Hioki 3504-40 C HiTester User manual

3504-40
3504-60
3504-50
Instruction Manual
C HiTESTER
EN
Sept. 2018 Revised edition 4
3504D981-04 18-09H
3504-40 3504-50 3504-60 C HiTESTER Instruction Manual

Contents
i
Contents
Introduction.................................................................................1
Verifying Package Contents .......................................................1
Safety Information ......................................................................2
Operating Precautions................................................................4
Chapter 1
Overview ___________________________________ 7
1.1 Product Overview .........................................................7
1.2 Features .......................................................................7
1.3 Entire Workflow ............................................................8
1.4 Names and Functions of Parts ...................................10
Chapter 2
Measurement Preparations___________________ 17
2.1 Preparation Flowchart ................................................17
2.2 Checking the Power Voltage...................................... 18
2.3 Connecting the Power Cord ....................................... 19
2.4 Connecting the Probes and Fixtures.......................... 20
2.5 Turning the Power On and Off ...................................21
Chapter 3
Basic Measurement _________________________ 23
3.1 Pre-Operation Inspection ...........................................23
3.2 Measurement Example ..............................................24
3.3 Setting the Measurement Conditions .........................26
3.3.1 Measurement Mode ......................................................26
3.3.2 Measurement Frequency ..............................................26
3.3.3 Measurement Signal Level ............................................27
3.3.4 Measurement Speed .....................................................28
3.3.5 Equivalent Circuit Mode ................................................29
3.3.6 Measurement Range .....................................................31
3.3.7 Trigger Signal ................................................................36
5
4
7
6
8
9
10
App
Index
4
5
6
7
8
9
10
Appendix
Index
1
2
3
3504D981-04

Contents
ii
Chapter 4
Compensatefor errors _______________________37
4.1 Open Circuit Compensation and Short Circuit
Compensation ........................................................... 37
4.2 Load Compensation .................................................. 47
4.3 Offset Compensation ................................................. 54
4.4 Self Calibration .......................................................... 58
Chapter 5
Judging measurement results ________________61
5.1 Comparator Function ................................................. 61
5.2 BIN Measurement Function
(Model 3504-50, 3504-60 only) ................................. 75
Chapter 6
Application Functions _______________________91
6.1 Setting the Average Function .................................... 91
6.2 Trigger Delay Setting ................................................. 93
6.3 Evaluate Contact Check Function ............................. 95
6.3.1 Setting the Low C Reject Function ............................... 96
6.3.2 Measurement Level Monitoring Function Settings ........ 98
6.3.3 Contact Check Function Settings
(Model 3504-60 only) .................................................. 100
6.4 Setting the Display ON/ OFF ................................... 103
6.5 Trigger Synchronous Output Function ..................... 104
6.6 Disable Key Control (Keylock Function) .................. 106
6.7 Save the Measurement Conditions
(Panel Save Function) ............................................. 107
6.8 Load the Measurement Conditions
(Panel Load Function) ............................................. 108
6.9 Setting Beep Tones ................................................. 112
6.9.1 Setting the Beep Tone for Judgment Results of
Comparator and BIN ................................................... 112
6.9.2 Setting the Beep Tone for Key Operations ................. 114
6.10 Switching the displayed item (SUB display) ............ 115
6.11 Performing a System Reset ..................................... 117
6.12 Printing Function ...................................................... 118
6.12.1 Preparation Prior to Connecting the Printer ................ 118
6.12.2 Connection Procedure ................................................ 121

