HOLZMANN MASCHINEN ED 400FD User manual

Edición: 15/07/2019 –Revision - 01 –PlC - DE/EN/ES/FR
ED400FD ED400FDDIG
Originalfassung
DE
BETRIEBSANLEITUNG
METALLDREHMASCHINE
Übersetzung / Translation
EN
USER MANUAL
METAL TURNING LATHE
ES
INSTRUCCIONES DE SERVICIO
TORNO PARA METAL
FR
MANUEL D’UTILISATION
TOUR À MÉTAL

INHALT /INDEX
HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 2
ED400FD | ED400FDDIG
1INHALT /INDEX
1INHALT /INDEX 2
2SICHERHEITSZEICHEN / SAFETY SIGNS / SEÑALES DE SEGURIDAD /
SYMBOLES DE SECURITE 8
3TECHNIK / TECHNIC / TÉCNICA / TECHNIQUE 10
3.1 Lieferumfang / Delivery Content / Volumen de suministro / Contenu de la
livraison................................................................................................................... 10
3.1 Anzeige- und Bedienelemente / Display and Operating Controls / Elementos de
visualización y de mando / Éléments d'affichage et de commande.......................... 11
3.2 Komponenten / Components / Componentes / Composants............................. 12
3.3 Technische Daten / Technical Data / Datos técnicos / Données techniques ..... 13
4VORWORT (DE) 14
5SICHERHEIT 15
5.1 Bestimmungsgemäße Verwendung ................................................................... 15
5.1.1 Technische Einschränkungen..........................................................................15
5.1.2 Verbotene Anwendungen / Gefährliche Fehlanwendungen ..................................15
5.2 Anforderungen an Benutzer .............................................................................. 15
5.3 Sicherheitseinrichtungen................................................................................... 16
5.4 Allgemeine Sicherheitshinweise ........................................................................ 16
5.5 Elektrische Sicherheit........................................................................................ 17
5.6 Spezielle Sicherheitshinweise für Drehmaschinen............................................. 17
5.7 Gefahrenhinweise.............................................................................................. 17
6TRANSPORT 18
7MONTAGE 19
7.1 Vorbereitende Tätigkeiten ................................................................................. 19
7.1.1 Lieferumfang prüfen......................................................................................19
7.1.2 Anforderungen an den Aufstellort....................................................................19
7.1.3 Vorbereitung der Oberflächen.........................................................................20
7.1.4 Digitale Positionsanzeige befestigen (nur für Modell ED400FDDIG)......................20
7.1.5 Drehmaschine ausrichten/nivellieren ...............................................................21
7.1.6 Backenfutter überprüfen................................................................................21
7.1.7 Sichtprüfung ................................................................................................22
7.2 Netzanschluss ................................................................................................... 22
8BETRIEB 23
8.1 Vor Inbetriebnahme .......................................................................................... 23
8.2 Einfahren vor Erstinbetriebnahme..................................................................... 23
8.3 Betriebshinweise ............................................................................................... 23
8.4 Bedienung ......................................................................................................... 23
8.4.1 Motor Starten / Stoppen ................................................................................23
8.4.2 Spindeldrehzahlbereich auswählen ..................................................................23
8.4.3 Spindeldrehzahl einstellen..............................................................................24
8.4.4 Spindeldrehrichtung einstellen........................................................................24
8.4.5 Werkzeug in den Werkzeughalter einspannen...................................................25
8.4.6 Montage von Lünetten...................................................................................25
8.4.7 Nivellierung Reitstock zu Spindelstock .............................................................25
8.4.8 Bettschlitten –Schlosskasten - klemmen .........................................................26
8.4.9 Manueller Betrieb..........................................................................................26
8.4.10 Längsdrehen mit automatischen Vorschub...................................................26
8.4.11 Wechselräder wechseln.............................................................................27
8.4.12 Gewindeschneiden ...................................................................................27
8.4.13 Einstellung für Vorschub und Gewindesteigungen.........................................27
8.4.14 Drehfutter / Planscheibe Montage ..............................................................28
8.4.15 Oberschlitten...........................................................................................28
8.4.16 Reitstock.................................................................................................28
8.5 Allgemeine Arbeitshinweise .............................................................................. 29
8.5.1 3-Backenfutter .............................................................................................29
8.5.2 Langdrehen..................................................................................................30
8.5.3 Plandrehen und Einstiche...............................................................................30
