Hoist Fitness RPL-5405 User manual

**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.
CATALOG NUMBER
OWNER'S MANUAL
RECORD SERIAL NUMBER HERE
Fax
[phone]
[phone]
[phone]
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
1109 - 001
RPL-5405
PLATE-LOADED CALF RAISE

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PAGE 01
OWNER'S MANUAL
EXERCISE LOG......................................................................
RPL-5405 ASSEMBLY
LIMITED WARRANTY............................................................
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
MACHINE ADJUSTMENT......................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
CONTENTS

PAGE 02
OWNER'S MANUAL
assembly instructions to locate any possible errors made during assembly.
RPL-5405 ASSEMBLY
If you are unable to correct the problem, call your authorized HOIST dealer.
ensure correct operation. If you experience problems, first recheck the
INSTRUCTIONS
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
Ratchet Wrench
Two People
Hex Key Wrench Set
TOOLS REQUIRED
Level
Tape Measure
Rubber Mallet
Adjustable Wrench
1/2", 9/16" and 3/4" Sockets
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to

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OWNER'S MANUAL
RPL-5405 ASSEMBLY
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

PAGE 04
OWNER'S MANUAL
RPL-5405 ASSEMBLY
FRAME ASSEMBLY

- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
PAGE 05
OWNER'S MANUAL
RPL-5405 ASSEMBLY
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80
3

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
OWNER'S MANUAL
RPL-5405 ASSEMBLY PAGE 06
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53
57
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9
5
5

- WRENCH TIGHTEN HARDWARE.
NOTE:
FRAME ASSEMBLY
PAGE 07
OWNER'S MANUAL
RPL-5405 ASSEMBLY
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57

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FRAME ASSEMBLY
NOTE
- HAND TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
OWNER'S MANUAL
RPL-5405 ASSEMBLY PAGE 08

FRAME ASSEMBLY
HAND TIGHTENED HARDWARE.
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
NOTE:
PAGE 09
OWNER'S MANUAL
RPL-5405 ASSEMBLY
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58
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3

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
OWNER'S MANUAL
RPL-5405 ASSEMBLY PAGE 10
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9
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58 11
58

8
58
76
80
58
10
11
- WRENCH TIGHTEN HARDWARE.
NOTE:
FRAME ASSEMBLY
PAGE 11
OWNER'S MANUAL
RPL-5405 ASSEMBLY

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FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
RPL-5405 ASSEMBLY
OWNER'S MANUAL
PAGE 12

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FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
NOTE:
OWNER'S MANUAL
PAGE 13 RPL-5405 ASSEMBLY

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80
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FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
OWNER'S MANUAL
RPL-5405 ASSEMBLY PAGE 14

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NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
FRAME ASSEMBLY
PAGE 15
OWNER'S MANUAL
RPL-5405 ASSEMBLY

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1
17
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
RPL-5405 ASSEMBLY
OWNER'S MANUAL
PAGE 16

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14
NOTE:
BE SURE THAT ITEMS 17 & 18
ARE ORIENTED AS SHOWN.
REMOVED FOR CLARITY.
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
NOTE:
OWNER'S MANUAL
RPL-5405 ASSEMBLYPAGE 17

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
OWNER'S MANUAL
RPL-5405 ASSEMBLY PAGE 18
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- WRENCH TIGHTEN HARDWARE.
NOTE:
FRAME ASSEMBLY
OWNER'S MANUAL
PAGE 19 RPL-5405 ASSEMBLY
FRAME AND RETIGHTEN BOLTS.
IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT,
*IMPORTANT*
NOW THAT THE RPL-5405 IS COMPLETELY ASSEMBLED TAKE TIME TO