Henny Penny FlexFusion ELECTRIC SPACESAVER PLUS TEAM User manual

Maintenance
manual
FM06-140 • 2/4/2022
FM06-140 en-US
FlexFusion® ELECTRIC
SPACE$AVER PLUS
TEAM
Read the operating instructions prior to maintenenace
SPACE$AVER PLUS
FUSION
FLEX
Model
FSDE 610

2 Maintenance instructions

Directory of contents
3Maintenance instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.2Personnel qualification.................................................................... 5
2Maintenance intervals........................................................ 6
2.1Required maintenance..................................................................... 6
2.2Recommended maintenance........................................................... 6
3Safety instructions ............................................................. 7
4Description of unit.............................................................. 8
4.1Overview of unit ............................................................................... 8
4.1.1FlexFusion-SpaceSaver Plus Team..........................................................  8
4.1.2FlexFusion-SpaceSaver Team..................................................................  9
4.2Detailed views................................................................................. 10
4.2.1Recirculation hood filter...........................................................................  10
5Special tools, testing and measuring equipment.......... 11
6Entering the order data and nameplate information..... 12
7Opening and closing the housing................................... 13
7.1Opening and closing the service drawer ..................................... 13
7.1.1Open service drawer ...............................................................................  13
7.1.2Close service drawer...............................................................................  13
7.2Removing and attaching the rear panel ....................................... 14
7.2.1Remove the rear panel............................................................................  14
7.2.2Attaching the rear panel ..........................................................................  14
8Performing maintenance ................................................. 15
8.1Complaints from the operator....................................................... 16
8.2Checking the overall state of the unit .......................................... 16
8.2.1Entirety of the unit ...................................................................................  16
8.2.2Operating unit..........................................................................................  16
8.3Check housing................................................................................ 16
8.4Check upper and lower cooking chamber ................................... 17
8.4.1Cooking chambers ..................................................................................  17
8.4.2Upper and lower cooking chamber light ..................................................  17
8.4.3Suspended racks upper and lower cooking chamber .............................  17
8.4.4Cartridge holder upper and lower cooking chamber ...............................  18
8.4.5Internal core temperature sensor upper cooking chamber......................  18
8.4.6Internal core temperature sensor lower cooking chamber ......................  19
8.4.7Cooking chamber sensor and protective basket upper and lower cooking
chamber ...........................................................................................................  19
8.4.8Fan wheel, heating element and water inlet upper and lower cooking
chamber ...........................................................................................................  20
FM06-140

Directory of contents
4 Maintenance instructions
8.5Check cooking chamber door upper and lower cooking chamber .
20
8.5.1Door latch upper and lower cooking chamber.........................................  21
8.6Check water connection ................................................................ 21
8.7Check flexible conduits ................................................................. 22
8.8Check waste water connection ..................................................... 22
8.9Checking the condition of the electrical components................ 22
8.10Check components upper device ............................................... 23
8.11Check components lower device................................................ 25
8.12Check optional features............................................................... 26
8.12.1Check hand shower...............................................................................  26
8.12.2Check and clean recirculation hood, replace filter.................................  28
8.13Check software............................................................................. 32
8.14Checking the power supply......................................................... 32
8.15Check regulation upper and lower unit,..................................... 33
8.15.1Check date and time .............................................................................  33
8.15.2Check error messages ..........................................................................  33
8.15.3Check cooking chamber sensors upper and lower cooking chamber ...  34
8.15.4Check function of cooking chamber sensor ..........................................  34
8.16Result after maintenance............................................................. 34
8.17Restoring the unit to operability ................................................. 34
9Explanations regarding maintenance ............................ 36
9.1Water connection  .......................................................................... 36
9.1.1Clean fine sieve.......................................................................................  36
9.2Cleaning and descaling the unit ................................................... 36
9.2.1Clean unit ................................................................................................  36
9.2.2Removing calcium deposits from the unit................................................  36
9.2.3Swinging the air diverter open and closed ..............................................  37
10Completing the maintenance ........................................ 38
11Acceptance of maintenance.......................................... 41
FM06-140