8.5.4 Fixieren des Bettschlittens .............................................................................30
8.5.5 Drehen zwischen Spitzen ...............................................................................30

INHALT /INDEX
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ED400FD | ED400FDDIG
8.5.6 Drehen kurzer Kegel mit dem Oberschlitten .....................................................31
8.5.7 Gewindedrehen ............................................................................................31
9REINIGUNG 31
10 WARTUNG 32
10.1.1 Abschmieren ...........................................................................................32
10.1.2 Backen auswechseln.................................................................................33
11 LAGERUNG 33
12 ENTSORGUNG 33
13 FEHLERBEHEBUNG 34
14 DIGITALE POSITIONSANZEIGE (DITRON DL50 SERIE) 35
14.1 Anzeige- und Bedienelemente....................................................................... 35
14.2 Technische Daten / Technical Data ............................................................... 35
14.3 Grundlegende Funktionen ............................................................................. 36
14.3.1 Nullsetzen und Datenwiederherstellung.......................................................36
14.3.2 ABS/INC Modus .......................................................................................36
14.3.3 Koordinateneingabe .................................................................................36
14.3.4 Halbierungsfunktion (1/2 Funktion) ............................................................37
14.3.5 Anzeige Durchmesser/Radius.....................................................................37
14.3.6 Y+Z Funktion (anwendbar nur bei 3-Achs-Drehmaschinen) ...........................37
14.3.7 Memory-Funktion.....................................................................................37
14.3.8 Lineare Fehlerkompensation ......................................................................37
14.4 Systemparameter einstellen.......................................................................... 38
14.4.1 Gebertyp auswählen.................................................................................38
14.4.2 Auflösung einstellen .................................................................................39
14.4.3 Auswahl der Zählrichtung..........................................................................39
14.4.4 Zoll- und metrische Umrechnung ...............................................................40
14.4.5 Dezimalpunkteinstellung unter "Zoll" ..........................................................40
14.4.6 DRO-Modus einstellen...............................................................................40
14.4.7 Achsnummern einstellen ...........................................................................41
14.4.8 ID der Anzeigeeinheit überprüfen...............................................................41
15 PREFACE (EN) 42
16 SAFETY 43
16.1 Intended Use of the Machine......................................................................... 43
16.1.1 Technical Restrictions ...............................................................................43
16.1.2 Prohibited Applications / Hazardous Misapplications......................................43
16.2 User Requirements........................................................................................ 43
16.3 Safety Devices............................................................................................... 44
16.4 General Safety Instructions .......................................................................... 44
16.5 Electrical Safety ............................................................................................ 45
16.6 Special Safety Instructions for Lathes........................................................... 45
16.7 Hazard Warnings........................................................................................... 45
17 TRANSPORT 46
18 ASSEMBLY 46
18.1 Preparatory activities.................................................................................... 46
18.1.1 Checking Delivery Content ........................................................................46
18.1.2 Site Requirements....................................................................................47
18.1.3 Surface Preparation..................................................................................47
18.1.4 Fastening the Digital Read Out (only for model ED400FDDIG) .......................48
18.1.5 Aligning the Lathe ....................................................................................48
18.1.6 Checking the Jaw Chuck ...........................................................................48
18.1.7 Visual Inspection......................................................................................49
18.2 Power Supply ................................................................................................ 50
19 OPERATION 50
19.1 Before Start-up ............................................................................................. 50
19.2 Retracting the Machine ................................................................................. 50
19.3 Operating Instructions .................................................................................. 50
19.4 Operation ...................................................................................................... 50
19.4.1 Starting / Stopping the Engine...................................................................50
19.4.2 Selecting Spindle Speed Range ..................................................................50
19.4.3 Adjusting the Spindle Speed......................................................................51