Contents
iii
6.12.3 Printing ........................................................................122
Chapter 7
EXT I/O __________________________________ 123
7.1 About the EXT I/O Connector .................................. 123
7.2 Circuit Configuration and Connections of the EXT I/O
Connector .................................................................125
7.3 About Input and Output Signals ...............................126
7.4 About Measurement Times ......................................128
Chapter 8
Controlling the Unit from a PC _______________ 131
8.1 Outline and Features ................................................131
8.2 Specifications ...........................................................132
8.2.1 RS-232C Specifications ..............................................132
8.2.2 GP-IB Specifications
(Only for Models 3504-50, 3504-60) 133
8.3 Connection and Setting Procedures ........................134
8.3.1 Connecting the RS-232C Cable / GP-IB Cable ...........134
8.3.2 Setting the Interface Communication Conditions ........136
8.4 Remote Function ......................................................139
8.5 Communication Procedure .......................................140
8.6 Things to Know before Beginning
Communication 141
8.6.1 About Message Formats .............................................141
8.6.2 About the Output Queue and Input Buffer ...................146
8.6.3 About the Status Byte Register ...................................147
8.6.4 About Event Registers ................................................149
8.7 Message List ............................................................154
8.8 Ability to Use Commands by State ...........................167
8.8.1 Common Commands ..................................................167
8.8.2 Unique Commands ......................................................167
8.9 Message Reference .................................................172
8.9.1 Common Commands ..................................................173
8.9.2 Unique Commands ......................................................178
8.9.3 Response Format of Queries for Returning Values ....243
8.10 Initialized Items ........................................................245
8.11 Creating Programs ...................................................246
8.11.1 Creation Procedure .....................................................246
8.11.2 Sample Programs ........................................................248
4
5
6
7
8
9
10
Appendix
Index
1
2
3

Contents
iv
8.12 Troubleshooting the Interface .................................. 250
8.13 Device Document Requirements
(Only for Models 3504-50, 3504-60)........................ 252
Chapter 9
Specifications _____________________________255
9.1 Basic Specifications ................................................. 255
9.2 Accuracy .................................................................. 259
9.3 Measurement Parameters and
Arithmetic Expressions 261
Chapter 10
Maintenance and Service ___________________263
10.1 Inspection, Repair, and Cleaning ............................ 263
10.2 Replacing the Power Fuse ...................................... 265
10.3 Discarding the Unit .................................................. 266
Appendix _________________________________ A1
Appendix 1 Countermeasures Against
Incorporation of External Noise ........................ A1
Appendix 1.1Countermeasures Against Incorporation of
Noise from the Power Line ............................................. 1
Appendix 1.2Countermeasures Against Incorporation of
Noise from the Input Line (Types of Probe) .................... 2
Appendix 2 Measurement of High Impedance ComponentsA3
Appendix 3 Measurement of In-circuit Components ........... A4
Appendix 4 Mounting the Unit in a Rack ............................. A5
Appendix 5 External View ................................................... A7
Appendix 6 Options ............................................................. A8
Appendix 7 Initial Settings Table ....................................... A11
Index ______________________________________ i

1
Thank you for purchasing the HIOKI “Model 3504-40, 3504-50, 3504-60 C
HiTester.” To obtain maximum performance from the unit, please read this
manual first, and keep it handy for future reference.
Options Appendix 6 "Options" (p. A8)
Introduction
Verifying Package Contents
3504-40 C HiTester
3504-50 C HiTester
3504-60 C HiTester
Confirm that these contents are provided.
Accessories
Instruction Manual................................... 1
Power cord.............................................. 1
Spare fuse for power supply
(according to voltage specification)........ 1
100 V, 120 V setting: 250 VF 1.0 AL5 x 20 mm dia
220 V, 240 V setting: 250 VF 0.5 AL5 x 20 mm dia
When you receive the unit, inspect it carefully to ensure that no damage occurred during shipping.
In particular, check the accessories, panel switches, and connectors. If damage is evident, or if it
fails to operate according to the specifications, contact your dealer or Hioki representative.
This unit
Probes, fixture are not supplied with the unit as standard equipment. You
should order them separately, according to requirements.