Introduction
5Maintenance instructions
1 Introduction
1.1 About this manual
The maintenance instructions contain information:
•About the safe maintenance of the unit.
Observe the following notes and adhere to them:
•Read the maintenance instructions completely before starting
maintenance.
•Read the Operating instructions before operating the unit.
Target group The target group for the maintenance instructions is trained specialist
personnel who are entrusted with the service, maintenance and
operation of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
Part replacement The customer is informed about the need to replace parts and his
consent is obtained. Only original spare parts are used.
1.2 Personnel qualification
Explanation of qualification
Skilled personnel •A skilled person is someone who, on the basis of
their technical training, knowledge and experi-
ence as well as familiarity with the applicable
standards, can assess the assigned work and
recognize possible dangers.
Type of activity Qualification
Electrical connection •Electrician
•Specialized training
•Employee of the responsible technical company
FM06-140

Maintenance intervals
6 Maintenance instructions
2 Maintenance intervals
2.1 Required maintenance
The manufacturer does not prescribe any mandatory maintenance of
the unit.
2.2 Recommended maintenance
The manufacturer recommends maintenance of the unit in
accordance with the following table.
After 12 months, after 6 months under heavy workload (more than 12 hours
per day)
•Overall state of the unit
•Operating unit
•Power supply
•Electrical components
•Water connection
•Waste water connection
•Hood
FM06-140

Safety instructions
7Maintenance instructions
3 Safety instructions
The maintenance personnel must be familiar with regional regulations
and observe them.
The maintenance personnel must observe the safety information in
these maintenance instructions.
The maintenance personnel must also observe the "Safety
information" chapter in the installation instructions and operating
instructions of the unit.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Inform the operators present prior to starting the maintenance
work.
•Discuss how to respond to an emergency prior to starting the
maintenance work.
•Use equipment and protective gear suitable for the activity.
Improper maintenance Risk of physical damage and personal injury from improper
maintenance
•Service the unit only as specified in these maintenance
instructions.
•Use only original spare parts.
Concluding activities Risk of damage to property and personal injury from improper
connections
•Reactivate all safety devices and check that they function
properly.
FM06-140

Description of unit
8 Maintenance instructions
4 Description of unit
4.1 Overview of unit
4.1.1 FlexFusion-SpaceSaver Plus Team
a
b
c
d
e
f
g
h
i
j
k
l
m
o
p
q
r
n
Image: Floor-standing unit
a Air outlet j Unit leg
b Operating unit k Nameplate
c Filter drawer l Discharge channel for bottom unit
d Condensate baffle m Cooking chamber in bottom unit
e Hang-in frame n Hand shower (optional)
f Door handle o Discharge channel for top unit
g Discharge channel for top door p Cooking chamber in top unit
h Cooking chamber door q Housing
i Discharge channel for bottom
door
r Recirculation hood
FM06-140

Description of unit
9Maintenance instructions
4.1.2 FlexFusion-SpaceSaver Team
a
b
d
e
f
g
h
i
j
c
k
m
l
n
o
Image: FlexFusion-SpaceSaver Team
a Air outlet i Nameplate
b Operating unit j Discharge channel for bottom unit
c Hang-in frame k Cooking chamber in bottom unit
d Cooking chamber door l Hand shower (optional)
e Door handle m Discharge channel for top unit
f Discharge channel for top door n Cooking chamber in top unit
g Discharge channel for bottom
door
o Housing
h Unit leg
FM06-140

Description of unit
10 Maintenance instructions
4.2 Detailed views
4.2.1 Recirculation hood filter
h g f e
d
c
b
a
Image: Recirculation hood filter
a Condensation baffle e Vapor inlet
b Filter drawer f Filter mat (yellow)
c Air outlet g Air filter
d Recirculation hood h Activated charcoal filter
FM06-140