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ED400FD | ED400FDDIG
19.4.4 Setting the Direction of Spindle Rotation.....................................................51
19.4.5 Clamping the tool in the tool holder............................................................52
19.4.6 Mounting Steady/Follow Rest.....................................................................52
19.4.7 Levelling Tailstock to Headstock.................................................................52
19.4.8 Carriage Lock ..........................................................................................53
19.4.9 Manual Operation.....................................................................................53
19.4.10 Turning with Automatic Feed .....................................................................53
19.4.11 Replacing Change Gears ...........................................................................54
19.4.12 Threading ...............................................................................................54
19.4.13 Setting the feed rate and thread pitches .....................................................54
19.4.14 Lathe Chuck / Face Plate Assembly ............................................................55
19.4.15 Top Slide ................................................................................................55
19.4.16 Tailstock .................................................................................................55
19.5 General Working Instructions ....................................................................... 56
19.5.1 3-Jaw Chuck............................................................................................56
19.5.2 Longitudinal Turning.................................................................................57
19.5.3 Plain Turning and Recessing ......................................................................57
19.5.4 Fixing the Lathe Slide ...............................................................................57
19.5.5 Turning between Tips ...............................................................................57
19.5.6 Turning Short Taper with the Top Slide .......................................................58
19.5.7 Thread Cutting.........................................................................................58
20 CLEANING 58
21 MAINTENANCE 58
21.1.1 Lubricating..............................................................................................59
21.1.2 Replacing Jaws ........................................................................................59
22 STORAGE 60
23 DISPOSAL 60
24 TROUBLESHOOTING 60
25 DIGITAL POSITION INDICATOR (DITRON DL50 SERIES) 61
25.1 Indicating and Operating Elements ............................................................... 61
25.2 Technische Daten / Technical Data ............................................................... 61
25.3 Basic Functions ............................................................................................. 62
25.3.1 Zeroing, Data Recvovery...........................................................................62
25.3.2 ABS/INC Mode.........................................................................................62
25.3.3 Coordinate Inputting ................................................................................62
25.3.4 1/2 function ............................................................................................62
25.3.5 Diameter/Radius Conversion .....................................................................63
25.3.6 Y+Z function (applicable for 3-axis lathes only) ...........................................63
25.3.7 Memory Function .....................................................................................63
25.3.8 Linear Error Compensation ........................................................................63
25.4 System Parameter Setting............................................................................. 64
25.4.1 Encoder Type Selection.............................................................................64
25.4.2 Resolution Setting....................................................................................64
25.4.3 Counting Direction Selection......................................................................65
25.4.4 Inch and Metric Conversion .......................................................................65
25.4.5 Decimal Point Setting Under Inch...............................................................65
25.4.6 DRO mode setting....................................................................................66
25.4.7 Axis Number Setting.................................................................................66
25.4.8 Checking the ID of the DRO.......................................................................66
26 PRÓLOGO (ES) 67
27 SEGURIDAD 68
27.1 Uso conforme a las especificaciones ............................................................. 68
27.1.1 Limitaciones técnicas................................................................................68
27.1.2 Aplicaciones prohibidas / aplicaciones indebidas peligrosas............................68
27.2 Requisitos del usuario ................................................................................... 68
27.3 Dispositivos de seguridad ............................................................................. 69
27.4 Indicaciones generales de seguridad ............................................................ 69
27.5 Seguridad eléctrica ....................................................................................... 70
27.6 Indicaciones especiales de seguridad para tornos ........................................ 70
