use the supply cable of the unit for the assigned purpose only.
•Keep a safe posture and good balance when working.
•Before using the unit, it is essential to check on safety devices. Make sure that the parts apparently slightly damaged operate
correctly.
•Check on every moving part and it perfect operation. Especially, be particular about any damage and. sticking parts. All the parts
have to be fitted as appropriate and to meet the conditions of their perfect operation.
•Unless otherwise stated herein, the damaged parts and safety devices have to be replaced or repaired at an authorised servicing
centre.
•Have the damaged switches replaced at an authorised servicing centre.
•The unit meets all the safety regulations. Repairs may be done by a qualified electrician at an authorised servicing centre and
only genuine spare parts must be used only. A risk of accidents arises of this is not observed.
•Grooves, undercuts etc. should not be done with the unit, unless with a suitable protection above the bench (closed around).
•The saw should not be used for impact works (spliced slots etc.)
Operation
Prior to any adjustment of the saw, unplug it.
Parallel stop
Fig. 3
•Parallel stop (Fig. 1/pos. 8) must be
used for cutting the wood lengthwise.
•The stop may be used on either side of
the bench.
•Turn the clamping lever (Fig. 1/pos. 6)
and shift the parallel stop to the
required position (Fig. 1/pos. 8).
•Retighten the clamping lever (Fig.
1/pos. 6).
Caution: Do not move the stop too
far in the direction of the saw disc! The
distance between the stop and the disc must
be 20 mm at least.
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Mitre Stop
Fig. 4
•Put the mitre stop (Fig. 1/pos. 7) in the
respective clamp on the bench.
Caution: Do not move the stop too
far in the direction of the saw disc! The
distance between the stop and the disc must
be 20 mm at least.
Cutting Angle Setting
Fig. 5
•It is possible to read the disc set-up 0° -
45° from the scale (Fig. 1/pos. 10).
Loosening both the lock lever (Fig.
1/pos. 3), the disc inclination may be
changed.
Unit On and Off Switching
Fig. 6
•Press the green knob “(Fig. 1/pos. 9) to
switch the unit on.
•To switch it off, press the red knob “0“.
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Lengthwise Cutting
Fig. 7
•Set the parallel stop (Fig. 1/pos. 8) at the
required width in relation to the saw disc.
.
•Lay the work on the bearing surface are,
the flatter/wider side should lay flat on
the saw bench.
•Guide the wider work with hand, the
smaller one with use of a sliding guide
rod (Fig. 2/pos. 14).
Caution: Keep a large safety distance
from the saw disc.
Cross Cutting
Fig. 8
•Now, the cross stop (Fig. 1/pos. 7) is to
be put on the parallel stop (Fig. 1/pos.
8).
•In addition, if you want to set the disc
inclined in addition, proceed according
to Fig. 5.
Caution: Hold the worked piece
tightly, never cut a piece held loosely.
Saw Dust Exhaust
Fig. 9
•If the unit is used in closed rooms, it has
to be connected to a suitable dust
exhaust.
Operator Safety Instructions
•Before switching the unit on, all the safety and protection devices have to be fitted at correct places. .
•Never cut pieces of wood so small that they cannot be held safely.
•The saw disc has to turn freely.
•If working wood treated or processed in any way before, special attention should be paid to nails, screws etc. Before getting
down to work, remove any foreign objects.
•Before switching the main switch on, make sure the saw disc is fitted correctly and all the unit moving parts are free.
•Warning! If in doubt at the assembly of this circular bench saw, consult an expert at an authorised servicing centre.
•Do not use the unit before you have read the operating manual carefully.
•Observe all the safety instructions indicated in the manual.
•Be responsible to the others.
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Fig. 11 Fig. 12Fig. 10
Step-by step instructions
1. Set up the stops according to the cut required.
2. Switch on the unit.
3. Move the piece to be worked slowly and evenly in the disc, using an auxiliary guiding rod, so that a full cut is possible. .
4. Switch the saw off and wait for the disc to come to standstill.
5. Now, take the piece out.
Troubles- Causes- Troubleshooting
CAUTION: Check always the overheating protection first!
Trouble Cause Troubleshooting
Motor will not run 1. No power supply to the unit.