Special tools, testing and measuring equipment
11Maintenance instructions
5 Special tools, testing and measuring equipment
The following tools and measuring instruments are needed for
maintenance:
•Voltmeter
•Clamp-on ammeter
•Spirit level
•Personal protective equipment
•Measuring cup with scale, capacity approx. 1 litre
FM06-140

Entering the order data and nameplate information
12 Maintenance instructions
6 Entering the order data and nameplate information
Order data
Date:
Name and location of customer:
Company performing the work:
Order number:
The nameplate contains all important data and information about the
present unit.
It is attached to the outside of the unit's housing. A second nameplate
is located inside the unit behind the operating panel.
Checking the nameplate
Test criteria Remarks / values Yes No
•Present.
•Legible.
If no
Check whether the nameplate is present inside the unit.
Nameplate not legible or not present: Do not perform any further work; contact customer service.
General information Yes No
Information from the nameplate entered?
SN: Type
E:
Desig:
Item no.: (if available)
FM06-140

Opening and closing the housing
13Maintenance instructions
7 Opening and closing the housing
DANGER Risk of personal injury and property damage from electric shock
• Before working on the unit, ensure that the unit is dead.
• Do not operate the unit with the housing open.
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
NOTICE Risk of property damage from damage to the lines
• Remove and attach housing components carefully.
7.1 Opening and closing the service drawer
7.1.1 Open service drawer
Image: Open service drawer
1. Undo the screws on the cover.
2. Remove the cover.
3. Pull out the service drawer.
7.1.2 Close service drawer
1. Slide in the service drawer.
2. Apply cover.
3. Screw the axle screws into the cover.
FM06-140

Opening and closing the housing
14 Maintenance instructions
7.2 Removing and attaching the rear panel
7.2.1 Remove the rear panel.
1. Unscrew the screws on the rear panel.
2. Remove the rear panel.
Image: Remove back panels
7.2.2 Attaching the rear panel
NOTICE Risk of property damage from leaky housing
• Check seals when attaching the housing parts.
1. Carefully press in the rear panel.
2. Screw in the screws on the rear panel.
The rear panel must be in contact with the unit on all sides.
FM06-140

Performing maintenance
15Maintenance instructions
8 Performing maintenance
DANGER Risk of personal injury and property damage from electric shock
• Inspection and adjustment work that can be carried out only with the hous-
ing open and the unit under power must be performed only by electrically
trained qualified personnel.
Overview and order of tasks
Prerequisite: Device cooled down, drained and voltage-free
1. Inquire about complaints from the operator.
2. Check the overall state of the unit.
3. Check housing.
4. Check the cooking chamber.
5. Check cooking chamber door.
6. Check water connection.
7. Check piping.
8. Check hose line.
9. Check water filter.
10. Check wastewater connection.
11. Check components.
12. Check optional features.
13. Check software.
14. Check the control unit.
15. Check the condition of the electrical components in the unit.
16. Check power supply.
17. Check the controller.
18. Restore the unit to operability.
19. Document the result of the maintenance.
FM06-140

Performing maintenance
16 Maintenance instructions
8.1 Complaints from the operator
Has the operator noticed unacceptable situations during operation?
Were they traced on the unit?
Complaint Remarks / values Yes No
8.2 Checking the overall state of the unit
8.2.1 Entirety of the unit
Inspect the housing for external damage
Test criteria Remarks / values Yes No
•Housing appears OK externally (no dents).
If no
Inform the operator.
8.2.2 Operating unit
Checking the operating unit
Test criteria Remarks / values Yes No
•Cracks and scratches in the touchscreen.
•Touch screen blind.
•Moisture penetrated.
If No
Replace operating unit.
8.3 Check housing
Check USB port cover
Test criteria Remarks / values Yes No
•Cover is without damage.
•Function of closing the cover is given.
If No
Replace cover.
FM06-140