27.7 Advertencias de peligro................................................................................. 70

INHALT /INDEX
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ED400FD | ED400FDDIG
28 TRANSPORTE 71
29 MONTAJE 72
29.1 Tareas preparatorias ..................................................................................... 72
29.1.1 Comprobación del volumen de suministro ...................................................72
29.1.2 Requisitos del lugar de instalación..............................................................72
29.1.3 Preparación de las superficies ....................................................................73
29.1.4 Fijación del indicador de posición digital (sólo para el modelo ED400FDDIG) ...73
29.1.5 Alineación/nivelación del torno...................................................................74
29.1.6 Comprobación del mandril.........................................................................74
29.1.7 Inspección visual .....................................................................................75
29.2 Conexión de red ............................................................................................ 75
30 FUNCIONAMIENTO 76
30.1 Antes de la puesta en marcha ....................................................................... 76
30.2 Arranque antes de la primera puesta en marcha ........................................... 76
30.3 Instrucciones de funcionamiento .................................................................. 76
30.4 Manejo .......................................................................................................... 76
30.4.1 Arranque / parada del motor .....................................................................76
30.4.2 Selección del rango de velocidades del husillo..............................................76
30.4.3 Ajuste de la velocidad del husillo................................................................77
30.4.4 Ajuste del sentido de rotación del husillo.....................................................77
30.4.5 Fijación de la herramienta en el portaherramientas ......................................77
30.4.6 Montaje de las lunetas..............................................................................78
30.4.7 Nivelación del contrapunto con respecto al cabezal.......................................78
30.4.8 Fijación de la caja del delantal en el carro de la bancada...............................79
30.4.9 Funcionamiento manual ............................................................................79
30.4.10 Torneado longitudinal con avance automático..............................................79
30.4.11 Sustitución de las ruedas intercambiables ...................................................80
30.4.12 Corte de rosca .........................................................................................80
30.4.13 Ajuste para avance y pasos de rosca ..........................................................80
30.4.14 Montaje del mandril del torno / plato de refrentar ........................................81
30.4.15 Carro superior .........................................................................................81
30.4.16 Contrapunto ............................................................................................81
30.5 Indicaciones generales de trabajo ................................................................ 82
30.5.1 Mandril de 3 mordazas..............................................................................82
30.5.2 Torneado longitudinal ...............................................................................83
30.5.3 Refrentado y punciones ............................................................................83
30.5.4 Fijación del carro de la bancada .................................................................83
30.5.5 Torneado entre puntas..............................................................................83
30.5.6 Torneado de conos cortos con el carro superior............................................84
30.5.7 Torneado de roscas ..................................................................................84
31 LIMPIEZA 84
32 MANTENIMIENTO 85
32.1.1 Lubricación..............................................................................................85
32.1.2 Sustitución de las mordazas ......................................................................86
33 ALMACENAMIENTO 86
34 ELIMINACIÓN DE RESIDUOS 86
35 SUBSANACIÓN DE ERRORES 87
36 INDICADOR DE POSICIÓN DIGITAL (DITRON SERIE DL50) 88
36.1 Elementos de visualización y de mando ........................................................ 88
36.2 Datos técnicos / Technical Data .................................................................... 88
36.3 Funciones básicas ......................................................................................... 89
36.3.1 Puesta a cero y recuperación de datos ........................................................89
36.3.2 Modo ABS/INC.........................................................................................89
36.3.3 Introducción de las coordenadas ................................................................89
36.3.4 Función de reducción a la mitad (función 1/2) .............................................90
36.3.5 Visualización del diámetro/radio.................................................................90
36.3.6 Función Y+Z (sólo aplicable en tornos de 3 ejes) .........................................90
36.3.7 Función de memoria .................................................................................90
36.3.8 Compensación de errores lineales ..............................................................90
36.4 Ajuste de los parámetros del sistema............................................................ 91