Honeywell HS-600 Operating and installation instructions

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Honeywell
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U.S.A.
Printed in U.S.A. Pub. No. A15--5111--006
23--20--31
Title Page T--1
30 May 2002
System Description and Installation
Manual
HS--600
High Speed Data System

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
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23--20--31 30 May 2002
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23--20--31 30 May 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
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SERVICE BULLETIN LIST
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Identified
Mod
Date Included
in this Manual Description

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
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LIST OF EFFECTIVE PAGES
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Title
T--1 30 May 2002
T--2 30 May 2002
Record of Revisions
RR--1 30 May 2002
RR--2 30 May 2002
Record of Temporary Revisions
RTR--1 30 May 2002
RTR--2 30 May 2002
Service Bulletin List
SBL--1 30 May 2002
SBL--2 30 May 2002
List of Effective Pages
LEP--1 30 May 2002
LEP--2 30 May 2002
Table of Contents
TC--1 30 May 2002
TC--2 30 May 2002
TC--3 30 May 2002
TC--4 30 May 2002
TC--5 30 May 2002
TC--6 30 May 2002
Introduction
INTRO--1 30 May 2002
INTRO--2 30 May 2002
INTRO--3 30 May 2002
INTRO--4 30 May 2002
System Description and Operation
1--1 30 May 2002
1--2 30 May 2002
1--3 30 May 2002
1--4 30 May 2002
1--5 30 May 2002
1--6 30 May 2002
1--7 30 May 2002
1--8 30 May 2002
1--9 30 May 2002
1--10 30 May 2002
1--11 30 May 2002
1--12 30 May 2002
1--13 30 May 2002
1--14 30 May 2002
Mechanical Installation
2--1 30 May 2002
2--2 30 May 2002
F
2--3/2--4 30 May 2002
F
2--5/2--6 30 May 2002
F
2--7/2--8 30 May 2002
2--9 30 May 2002
2--10 30 May 2002
2--11 30 May 2002
2--12 30 May 2002
Electrical Installation
3--1 30 May 2002
3--2 30 May 2002
3--3 30 May 2002
3--4 30 May 2002
3--5 30 May 2002
3--6 30 May 2002
3--7 30 May 2002
3--8 30 May 2002
3--9 30 May 2002
3--10 30 May 2002
F
3--11/3--12 30 May 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
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Subheading and Page Date Subheading and Page Date
Installation Check
4--1 30 May 2002
4--2 30 May 2002
4--3 30 May 2002
4--4 30 May 2002
Adjustment/test
5--1 30 May 2002
5--2 30 May 2002
5--3 30 May 2002
5--4 30 May 2002
5--5 30 May 2002
5--6 30 May 2002
5--7 30 May 2002
5--8 30 May 2002
Fault Isolation
6--1 30 May 2002
6--2 30 May 2002
Maintenance Practices
7--1 30 May 2002
7--2 30 May 2002
7--3 30 May 2002
7--4 30 May 2002
M4 Call Cause Code List
A--1 30 May 2002
A--2 30 May 2002
A--3 30 May 2002
A--4 30 May 2002
A--5 30 May 2002
A--6 30 May 2002
A--7 30 May 2002
A--8 30 May 2002
A--9 30 May 2002
A--10 30 May 2002
Inmarsat Registration Form
B--1 30 May 2002
B--2 30 May 2002
B--3 30 May 2002
B--4 30 May 2002
B--5 30 May 2002
B--6 30 May 2002
B--7 30 May 2002
B--8 30 May 2002
B--9 30 May 2002
B--10 30 May 2002
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CONTENTS

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--1
TABLE OF CONTENTS
Subject Page
INTRODUCTION INTRO--1...........................................................
