HRS GT50 Series User manual

GT50 Series
Harness Operation Manual
１． PARTS DESCRIPTION
２． ASSEMBLY PROCESS
３． REPAIR PROCESS
４． HANDLING OF COMPONENTS
COUNT
DESCRIPTION OF REVISIONS
DESIGNED
CHECKED
DATE
0
名称TITLE
GT50 Series Harness Operation Manual
APPROVED
HK.UMEHARA
20220210
CHECKED
OM.MIYAMOTO
20220210
DESIGNED
YT.TAKANASHI
20220210
WRITTEN
RS.TAKAGI
20220210
技術指定書TECHICAL SPECIFICATION
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FORM HC0011-9-1
HIROSE ELECTRIC CO.,LTD.
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1. PARTS DESCRIPTION
List of Part Numbers
Part No.
Description
HRS Product Name
1
Crimp Contact
GT50-28SCFA
2
Socket
GT50-＊S-1C
3
Cable（AWG #28）
―
＊＝No. of Pos.
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2. ASSEMBLY PROCESS
①Strip the Cable
Note：Please refer to the Crimp Quality Standard for details on strip length.
②Crimp the Cable in to the Contact
List of Crimp Tool Number
Crimp Contact
HRS Crimp Tool
GT50-28SCFA
AP105-GT50-28S
Note 1: Please use the Hirose crimp tool.
Note 2: Please refer to the Crimp Quality Standard and the crimp parameters by
cable to check crimp condition.
③Insert contact and push until a click is heard.
Please take care not to insert the terminal in the opposite orientation.
Straight Insertion (Correct)
Note 1: Holding the cable, please insert straight into the housing.
Note 2: If the crimped terminal does not enter the housing smoothly, remove and
then re-insert it.
Crimping Portions Facing Downward
during
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Angled Insertion (Incorrect)
Up-down Direction (Incorrect) Right-left Direction (Incorrect)
Scoop and Twisted Insertion (Incorrect)
Note：Do not use excessive scooping or twisting when inserting terminals.
Scoop Insertion (Incorrect) Twisted (Incorrect)
＜Precautions When Inserting Terminals＞
When inserting terminals, hold the socket and insert the terminal without touching
the lock lever (circles in red on the picture below).
Lock Lever
Socket
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④Make sure that the contact lance is hooked by the housing lance of the socket.
Contact Lance
Insertion
Direction
Housing Lance
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3. REPAIR PROCESS
For removing the inserted contact from the socket, lift up the housing lance by using a
pointed needle, and pull out the cable.
One removed, socket cannot be re-used. Please use a new part after repair is
completed.
4. HANDLING OF COMPONENTS
１）Do not touch the terminal contact points and the barrel inside.
２）In the event that the terminal must be handled, please wear gloves in order to
prevent corrosion.
３）Placing items on top of a terminal or dropping a terminal may result in shape
deformities or contamination. Please handle terminals carefully.
４）In the event of terminals becoming tangled, please do not forcibly pull or bend
them apart, but disentangle them carefully.
５）Use caution when handling terminals so as to avoid deformation.
６）Make sure that the terminals of crimped cables do not become entangled.
When bundling or stacking cables, please prevent the terminals from being
subjected to any external force.
７）Use caution to ensure that the part is not subjected to any large impacts.
８）Avoid storing in dusty places.
９）Do not place wire harnesses on the floor.
１０）Refrain from any handling that may result in terminal damage or deformation.
１１）Do not use the housing in case it drops.
Apr.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.