Hoist Fitness RPL-5601 User manual

CATALOG NUMBER
OWNER'S MANUAL
RECORD SERIAL NUMBER HERE
Fax
[phone]
[phone]
[phone]
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
0806 - 011
RPL-5601
AB CRUNCH

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OWNER'S MANUAL
PAGE 01 RPL-5601 ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS

OWNER'S MANUAL
PAGE 02
RPL-5601 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS
SuperLube
ACCESSORIES INCLUDED

***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
OWNER'S MANUAL
PAGE 03 RPL-5601 ASSEMBLY

OWNER'S MANUAL
PAGE 04
RPL-5601 ASSEMBLY
FRAME ASSEMBLY

RPL-5601 ASSEMBLY
NOTE:
PAGE 05
- HAND TIGHTEN HARDWARE.
FRAME ASSEMBLY
OWNER'S MANUAL
66
74
76
60
66 23
6
31
7
66
74
23 66
5
10

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE (61) THEN
LOOSEN NUT JUST ENOUGH FOR (9)
TO PIVOT FREELY.
RPL-5601 ASSEMBLY
OWNER'S MANUAL
PAGE 06
88 68
68
21
8868
9
68
89
61
89
61
21

- APPLY SUPERLUBE TO BOTH SIDES OF
BEARING.
NOTE:
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
FRAME ASSEMBLY
*
OWNER'S MANUAL
PAGE 07 RPL-5601 ASSEMBLY
**
47
**
49
56
*
26
38
1
2
58
17
*
*
47
*
71
67
*
*
9
65

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE (61 & 62)
THEN LOOSEN NUT JUST ENOUGHT FOR
(8) TO PIVOT FREELY.
- WRENCH TIGHTEN ALL OTHER HARDWARE.
OWNER'S MANUAL
RPL-5601 ASSEMBLY PAGE 08
68
61
68 62
68
20
68
8
20
88
6
5
88
89

RUBBER
BUMBERS
MAJOR ADJUSTMENT
TIGHTEN/LOOSEN JAM NUTS
SO THAT RUBBER BUMPERS
MAKE CONTACT WITH TUBES
NOTE:
- WRENCH TIGHTEN HARDWARE.
FRAME ASSEMBLY
PAGE 09
OWNER'S MANUAL
RPL-5601 ASSEMBLY
45
12
64
68
22
68
88
55
88
89
46
89

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
OWNER'S MANUAL
RPL-5601 ASSEMBLY PAGE 10
36
54
77 64
77 64
37
11
13
25
25
24

72
2
55
64
66
66
8
14
57
72 57
25
24
- WRENCH TIGHTEN HARDWARE.
IT WILL BE NECESSARY TO LOOSEN FRAME HARDWARE TO RE-ALIGN THE FRAME
OWNER'S MANUAL
PAGE 11
NOTE:
AND RETIGHTEN BOLTS.
RPL-5601 ASSEMBLY
FRAME ASSEMBLY
HAND TIGHTENED HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
NOW THAT THE RPL-5601 IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT,
*IMPORTANT*

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5
63
4
48
59 72 18 28
40
54
70
51
30
34
27
43
30
34
27
42
35
45
19
22
46
6
54
9
41
53
50
90
48
51
70
8
63
39
90
90
69
39
DETAIL A
91
16
33
92 16
93
DETAIL B
PRE-ASSEMBLY
RPL-5601 ASSEMBLY
OWNER'S MANUAL
PAGE 12
2
32
44
68
29
3
44
16
52
75
15
DETAIL A & B

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85
86
79
83
78
83
DECAL PLACEMENT
OWNER'S MANUAL
PAGE 13 RPL-5601 ASSEMBLY
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.

81
82
80
84
87
OWNER'S MANUAL
RPL-5601 ASSEMBLY PAGE 14
DECAL PLACEMENT
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.

021-0003560
021-0003113
021-0003405
021-0003008 021-0003135
SERIAL # DECAL
021-0003221
RPL-5601 ASSEMBLY
OWNER'S MANUAL
PAGE 15
DECAL REFERENCE