2
This manual contains information and warnings essential for safe operation of
the unit and for maintaining it in safe operating condition. Before using it, be
sure to carefully read the following safety precautions.
The following symbols in this manual indicate the relative importance of cau-
tions and warnings.
Safety Information
This instrument is designed to comply with IEC 61010 Safety Stan-
dards, and has been thoroughly tested for afety prior to shipment.
However, mishandling during use could result in injury or death, as
well as damage to the instrument. Using the instrument in a way not
described in this manual may negate the provided safety features. Be
certain that you understand the instructions and precautions in the
manual before use. We disclaim a ny re sponsibility for a ccidents or
injuries not resulting directly from instrument defects.
Safety Symbols
In the manual, the symbol indicates particularly important
information that the user should read before using the unit.
The symbol printed on the unit indicates that the user should
refer to a corresponding topic in the manual (marked with the
symbol) before using the relevant function.
Indicates AC (Alternating Current).
Indicates a grounding terminal.
Indicates a fuse.
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
Indicates that incorrect operation presents a significant haz-
ard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a possibility of
injury to the user or damage to the unit.
Indicates advisory items related to performance or correct
operation of the unit.

3
Accuracy
We define measurement tolerances in terms of rdg. (reading) and dgt. (digit) val-
ues, with the following meanings:
Measurement categories
To ensure safe operation of measurement instruments, IEC 61010 estab-
lishes safety standards for various electrical environments, categorized as
CAT II to CAT IV, and called measurement categories.
CAT II: Primary electrical circuits in equipment connected to an AC electrical
outlet by a power cord (portable tools, household appliances, etc.)
CAT II covers directly measuring electrical outlet receptacles.
CAT III:Primary electrical circuits of heavy equipment (fixed installations) con-
nected directly to the distribution panel, and feeders from the distribu-
tion panel to outlets.
CAT IV:The circuit from the service drop to the service entrance, and to the
power meter and primary overcurrent protection device (distribution
panel).
Using a measurement instrument in an environment designated with a
higher-numbered category than that for which the instrument is rated could
result in a severe accident, and must be carefully avoided.
Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV
measurement applications could result in a severe accident, and must be
carefully avoided.
Other Symbols
Indicates a prohibited action.
See Indicates the location of reference information.
Indicates quick references for operation and remedies for
troubleshooting.
*Indicates that descriptive information is provided below.
rdg.
(reading or displayed value)
The value currently being measured and
indicated on the measuring unit.
dgt. (resolution) The smallest displayable unit on a digital
measuring unit/ device/ product, i.e., the
input value that causes the digital display
to show a "1" as the least-significant digit.

4
Follow these precautions to ensure safe operation and to obtain the full bene-
fits of the various functions.
Before using the unit the first time, verify that it operates normally to ensure
that the no damage occurred during storage or shipping. If you find any dam-
age, contact your dealer or Hioki representative.
Operating Temperature and Humidity: 0 to 40°C), 80%RH or less, no con-
densation
Storage Temperature and Humidity: -10 to 55°C, 80%RH or less, no undone-
sation
Accuracy-guaranteed temperature and humidity ranges: 23±5°C, 80%RH
Operating Precautions
Preliminary Checks
Before using the unit, make sure that the insulation on the probes and
cables is undamaged and that no bare conductors are improperly
exposed. Using the unit in such conditions could cause an electric
shock, so contact your dealer or Hioki representative for replacements.
Unit Installation
Avoid the following locations that could cause an accident or damage
to the unit.
Exposed to direct sun-
light
Exposed to high tem-
perature
In the presence of cor-
rosive or explosive
gases
Exposed to liquids
Exposed to high hu-
midity or condensa-
tion
Exposed to strong
electromagnetic fields
Near electromagnetic
radiators
Exposed to high lev-
els of particulate dust Subject to vibration

5
Installing
• Do not install the unit with any side except the bottom facing down.
• Vents must not be obstructed.
OK
10 cm or more
5 cm or more
• To avoid damage to the unit, protect it from physical shock when transport-
ing and handling. Be especially careful to avoid physical shock from drop-
ping.
• Do not apply heavy downward pressure with the stand extended. The stand
could be damaged.
Handling this device
Never modify the unit. Only Hioki service engineers should disassem-
ble or repair the unit. Failure to observe these precautions may result in
fire, electric shock, or injury.
If anything unusual happens during operation of the unit, turn off the
power switch immediately and contact any HIOKI service facility for
help, advice and service.
This instrument may cause interference if used in residential areas. Such
use must be avoided unless the user takes special measures to reduce
electromagnetic emissions to prevent interference to the reception of radio
and television broadcasts.

