Henny Penny FlexFusion ELECTRIC SPACESAVER FSE-610 User manual

REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
INSTALLATION
MANUAL
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
FlexFusion®ELECTRIC SPACE$AVER PLUS COMBI
MODEL
FSE-610
Read instructions before operating the appliance

2
Table of Contents
1
Introduction
4
1.1
About this manual
4
1.1.1
Explanation of signs
4
1.2
Use of the unit
6
1.3
Warranty
6
2
Safety information
7
3
Description of the unit
9
3.1
Overview of the unit
9
3.2
Planning drawing
10
3.2.1
Countertop unit
10
3.2.2
Installation unit
11
3.3
Equipment and connection data
11
4
Transporting the unit
15
4.1
Transport information
15
4.2
Transporting to the installation site
15
4.3
Unpacking the unit
16
5
Setting up the unit
17
5.1
Place the unit on a work surface or base
17
5.2
Minimum clearances
18
6
Connecting the unit
19
6.1
Opening and closing the housing
19
6.1.1
Removing and attaching the connection cover
20
6.1.2
Removing and attaching the rear panel
21
6.1.3
Removing and attaching the hygiene plate
22

3
6.2
Making the electrical connection
23
6.2.1
Connecting to the electric mains
23
6.2.2
Connecting the electric power cable to the unit
24
6.2.3
Connecting to the potential equalisation circuit
25
6.3
Connecting the power optimizing system
25
6.4
Making the water connection
26
6.4.1
Connecting hard and soft water
27
6.4.2
Connect only to soft water
28
6.5
Making the wastewater connection
29
6.5.1
Connecting the wastewater line to a permanent connection
29
6.5.2
Connecting the wastewater line to the discharge funnel
30
6.6
Exhaust air connection
31
6.7
Making the basic settings
32
7
Installing the unit
35
8
Putting the unit into service
38
8.1
Filling out the commissioning report
38

1
Introduction
About this manual
4
Introduction
About this manual
The instruction manual is part of the unit and contains information on safe
installation of the unit.
Observe and adhere to the following instructions:
▪Read the instruction manual in its entirety prior to installation.
▪Make the instruction manual available to the installer at the operating site
at all times.
▪Preserve the installation manual throughout the service life of the unit.
▪Insert any supplements from the manufacturer.
▪Pass on the installation manual to any subsequent operator of the unit.
The target group for the installation manual is trained technical personnel
that is familiar with installing and operating the unit.
All figures in this manual are intended as examples. Discrepancies between
these and the actual unit can arise.
Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can cause minor or moderate injuries.
1
1.1
Target group
Figures
1.1.1

Introduction
1
About this manual
5
SAFETY INSTRUCTIONS
Material damage
Failure to comply can cause material damage.
NOTICE
Information
Notes for better understanding and operation of the unit.
Symbol / sign
Meaning
▪
Listing of information.
Action steps, which can be
performed in any sequence.
1.
2.
Action steps, which must be
performed in the specified sequence.
Result of an action performed.

1
Introduction
Use of the unit
6
Use of the unit
This unit is intended to be used solely for commercial purposes, particularly
in commercial kitchens.
This unit is certified in the following:
Warranty
The warranty is void and safety is no longer assured in the event of:
▪Modifications or technical changes to the unit,
▪Improper use,
▪Incorrect startup, operation or maintenance of the unit,
▪Problems resulting from failure to observe these instructions.
1.2
1.3

Safety information
2
7
Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation cannot
be ruled out and are mentioned specifically in the safety instructions and
warnings.
The installer must be familiar with regional regulations and observe them.
Observe applicable international, European and national laws, regulations,
standards and directives for the unit when transporting, setting up and
connecting it.
Risk of property damage and personal injury from improper
installation
▪Install the unit only as specified in these installation instructions.
▪Do not add anything to the unit or modify the unit.
▪Use only original spare parts.
Risk of personal injury and property damage from improper
transportation and improper storage.
▪Store the unit in a dry, frost-free environment.
▪Observe the safety regulations for the lifting gear used.
▪Attach the unit to the lifting gear securely during transport and setup, and
prevent it from dropping.
▪Transport the unit in an upright position, do not tilt or stack.
▪Pay attention to protruding parts when transporting the unit without
packaging.
Risk of fire from combustible surfaces
▪Observe general fire prevention regulations.
Risk of property damage and personal injury from lack of
organizational measures
▪Identify hazard areas when transporting, setting up and connecting the
unit.
▪Prior to starting the installation work, notify any operators present about
the procedure.
2
Ensuring conformity with
standards
Improper installation
Transportation and storage
Fire prevention
Organisational measures