1. Proprietary, Export, and Precautionary Data INTRO--1...............................
A. Proprietary Notice INTRO--1..................................................
B. Export Notice INTRO--1......................................................
C. Special Precautions INTRO--1................................................
2. Content Data INTRO--2..........................................................
A. How to Use This Manual INTRO--2............................................
B. Weights and Measurements INTRO--3.........................................
C. Acronyms and Abbreviations INTRO--3.........................................
3. Customer Assistance INTRO--4...................................................
A. Who to Contact INTRO--4....................................................
SYSTEM DESCRIPTION AND OPERATION 1--1..................................
1. Overview 1--1..............................................................
A. General 1--1...........................................................
B. Aero--H/H+ 1--3........................................................
C. Inmarsat High Speed Systems 1--3.......................................
D. System Performance 1--4...............................................
E. FCC Compliance 1--5...................................................
2. System Components 1--6...................................................
A. General 1--6...........................................................
3. Component Descriptions 1--7................................................
A. HS--600 High Speed Data Unit (HSU) 1--7.................................
B. High Speed Combiner Assembly 1--12.....................................
C. RF Power Splitter 1--13..................................................
D. HSU Mounting Tray 1--13.................................................
MECHANICAL INSTALLATION 2--1.............................................
1. Overview 2--1..............................................................
A. General 2--1...........................................................
B. Equipment and Materials 2--1............................................
2. Mechanical Installation Design 2--1...........................................
A. HS--600 HSU Provisions 2--1............................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--2
B. High Speed Combiner Assembly 2--1.....................................
C. RF Power Splitter Provisions 2--1.........................................
ELECTRICAL INSTALLATION 3--1..............................................
1. Overview 3--1..............................................................
A. General 3--1...........................................................
B. Equipment and Materials 3--1............................................
2. Electrical Installation Procedure 3--1..........................................
A. General 3--1...........................................................
B. Power Requirements 3--1...............................................
C. Ground Requirements 3--2..............................................
(1) General 3--2.......................................................
(2) Chassis Grounding 3--2.............................................
(3) Shield Grounds 3--3................................................
(4) Power/Signal Grounds 3--4..........................................
3. Electrical Installation 3--5....................................................
A. HS--600 HSU 3--5......................................................
INSTALLATION CHECK 4--1....................................................
1. Overview 4--1..............................................................
A. General 4--1...........................................................
2. Installation Checkout 4--1...................................................
A. General 4--1...........................................................
B. Cable Loss Checks 4--1.................................................
(1) HS--600 HSU to HPA Path Loss 4--1..................................
(2) HPA to Antenna Loss 4--1...........................................
C. Power Checks 4--2.....................................................
D. RF Checks 4--2........................................................
ADJUSTMENT/TEST 5--1.......................................................
1. Overview 5--1..............................................................
A. General 5--1...........................................................
2. Details 5--1................................................................
A. General 5--1...........................................................
B. Software 5--1..........................................................
C. System Initialization 5--1................................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--3
D. Typical Maintenance Port Start--Up Information 5--3........................
E. Maintenance Menu Items 5--6............................................
FAULT ISOLATION 6--1........................................................
1. Overview 6--1..............................................................
A. General 6--1...........................................................
MAINTENANCE PRACTICES 7--1...............................................
1. Overview 7--1..............................................................
A. General 7--1...........................................................
B. Equipment and Materials 7--1............................................
2. Procedure for the HS--600 HSU 7--1..........................................
A. Removal and Reinstallation Procedures 7--1...............................
B. Adjustment Procedures 7--2.............................................
C. Repair Procedures 7--2.................................................
D. Return to Service Procedures 7--2........................................
3. Procedure for the Combiner/Splitter 7--2......................................
A. Removal and Reinstallation Procedures 7--2...............................
B. Adjustment Procedures 7--3.............................................
C. Repair Procedures 7--3.................................................
D. Return to Service Procedures 7--3........................................
4. Instructions for Continued Airworthiness, Code of Federal Regulation
CFR 91.213 7--4...........................................................
A. General 7--4...........................................................
B. Instructions 7--4........................................................
APPENDIX A
M4 CALL CAUSE CODE LIST A--1...............................................
1. Overview A--1..............................................................
A. General A--1...........................................................
APPENDIX B
INMARSAT REGISTRATION FORM B--1..........................................