6
You should be aware that HIOKI cannot accept any responsibility directly or
indirectly if the unit has been incorporated in some other system, or if it is
resold to a third party.
Use the original packing materials when transporting the unit, if possible.
Before connection and powering on
• Before turning the unit on, make sure the supply voltage matches
that indicated on the its power connector. Connection to an improper
supply voltage may damage the unit and present an electrical hazard.
• The power supply voltage for this unit is switchable. To avoid electri-
cal accidents, check that the voltage selector is set correctly for the
supply voltage you are using.
See Setting Procedure for the Power Voltage : 2.2 "Checking the Power Voltage"
(p. 18)
• To avoid electrical accidents and to maintain the safety specifications
of this unit, connect the power cord provided only to a 3-contact (two-
conductor + ground) outlet.
See Connection Procedure : 2.3 "Connecting the Power Cord" (p. 19)
• To avoid shock and short circuits, turn off all power before connect-
ing probes.
Check the connections carefully in order to avoid any chance of setting
up a short-circuit etc.
About the guarantee
Shipping precautions

1.1 Product Overview
7
9
1
The HIOKI Model 3504-40, 3504-50 and 3504-60 C HiTesters are capacitance
meters employing 120 Hz and 1 kHz frequencies to measure large-value multi-
layer ceramic capacitors with constant voltage at high speed and high accuracy.
Primary applications include pass-fail judgment and ranking of capacitors on
tape machines and sorters.
These capacitance meters use 120 Hz and 1 kHz measurement frequencies.
The Model 3504-40, 3504-50 and 3504-60 are capable of high-speed measure-
ment: 2 ms at measurement frequency 1 kHz, and 10 ms at 120 Hz.
Provides constant-voltage measurement capability.
With 1 kHz selected 1 V: to 70  F 500 mV, 100 mV (Model 3504-60 only): to 170  F
With 120 Hz selected1 V: to 0.7 mF 500 mV, 100 mV (Model 3504-60 only): to 1.45 mF
Capacitors are easily ranked according to C (Capacitance*1) measurement val-
ues into as many as 14 classifications.
Easily perform pass-fail judgment of components according to measurements of
both C and D (Dissipation Factor*2).
Provides superior visibility.
The Model 3504-40, 3504-50 and 3504-60 offers external I/O for sequencing, a
standard RS-232C interface, and a standard GP-IB interface (
Model 3504-50,
3504-60 only
).
Up to 32,000 measurement values can be stored in memory.
The measurement signal can be input to the sample in sync with a trigger.
You can check connection problems between the measurement terminal and the
object to be measured.
*1. Capability to store electric charge.*2. An indicator of capacitor losses.
Overview Chapter 1
1.1 Product Overview
1.2 Features
Capacitance-specific units
High-speed measurement
Constant-voltage measurements
Bin sorting function (Model 3504-50, 3504-60 only) (p. 75)
Comparator function (p. 61)
LED display
Equipped with standard data transfer interfaces (p. 131)
Measurement value memory (p. 232)
Trigger-synchronous measurement capability (p. 104)
Contact check function (p. 100)

1.3 Entire Workflow
8
1.3 Entire Workflow
See 3.1 "Pre-Operation Inspection" (p. 23)
Be sure to perform pre-operation inspection prior to measurement.
Check the power voltage.
Connect the power cord.
Connect the probes or fixture (option) to the measurement terminals.
Turn the power on.
Connect the sample.
Prepare the unit, fixture, and sample.
Connect the fixture to the measurement terminals.
Set the measurement conditions.
Connect the sample to the fixture.
Check the measurement results.
Measurement Preparations
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
See Chapter 2 "Measurement Preparations" (p. 17)
Basic Measurement
See 3.2 "Measurement Example" (p. 24)
Pre-Operation Inspection