2
Safety information
8
▪Prior to starting the installation work, discuss how to behave in an
emergency.
▪Use equipment and protective gear suitable for the activity.
▪Brace housing components to prevent them from falling over and
dropping.
Risk of property damage and personal injury from improper
setup
▪Where safety shoes and protective gloves.
Risk of fire from improper connection
▪Observe applicable regional regulations of the electrical utility.
▪Ensure that only licensed electricians connect the unit.
▪Ensure that the electrical system is earthed by a protective earthing
conductor.
▪Note the information on the nameplate.
Risk of electric shock from live components.
▪Prior to working on the electrical system, switch off the unit, disconnect
the electrical system from the mains and prevent power from being
switched on again. Check to ensure absence of voltage.
▪Use only insulated tools.
Risk of property damage and personal injury from improper
commissioning
▪Read the operating instructions prior to commissioning. Observe the
safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
▪Put the unit into service only after a successful function test following
assembly.
▪Put the unit into service only after it has reached room temperature.
▪Observe the units during operation.
Setup
Electrical connection
Commissioning

Description of the unit
3
Overview of the unit
9
Description of the unit
Overview of the unit
SpaceSaver with base frame
a
Operating control
h
Core temperature sensor
(covered)
b
Support rack
i
USB port (covered)
c
Insulated window
j
Frame foot (adjustable)
d
Cooking zone door
k
Base frame (optional)
e
Door handle
l
Housing
f
Discharge chute, door
m
Steam outlet connection fitting
g
Discharge chute, unit
n
Air intake connection fitting
3
3.1

3
Description of the unit
Planning drawing
10
Planning drawing
Countertop unit
Planning drawing of countertop unit
Model
a
mm
a
in
b
mm
b
in
c
mm
c
in
d
mm
d
in
e
mm
e
in
f
mm
f
in
6.10
500
19.7
550
21.7
50
2
50
2
783
30.9
791
31.1
6.23
500
19.7
550
21.7
50
2
50
2
630
24.9
791
31.1
3.2
3.2.1

Description of the unit
3
Equipment and connection data
11
Installation unit
Planning drawing of installation unit
Model
a
mm
a
in
b
mm
b
in
c
mm
c
in
d
mm
d
in
6.10
555
21.9
755
29.7
805
31.7
806
31.7
6.23
555
21.9
602
23.7
805
31.7
653
25.7
Equipment and connection data
Model
6.10
6.23
Dimensions
Unit
Length x width x height (cm)
78 x 55 x 79 (30.7 x 21.7 x 31.1 in)
63 x 55 x 79 (24.8 x 21.7 x 31.1 in)
Unit with packaging
Length x width x height (cm)
92 x 62 x 98 (36.2 x 24.4 x 38.6 in)
74 x 62 x 98 (29.1 x 24.4 x 38.6 in)
Weight
Unit (kg)
86 (189 lbs)
66 (145.5 lbs)
Unit with packaging (kg)
94 (207.2 lbs)
74 (163.1 lbs)
3.2.2
3.3

3
Description of the unit
Equipment and connection data
12
Model
6.10
6.23
Emissions
Heat dissipation in case of connected load at 400 V
Latent heat rejection (W)
1404
936
Sensible heat rejection (W)
936
924
Noise level (db (A))
< 65
Ambient climate
5–40 °C, 95 % relative humidity, non-condensing
Electrical connection
Protection class
IPX5
Electricity network type
3PE AC 50/60Hz, 3NPE AC 50/60Hz
Voltage (V)
200
Connected load (kW)
7
4.9
Fusing (A)
25
16
Voltage (V)
208
Connected load (kW)
7.4
5.1
Fusing (A)
25
16
Voltage (V)
220
Connected load (kW)
8.4
5.8
Recommended fusing (A)
25
20
Voltage (V)
230
Connected load (kW)
9.1
6.4
Fusing (A)
25
20
Voltage (V)
240
Connected load (kW)
9.8
6.8

Description of the unit
3
Equipment and connection data
13
Model
6.10
6.23
Fusing (A)
25
20
Voltage (V)
380
Connected load (kW)
7.4
4.9
Fusing (A)
16
16
Voltage (V)
400
Connected load (kW)
7.8
5.2
Fusing (A)
16
16
Voltage (V)
415
Connected load (kW)
8.1
5.4
Fusing (A)
16
16
Voltage (V)
440
Connected load (kW)
7.9
5.2
Fusing (A)
16
16
Electricity network type
2PE AC 50/60Hz
Voltage (V)
208
Connected load (kW)
5.3
5.3
Fusing (A)
35
35
Voltage (V)
240
Connected load (kW)
6.9
6.9
Voltage (V)
208
35
Soft water connection
Carbonate hardness CaCO3
(mmol/l)
<0.9