1. Overview B--1..............................................................
A. General B--1...........................................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--4
List of Illustrations
Figure Page
Figure 1-1. High Speed Data System Block Diagram 1--1......................
Figure 1-2. HS--600 HSU 1--8..............................................
Figure 1-3. High Speed Combiner Assembly 1--12.............................
Figure 1-4. RF Power Splitter 1--13...........................................
Figure 2-1. HSU Outline and Installation Diagram 2--3.........................
Figure 2-2. High Speed Combiner Outline and Installation Diagram 2--7.........
Figure 2-3. RF Power Splitter Outline Diagram 2--9............................
Figure 2-4. Typical Dimensions for 4--MCU Tray Assemblies 2--10................
Figure 2-5. Typical Dimensions for 8--MCU Tray Assemblies 2--11................
Figure 3-1. Electric Cable Chart 3--2........................................
Figure 3-2. Example 1, Multi--point Shield Ground 3--3........................
Figure 3-3. Example 2, Multi--point Shield Ground 3--3........................
Figure 3-4. Shield Grounding Example for Rack Mount Connectors 3--4.........
Figure 3-5. Aircraft Grounding 3--5..........................................
Figure 3-6. HSU ARINC 600 Connector (P1) Pin Layout 3--6...................
Figure 3-7. Contact Arrangements for P1--C Bottom Insert,
HSU ARINC 600 Connector 3--9..................................
Figure 3-8. HSU Data Loader Connector (J1) Pin Layout 3--9..................
Figure 3-9. RF System Interface 3--10........................................
Figure 3-10. High Speed Data System Interconnect Diagram 3--11................
Figure 4-1. RX Path Loss 4--3..............................................
Figure 4-2. TX Path Loss 4--3..............................................
Figure 5-1. SDU to PC Cable 5--2...........................................
Figure 5-2. HSU RS--232 Maintenance Cable 5--2............................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
23--20--31 30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--5
List of Tables
Table Intro--1. Related Publications INTRO--2.......................................
Table 1-1. SDU DLT RS--232 Port Configuration 1--2.........................
Table 1-2. SDU CMT Keystrokes 1--2......................................
Table 1-3. Type of Service 1--3............................................
Table 1-4. Assumptions 1--4..............................................
Table 1-5. Calculations 1--4...............................................
Table 1-6. Total Number of Calls with Aero--H+ (Spot beam operation)
and 10.5 Kbps Packet Data Rate 1--4............................
Table 1-7. Total Number of Calls with Aero--H+ (Spot beam operation)
and 600 bps Packet Data Rate 1--5..............................
Table 1-8. Total Number of Calls with Aero--H+ (Global beam operation)
and 10.5 Kbps Packet Data Rate 1--5............................
Table 1-9. Total Number of Calls with Aero--H+ (Global beam operation)
and 600 bps Packet Data Rate 1--5..............................
Table 1-10. Components Supplied by Honeywell 1--6.........................
Table 1-11. Components/Parts Not Supplied by Honeywell 1--6................
Table 1-12. HS--600 Leading Particulars 1--9.................................
Table 1-13. DO--160D Environmental Categories 1--10.........................
Table 1-14. HSU Front Panel Light Description 1--11...........................
Table 1-15. HSU Mounting Trays 1--14.......................................
Table 3-1. Contact Arrangements for P1--A Top Insert,
HSU ARINC 600 Connector 3--7.................................
Table 3-2. Contact Arrangements for P1--B Top Insert,
HSU ARINC 600 Connector 3--8.................................
Table 4-1. Power Checks 4--2.............................................
Table 4-2. RF Checks 4--2................................................
Table 5-1. SDU to PC Wire List 5--1........................................
Table 5-2. HSU to RS--232 Maintenance Port Wire List 5--2...................
Table 5-3. Typical HS--600 Maintenance Port Information 5--3.................
Table 5-4. Maintenance Menu Items 5--6...................................
Table A--1. Call Cause Code List A--1.......................................