Performing maintenance
17Maintenance instructions
8.4 Check upper and lower cooking chamber
8.4.1 Cooking chambers
Check the cooking chamber for contamination
Test criteria Remarks / values Yes No
•Cooking chamber is clean.
If No
Inform the operator, because the proper function of the unit cannot be reliably checked and guaranteed due to the
contamination.
Check the cooking chamber for limescale residues
Test criteria Remarks / values Yes No
•Cooking chamber is free of limescale residues.
If No
Decalcify unit and check on-site softening system. Check water quality.
8.4.2 Upper and lower cooking chamber light
Check the lighting of the cooking chamber
Test criteria Remarks / values Yes No
•Lighting cooking chamber works.
If No
Repair the lighting according to the service manual.
8.4.3 Suspended racks upper and lower cooking chamber
Inspecting the hang-in frame cooking chamber for external damage
Test criteria Remarks / values Yes No
•Hang-in frame cooking chamber is not bent.
•All slide-in modules can be used.
If No
Change the hang-in frame.
FM06-140

Performing maintenance
18 Maintenance instructions
8.4.4 Cartridge holder upper and lower cooking chamber
A B
Image: Check cartridge holder orientation, A incorrect, B correct
Check the alignment of the cartridge holder
Test criteria Remarks / values Yes No
•Cartridge holder is correctly aligned.
If No
Align cartridge holder horizontally.
If No
Replace air baffle with cartridge holder.
8.4.5 Internal core temperature sensor upper cooking chamber
Check internal core temperature sensor for damage
Test criteria Remarks / values Yes No
•Core temperature sensor is not bent or damaged.
If No
Change core temperature sensor.
Check tight fit of internal core temperature sensor
Test criteria Remarks / values Yes No
•Screw connection of the internal core temperature sen-
sor is tightened.
If no
Tighten the screw connection.
FM06-140

Performing maintenance
19Maintenance instructions
8.4.6 Internal core temperature sensor lower cooking chamber
Check internal core temperature sensor for damage
Test criteria Remarks / values Yes No
•Core temperature sensor is not bent or damaged.
If No
Change core temperature sensor.
Check tight fit of internal core temperature sensor
Test criteria Remarks / values Yes No
•Screw connection of the internal core temperature sen-
sor is tightened.
If no
Tighten the screw connection.
8.4.7 Cooking chamber sensor and protective basket upper and lower cooking
chamber
CAUTION Fire hazard due to overheating of the unit
Deposits can falsify the measurement result of the temperature sensor and
cooking results can deviate from the ideal.
• Only operate unit with a clean temperature sensor.
• Clean the temperature sensor and the protective basket.
ðIf cleaning does not produce the desired result or is not feasible, the
temperature sensor must be replaced.
Check cooking chamber sensor and protective basket for damage
Test criteria Remarks / values Yes No
•Protective basket is not bent or damaged.
•Cooking chamber sensor is not damaged.
•The cooking chamber sensor is bent slightly upwards.
If No
Replace protective basket.
Replace cooking chamber sensor.
Check the cooking chamber sensor and protective basket for contamination
Test criteria Remarks / values Yes No
•Protective basket is not dirty or calcified.
•Cooking chamber sensor is not dirty or calcified.
If No
Clean the cooking chamber sensor and protective basket.
FM06-140

Performing maintenance
20 Maintenance instructions
8.4.8 Fan wheel, heating element and water inlet upper and lower cooking chamber
Check heating element and fan wheel for limescale residues
Test criteria Remarks / values Yes No
•Heating element is free of limescale residues.
•Fan wheel is free of limescale residues.
If No
Decalcify the unit.
Check water inlet for limescale residues
Test criteria Remarks / values Yes No
•Water inlet is free of limescale residues.
If No
Decalcify or replace water inlet pipe.
8.5 Check cooking chamber door upper and lower cooking chamber
Check external damage to cooking chamber door
Test criteria Remarks / values Yes No
•Window is fine (no cracks).
•Window is properly glued.
If no
Inform the operator.
If No
Manufacturer's recommendation: Change oven door.
Check the seal on the cooking chamber
Test criteria Remarks / values Yes No
•Seal is OK (no cracks or other severe deformations).
If no
Replace seal.
FM06-140