3
Description of the unit
Equipment and connection data
14
Model
6.10
6.23
Chloride Cl (mg/l)
<50
Iron Fe (mg/l)
<0.1
Connection pressure (hPa),
(bar)
200 - 600, 2 - 6
Connection (")
R ¾", male thread
Hard water connection
Carbonate hardness CaCO3
(mmol/l)
<4
Connection pressure (hPa),
(bar)
200 - 600, 2 - 6
Connection (")
R ¾", male thread
Wastewater connection
Type of wastewater
Dirty water, maximum 80 °C (176°F)
Connection (mm)
Connection fitting, 50 mm (2 in) diameter

Transporting the unit
4
Transport information
15
Transporting the unit
Transport information
Prior to transporting the unit to the installation site, ensure that:
▪The route has adequate load-bearing capacity; place rails or metal plates
underneath if necessary.
▪Wall openings are large enough. By removing the packaging, the
passage width is reduced (see "Unit and connection data").
Transporting to the installation site
SAFETY INSTRUCTIONS
Risk of property damage and personnel injury from tipping equipment
a) Do not linger next to or behind raised equipment.
b) Move raised equipment carefully.
NOTICE
Risk of physical damage from improper transport
a) Transport the unit upright.
b) Do not tilt or stack the unit.
c) Pay attention to protruding parts when transporting the unpacked unit.
Transporting the unit on a pallet
a) Move the pallet truck under the pallet.
b) Raise the unit on the pallet.
4
4.1
4.2

4
Transporting the unit
Unpacking the unit
16
c) Move the unit to the installation site.
Unpacking the unit
CAUTION
Risk of injury from sharp edges
a) Wear protective gloves.
NOTICE
When unpacking the unit, inspect it for transport damage. Do not install
damaged units or put into service. Enter the information from the
nameplate into the commissioning report.
a) Remove the packaging.
b) Pull the protective film off the unit.
c) Remove the packaging material from the cooking zone completely.
d) Lift the unit off the pallet and place in position.
e) Clean the unit (see chapter "Cleaning and servicing the unit" in the
manual).
f) Separate and dispose of the packaging material.
4.3

Setting up the unit
5
Place the unit on a work surface or base
17
Setting up the unit
SAFETY INSTRUCTIONS
Risk of crushing from improper setup
a) Protect the unit and work area during setup and alignment.
CAUTION
Risk of fire from failure to observe applicable regional fire prevention
regulations
a) Observe applicable regional fire prevention regulations.
SAFETY INSTRUCTIONS
Risk of physical damage from overheating of the unit
a) Do not set up the unit close to heat sources.
The unit must be included in a potential equalisation system.
Place the unit on a work surface or base
SAFETY INSTRUCTIONS
Danger due to heavy weight of the unit (over 60 kg (132.3 lbs))
a) Erect the unit with several people.
b) Raise / lower the unit with suitable lifting equipment.
➢Work surface / base must support the weight of the unit
➢Work surface / base aligned horizontally
➢Base erected according to the planning drawing (see "Planning
drawing").
a) Lift the unit.
b) Place the unit on the work surface or on the studs of the base frame.
WARNING
Risk of scalding due to spillage of hot cooked food
a) Attach sticker if the upper slide-in rails are higher than 1.60 m (5.2 ft).
5
Equipotential bonding
5.1
Prerequisite

5
Setting up the unit
Minimum clearances
18
Attach warning sign regarding insertion height
a) Clean the adhesion surface for the sticker.
b) Attach the sticker to the cooking zone door at a height of 1.60 m (5.2 ft).
Minimum clearances
Minimum clearances
a
Ceiling
c
Deep-fat fryer
b
Baking oven
The following clearances from walls, ceilings or other equipment must be
provided when setting up the unit:
▪Left, right and behind: at least 50 mm (2 in).
▪To ceilings, at least 500 mm (19.7 in). There must be no water, gas or
electric lines in the ceiling above the unit.
5.2

Connecting the unit
6
Opening and closing the housing
19
Connecting the unit
Opening and closing the housing
DANGER
Risk of personal injury and physical damage from electric shock
a) Prior to working on the unit, ensure that the unit has been disconnected
from the mains.
b) Do not operate the unit with the housing open.
CAUTION
Risk of injury from sharp edges
a) Wear protective gloves.
SAFETY INSTRUCTIONS
Risk of physical damage from damage to the lines
a) Remove and attach housing components carefully.
Unit
Housing section
Countertop unit
Rear panel
Hygiene plate
Installation unit
Connection cover
6
6.1

6
Connecting the unit
Opening and closing the housing
20
Removing and attaching the connection cover
Removing the connection cover
Removing the connection cover
a) Remove the screws on the connection cover on the rear panel.
b) Remove the connection cover.
Attach the connection cover
a) Attach the connection cover.
b) Tighten the screws on the rear panel.
6.1.1