021-0003569
021-0003570
021-0003559
OWNER'S MANUAL
RPL-5601 ASSEMBLY PAGE 16
DECAL REFERENCE CONTINUED

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X0139 ROLLER BAR ASSEMBLY 17.69" LG. 1
2 026-01X2973 SEAT MOUNT ASSEMBLY 1
3 026-01X3022 SWITCH LEVER ASSEMBLY 1
4 026-01X3039 LATCH ASSEMBLY 1
5 026-01X3239 SIDE FRAME ASSEMBLY - RIGHT 1
6 026-01X3241 SIDE FRAME ASSEMBLY - LEFT 1
7 026-01X3256 CROSSMEMBER ASSEMBLY 1
8 026-01X3266 BACK PAD MOUNT ASSEMBLY 1
9 026-01X3267 LOWER PIVOTING ASSEMBLY 1
10 026-01X3268 CROSSMEMBER ASSEMBLY 1
11 022-01PD2073-A HEAD PAD ASSEMBLY 1
12 022-01PD2079-A SEAT PAD ASSEMBLY 1
13 022-01PD2081-A BACK PAD ASSEMBLY 1
14 022-01PD2082-A HIP PAD ASSEMBLY 1
15 026-01M0128-1 PULL PIN CAP 1
16 026-01M2591-3 PULL-PIN PLUNGER, PINNED 1
17 026-01M0239 ALUMINUM FLATHEAD CAP 1.63" X .31" LG. 1
18 026-01M0932 END CAP: ALUMINIUM 1.25" ID 2
19 026-01M0933 ALUMINUM RING: 1.25" ID 2
20 026-01M2202 SHAFT: 1.38" X 3.77" LG. 2
21 026-01M2208 SHAFT: 1.00" X 3.75" LG 2
22 026-01M2222 TIE ROD: 1.00" X 14.25" L.G. 1
23 026-01P2185 2.50" X 7.50" BACKING PLATE 4
24 026-01P2907 HEAD BRACKET MOUNT 1
25 026-01P2929 BACK BRACKET MOUNT 2
26 026-01PL0151 PLASTIC WASHER 2.50" 2
27 026-01PL0183 1.66" END PLUG 3
28 026-01PL0235-27 GRIP: 1.19" OPEN END FOAM GRIP 2
29 026-01PL0239 THUMB LATCH 1
30 026-01PL0264 WEIGHT HORN RUBBER DONUT 3
31 026-01PL2122 OVAL-SHAPED RUBBER FOOT 4
32 026-01PL2188 .75" X .88" RUBBER TUBE 1
33 026-01PL2194 PLASTIC DISK - BLACK 1
34 026-01PL2195 WEIGHT HORN SLEEVE X 5.00" LG. 3
35 026-01PL2224 SCUFF GUARD (CURVED) 8.59" LG. 2
36 022-01PD2073-5 HEAD PAD PLASTIC BACKING 1
37 022-01PD2081-5 BACK PAD PLASTIC BACKING 1
38 022-01PDR017 ROLLER PAD 3.75" X 7.00" LG. 2
39 011-0111008 SET SCREW: 1/4"-28 X .25" LG. (WZ) 4
40 012-0102015 1/2"-20 FLANGED NUT (WZ)-LH 1
PAGE 17 RPL-5601 ASSEMBLY
OWNER'S MANUAL
PART LIST
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
41 012-0102012 1/2"-20 FLANGED NUT (WZ) 1
42 014-0009007 BEARING: FLANGED Ø2.00" O.D. X Ø1.00" I.D. 4
43 014-0012010 BEARING: FLANGED BEARING Ø2.50" O.D. X Ø1.39" I.D. 4
44 014-0101002 BUSHING: OILITE FLANGED Ø.75" O.D X Ø.50" I.D X .38" LG. 2
45 014-0013003 1/2-20 LH, MALE ROD END 1
46 014-0013001 1/2-20 FEMALE ROD END 1
47 014-0024001 THRUST WASHER, 1" 2
48 014-0101017 BUSHING: OILITE FLANGED Ø1.00" ID X Ø1.38" OD X .75" LG. 2
49 014-10012001 THRUST BEARING, 1" 1
50 016-0201041 3.00" END CAP .06" WALL (BLACK) 1
51 019-0001003 BUMPER, 1.50" X .625" T 4
52 020-0011009 SPRING 1
53 011-0107055 1/4"-20UNC X .75" HHB (WZ) 2
54 011-0101030 5/16"-18UNC X 1.00" BHCS (WZ) 5
55 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 6
56 011-0201003 3/8"-16UNC X 1.00" BHCS (BZ) 2
57 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 8
58 011-0002044 3/8"-16UNC X 1.00" FHCS (WZ) W/NYLON PATCH 1
59 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 2
60 011-0407026 3/8"-16UNC X 3.00" HHB (WZ) 4
61 011-0407055 1/2"-13UNC X 4.75" HHB (WZ) 3
62 011-0102030 1/2"-13UNC X 5.25" HHB (WZ) 1
63 013-0002003 1/4" X 16mm SAE FLAT WASHER (WZ) 4
64 013-0302008 5/16" SAE FLAT WASHER (WZ) 14
65 014-0011001 NYLINER BUSHING: Ø 1.09" O.D. X Ø 1.00" I.D X 1.13" LG. 2
66 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 24
67 013-0303003 3/8" FENDER WASHER (BZ) 2
68 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 11
69 012-0104009 1/4"-20 UNC THIN NYLOCK NUT (WZ) 2
70 013-0102021 5/16" SPLIT WASHER (WZ) 4
71 013-0102020 3/8" SPLIT LOCK WASHER (BZ) 2
72 013-0102022 3/8" INTERNAL LOCK WASHER 10
74 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 8
75 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 1
76 011-0107009 3/8"-16UNC X 2.50" HHB (WZ) 4
77 011-0107029 5/16"-18UNC X 1.00" HHB (WZ) 8
78 021-0003559 ROC-AB PLACARD (LEFT) 1
79 021-0003569 ROC-AB PLACARD (RIGHT) 1
80 021-0003570 ROC-AB DECAL PLACARD (BACK) 1
81 021-0003135 DECAL WARNING 1.50" X 6.69" 1
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
OWNER'S MANUAL
PAGE 18
RPL-5601 ASSEMBLY

ITEM NO. PART NUMBER DESCRIPTION QTY.
82 021-0003008 DECAL COMMERCIAL MAINTENANCE 1.50" X 6.69" 1
83 021-0003113 DECAL PINCH POINT 1.63" X 3.25" (VERTICAL) 2
84 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1
85 021-0003560 DECAL LEVER ADJUST 2.00" X 4.00" (VERTICAL) 1
86 021-0003405 DECAL ROX 1
87 021-0003221 DECAL HOIST 2.50" X 9.13" 2
88 013-0302014 1/2" INTERNAL LOCK WASHER 6
89 012-0105008 1/2"-13 ACORN NUT (WZ) 6
90 026-01PL2200 PINETREE PLUG 3
91 026-01M2580 COMPRESSION RING, 3/8" 1
92 013-0402010 5/16" SAE FLAT WASHER (SS) 1
93 030-0303017 ROLL PIN .125" DIA. X .625" LG. 1
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
PAGE 19
OWNER'S MANUAL
RPL-5601 ASSEMBLY