1.3 Entire Workflow
9
9
1
Application Functions
Application Measurement
• Measurement using EXT I/O
See 7.1 "About the EXT I/O Connector" (p. 123)
• Countermeasures Against Incorporation of External Noise
See Appendix 1 "Countermeasures Against Incorporation of External Noise" (p. A1)
• Measurement of high impedance components
See Appendix 2 "Measurement of High Impedance Components" (p. A3)
• Measurement of components in circuit networks
See Appendix 3 "Measurement of In-circuit Components" (p. A4)
Function Description Reference
Section
Open and Short circuit
compensation
Eliminates measurement errors due to residual imped-
ance. (p. 37)
Load compensation Allows interchangeability between measuring instruments
by measuring a known sample. (p. 47)
Offset compensation Allows interchangeability between measuring instruments
by subtracting the set value from the measurement value. (p. 54)
Comparator measurement
function
Set the upper limit and lower limit values and judge wheth-
er samples pass or fail. (p. 61)
Self calibration Reduces measurement value drift. (p. 58)
BIN measurement function Set variations of the upper limit and lower limit values and
rank samples accordingly. (p. 75)
Average function Reduces fluctuation of the measurement value by perform-
ing an averaging process of the measurement values. (p. 91)
Trigger delay Provides a reliable measurement value even when taking
a measurement immediately after connecting to a sample. (p. 93)
Contact check function Discerns whether or not the contact pin and sample are
connected. (p. 95)
Display Turns the LED display ON/ OFF. (p. 103)
Trigger synchronous output
function
Apply the measurement signal only during measurement to
reduce the generation of heat in the sample and decrease
electrode wear.
(p. 104)
Key lock function Disable key operations. (p. 106)
Communication function Control the unit from a PC. (p. 131)
Panel save function Save measurement conditions. (p. 107)
Panel load function Load saved measurement conditions (p. 108)
Beep tone Turns ON/ OFF the beep tone for judgment results and key
operations. (p. 112)
System reset Resets device settings. (p. 117)
Printing function Print measurement values. (p. 118)

1.4 Names and Functions of Parts
10
1.4 Names and Functions of Parts
Front
MAIN Display
Displays the measurement
values of C and D.
Displays the MENU items.
Comparator Evaluation
Result Display
Displays evaluation results in
Comparator Mode.
See 5.1 "Comparator Function"
(p. 61)
Operating Panel
Use to set measurement
conditions and to make other
settings
See (p. 11)
Measurement Terminals
There are five measurement ter-
minals:
HCUR Measurement-signal
input terminal
HPOT Detected voltage high
terminal
LPOT Detected voltage low
terminal
LCUR Measurement current
detected terminal
GUARD Guard terminal
See 2.4 "Connecting the Probes
and Fixtures" (p. 20)
Setting Condition
Display
Displays current measure-
ment conditions, preset-
tings, and other information.
*BIN (Model 3504-50,
3504-60 only)
SUB Display
Displays the limit values of
BIN (Model 3504-50, 3504-
60 only) and comparator.
BIN Judgment Result
Display (Model 3504-50,
3504-60 only)
Displays judgment results in
BIN mode.
See 5.2 "BIN Measurement
Function (Model 3504-50,
3504-60 only)" (p. 75)
The “CONT CHK” and the 100 mV of “LEVEL” in the SUB display portion will
only show 3504-60.

1.4 Names and Functions of Parts
11
9
1
Operating Panel
Keypad
Used to enter numeric values. Measurement mode
setting(p. 26)
Comparator mea-
surement function
(p. 61)
BIN measurement
function (p. 75)
Arrow keys
Used to change set-
tings and move to
menu items or digits.
Enter
Measurement range
setting
(p. 31)
Lock/ Local
(p. 106)
Menu
Manual trigger
(p. 36)
Measurement frequency setting
(p. 26)
Measurement signal level setting
(p. 27)
Measurement speed setting
(p. 28)
Equivalent circuit mode
(p. 29)
Equivalent circuit mode
(p. 29)
Measurement range setting
(p. 31)
Open (short) circuit compensation
(p. 37)
Load compensation setting
(p. 47)
Trigger mode setting
(p. 36)