2. Thermal sensor has interrupted power
supply.
1. Check the supply and power line, invite an expert
electrician to consult.
2. Wait for 5-10 min and switch on again.
Motor will shut off in the
course of work.
1. Thermal sensor defective
2. Motor circuit breaker
3. Switches off for overloading.
1. Have the replacement done by an expert
electrician only.
2. Wait for the motor to cool down and restart in 5-10
min.
Reasons of overloading
1. Supply line is too long or its cross section is
too small.
2. The saw disc is not sharp as needed.
3. The chamfer of the saw disc teeth is not
correct.
1. The extension cable has to be dimensioned
appropriately, 1.5 mm2.
2. Sharpen the saw disc.
3. Have chamfered by an expert.
Scorch traces on the
piece being worked 1. Blunt saw disc. 1. Sharpen or replace the saw disc.
Inspections and Maintenance
Unplug the unit before any works on it.
•Use a damp cloth to clean plastic parts. Do not use detergents, solvents and pointed things either.
•Clean any dirt from the bench surface with a suitable curing compound spray.
•If the engine braking time is more than 10 s, the fast wearable parts of the engine brake may be replaced by the manufacturer or
an appropriate workshop only.
•Remove the dust stuck in the vent and on movable parts with a soft brush after every use.
•Oil all the movable metal parts regularly.
Saw Disc Replacement
Caution! Switch the unit off and unplug before any maintenance, adjustment or replacement of the saw disc.
•Remove the saw disc protection cover (Fig. 1/pos. 11).
•Loosen two screws with cross-grooves ob the protection cover side (Fig. 10).
•Now, the saw disc is uncovered (Fig. 11).
•To hold the spindle, use the flange wrench.
•To loosen the circular-saw blade screw, use the spanner.
•Turn anticlockwise (clockwise thread) (Fig. 12)
•Remove the disc from the hub and take it upwards.
•Before you put s new or sharpened disc, clean the hub carefully.
•Putting in and fixing a new saw disc proceeds in a reversed order. .
•Caution! Be particular about the correct direction of rotation. Cutting edge if teeth should direct in the rotation direction, i.e. forward.
Mind the arrows on the saw disc and the protection cover.
•Before using the saw again, check the correct function of all safety and protection devices.
•Important! If you re-fit the disc, turn it with hand and check if it goes freely.
•Then plug the unit again and before using it, let it run idle.
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Inspections and Maintenance Safety Instructions
Only a unit maintained and cared for on a regular basis may be a serviceable aid. Insufficient maintenance and care may result in
emergencies and unforeseen accidents.
Inspections and Maintenance Schedule
Time interval Description Other details
as required
After every use •Dust vents and moving parts off
After every use •Dust off the whole saw.
Regularly •Oil moving metal parts. Multipurpose
oil
Regularly •Check the tightness of all screws. With time, they may go loose in result of vibration.
Service
Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions?
You will be helped quickly and without needless bureaucracy at our webpage www.guede.com in the Services part. Please help us
be able to assist you. To be able to identify your appliance when claimed, we need to know its serial No., order No. and year of
production. All these details can be found on the type label. Enter the details below for future reference.
Serial No.
Order No.
Year of production:
Tel.: [phone] / 700-360
Fax: [phone]
E-Mail: [email protected]m
EU DECLARATION OF CONFORMITY
We,
Güde GmbH & Co. KG
Birkichstrasse 6
D-74549 Wolpertshausen
Deutschland,
herewith declare that the following appliance complies with the appropriate basic safety and health requirements of the EU Directives
based on its design and type, as brought into circulation by us.
In case of alternation of the machine, not agreed upon by us, this declaration will lose its validity.
Machine description:
TABLE CIRCULAR SAW GTK 800
Article No.:
#55146
Applicable EU Directives:
2006/42/EG
2004/108/EG
Applicable harmonised standards:
EN 61029-1:2009
EN 61029-2-1:2010
EN 55014-1:2006
EN 55014-2/A2:2008
EN 61000-3-2:2006
EN 61000-3-3:2008
Date/authorised signature: 23 May, 2011
Title of signatory: Managing Director
Mr Arnold
Technical documentation: J. Bürkle FBL; QS
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