1.4 Names and Functions of Parts
12
Back
GP-IB Connector
(Model 3504-50, 3504-60 only)
Connect a GP-IB cable.
See Chapter 8 "Controlling the
Unit from a PC" (p. 131)
EXT I/O Connector
Inputs external trigger signals and out-
puts comparator result signals and other
signals. Supports connection to a
sequencer.
See 7.1 "About the EXT I/O Connector"
(p. 123)
Power Switch
Turns the power on and off.
: Turns the power off.
: Turns the power on.
See 2.5 "Turning the Power
On and Off" (p. 21)
RS-232C Connector
Connect an RS-232C cable.
See Chapter 8 "Controlling the
Unit from a PC" (p. 131)
Voltage
Selectors
Changes the power voltage
Power Inlet
Connect the supplied
power cord
See 2.3 "Connecting the
Power Cord" (p. 19)
Stand
Side
Right side
Do not apply heavy downward pressure with the stand extended. The stand
could be damaged.

1.4 Names and Functions of Parts
13
9
1
Menu display organization
Displays menu screen
“LoAd_A(C/h)”
(p. 108)
“dELAY”
(p. 93)
“bEEP_K “
(p. 114)
“SAVE”
(p. 107)
“LEV.ChK“
(p. 98)
“dISP”
(p. 103)
“Ld_tYP“
(p. 108)
“SYnC”
(p. 104)
“JudGE”
(p. 62)
“AVErAG“
(p. 91)
“oFFSEt“
(p. 54)
“bEEP_J”
(p. 112)
Return to Panel Load Function.
(MAIN display area)
Panel Load
Function
Panel Save
Function
Load
Conditions
Average
Function
Trigger Delay Trigger Synchro-
nous Function
Offset
Compensation
Level Check
Function Judgment Mode
Beep Tone for
Judgment Results
Display
Beep Tone for
Key Operations
Returns to previous screen.
“IF”
(p. 136)
Communication
Conditions
“Lo C“
(p. 96)
Low C Reject
Function
Contact Check
Function
(Model 3504-60 only)
“Cont”
(p. 100)
“CALIb”
(p. 58)
Self Calibration

1.4 Names and Functions of Parts
14
MAIN display area ERROR display
When the 3504-40, 3504-50 and 3504-60 C HiTesters detects a measurement abnormality, an error message is dis-
played in the MAIN display area.When a measurement error occurs, the device's condition is displayed in order of priority
rank in the MAIN display area.When an error display occurs, the comparator and BIN measurement judgment results will
be HI and OUTOF-BINS.
Priority
rank MAIN display Error content EXT I/O Solution
－
OPEN compensation error
Displayed when the OPEN
compensation value is less than
1 k.
See (p. 41) －
• Put the measurement terminals in an open
state. (Short circuit the HCUR terminal to the
HPOT terminal, and the LCUR terminal to the
LPOT terminal.)
• Use the shielding process as a countermeasure
against external noise.
• Earth the device.
• Check to see if the measurement cable is broken.
SHORT compensation error
Displayed when the SHORT
compensation value is more
than 1 k
See (p. 43)
－• Short the measurement terminals.
• Check to see if the measurement cable is broken.
LOAD compensation error
Displayed when the LOAD com-
pensation value is outside of
range.
See (p. 49)
－• Perform compensation again after setting to the
appropriate range.
－
Output current abnormality
Displayed when low imped-
ance elements were con-
nected for more than 10 min.
in range
7 or 8.
－
• Put the measurement terminals in an open state
and then press .
• In Range 7 and 8, do not leave low impedance
elements (1 or less) connected. It may result
in damage on the main unit.
－
Normal
measurement value
ERR LED light on
Acquiring self calibration
abnormal value
See (p. 58)
ERR
output
Normal
evalua-
tion
• The device is acquiring an abnormal self cali-
bration value. Reconnect the instrument to be
tested correctly and carry out self-calibration
again.
C