HRS GT36 User manual

INSTRUCTION MANUAL FOR GT36 TERMINALS
COUNT
DESCRIPTION OF REVISIONS
DESIGNED
CHECKED
DATE
2
19
DIS-T-00003311
MH.YAMAGUCHI
MO.OKADA
18.08.02
名称TITLE
INSTRUCTION MANUAL FOR GT36 TERMINALS
APPROVED
AR.SHIRAI
16.05.24
CHECKED
KI.HIROKAWA
16.05.24
DESIGNED
TK.SUZUKI
16.05.24
WRITTEN
TK.SUZUKI
16.05.24
TECHNICAL SPECIFICATION
ETAD-T0392-01
2
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FORM HC0011-9-1
HIROSE ELECTRIC CO.,LTD.
△
△
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
1. Names of Parts
GT36-*SCF Center terminal
GT36-*SCF(A) Center terminal
Core barrel
Carrier
Core barrel
Carrier
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
GT36-*.*-*.*SCF
GT36-*.*-*.*SCF(A), -B
Carrier
Fix terminal
Sheath barrel
Shield barrel
Insulation washer
Insulation
washer
holder
Carrier
Fix terminal
Sheath barrel
Shield barrel
Insulation washer
Insulation
washer
holder
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
2. Construction of Parts
Hirose part name
Hirose part number
Center terminal
GT36A-2022SCF
CL786-0028-3-00
GT36-2428SCF
CL786-0001-7-00
GT36-2428SCF(A)
CL786-0010-8-00
GT36-30SCF(ID)(A)
CL786-0042-4-00
Outer terminal
GT36-1.6-2.9SCF
CL786-0003-2-00
GT36-3.3-3.8SCF
CL786-0005-8-00
GT36-1.6-2.9SCF(A)
CL786-0004-5-00
GT36-1.6-2.9SCF(A)-B
CL786-0114-0-00
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
(1) Crimping procedures
①Termination of coaxial cable
②Crimping center terminal
⑤Crimp the shield and sheath.
*Insert the center terminal to the
insulation washer when inserting
it. Insert it along the groove of the
insulation washer.
Center
terminal
Insulation
washer
④Insert the center terminal into the outer terminal.
*Use our exclusive jig for crimping.
③Insert the outer terminal cut from the carrier into
the exclusive caulking jig.
*The allowable maximum bent of the outer terminal is
10º as shown in the drawing. Bending up to 10º is
allowed only once.
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
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Crimping height list
Applicable terminals：GT36-2428SCF(A)、GT36-1.6-2.9SCF(A), -B
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
C’
D
D’
Sumitomo
Electric
Industries
1.5D-XESTA(HF)
0.50
-0.56
1.09
-1.19
2.34
-2.42
2.22
-2.42
2.74
-3.02
-
3.25
-3.35
3.12
-3.32
98N
MIN
Shikoku
Cable
EM-1.5DS-QEHBE
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
EM-1.5DS-QEHE
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
1.5DS-QEHB
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
Yazaki
Corporation
1.5DS-VP
0.50
-0.56
1.09
-1.19
2.83-
3.11
-
2.58-
2.66
2.29-
2.49
2.29-
2.49
3.25-
3.35
98N
MIN
1.5DS-BP
0.50
-0.56
1.09
-1.19
2.91-
3.14
-
2.66-
2.74
2.29-
2.49
2.29-
2.49
3.25-
3.35
98N
MIN
Applicable terminals：GT36A-2022SCF、GT36-3.3-3.8SCF
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Sumitomo
Electric
Industries
2.5DS-GXCA(HF)
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
-
3.53
-3.68
4.35
-4.55
98N
MIN
2.5DS-GXCA(3.8)LF
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
3.53
-3.63
4.35
-4.55
98N
以上
Shikoku Cable
EM-2.5DS-QFBE(TA)
0.82
-0.88
1.31
-1.41
3.16
-3.24
2.72
-2.92
-
3.50
-3.65
4.35
-4.55
98N
MIN
Harada Industry
2.5DS-GEC FH
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
-
3.53
-3.65
4.35
-4.55
98N
MIN
Yazaki
Corporation
2.5DS-FBP
0.82-
0.88
1.31-
1.41
3.19-
3.27
2.72-
2.92
-
3.53-
3.68
4.35-
4.55
98N
MIN
Applicable terminals：GT36-2428SCF、GT36-1.6-2.9SCF
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Shikoku Cable
EM-1.5DS-QEHE
0.53
-0.59
1.28
-1.38
2.34
-2.42
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
EM-1.5DS-QEHBE
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.30
-3.38
3.12
-3.32
98N
MIN
1.5DS-QEHB
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.30
-3.38
3.12
-3.32
98N
MIN
Sumitomo
Electric
Industries
1.5D-XESTA(HF)
0.53
-0.59
1.28
-1.38
2.34
-2.40
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
Yazaki
Corporation
1.5DS-VP
0.53
-0.59
1.28
-1.38
2.36
-2.42
2.22
2.42
-
3.22
-3.30
3.12
-3.32
98N
MIN
1.5DS-BP
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
２
２
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
Applicable terminals：GT36-30SCF(ID)(A)、GT36-1.6-2.9SCF(A), -B
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Shikoku Cable
EM-1.5C-QEHE
0.44
-0.50
0.56
-0.63
2.34
-2.42
2.22
-2.42
2.74
-3.02
3.25
-3.35
3.12
-3.32
98N
MIN
EM-1.5C-XE(TA)
0.44-
0.50
0.56-
0.63
2.34-
2.42
2.22-
2.42
2.74-
3.02
3.25-
3.35
3.12-
3.32
98N
MIN
Yazaki
Corporation
1.5C-VP
0.42
-0.48
0.56
-0.63
2.34
-2.42
2.22
-2.42
2.74
-3.02
3.25
-3.35
3.12
-3.32
98N
MIN
1.5C-BP
0.42-
0.48
0.56-
0.63
2.34-
2.42
2.22-
2.42
2.74-
3.02
3.25-
3.35
3.12-
3.32
98N
MIN
*Y’-Y’ part C/H of the GT36…SCF(A), -B terminal depends on the Y-YB dimension. Its dimension
need not be controlled.(Yazaki Co., Ltd. 1.5C-VP and 1.5C-BP are excluded)
２
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
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C/H C/W dimension position
C’
GT36-*SCF
GT36-*.*-*.*SCF
GT36-*SCF(A)
GT36-*.*-*.*SCF(A), -B
２
２
Cross
section XX
Cross
section XX
Cross
section YY
Cross
section Y’ Y’
Cross
section ZZ
A
A’
B
C
D
B’
D’
A
A’
B
C
D
Stranded core
A
A’
B’
D’
GT36-*SCF(ID)(A)
GT36-*.*-*.*SCF(A), -B
Cross
section XX
Cross
section XX
Cross
section YY
Cross
section Y’ Y’
Cross
section ZZ
Cross
section XX
Cross
section XX
Single core
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
C/H measuring method
Use a micrometer with a blade for the spindle and a micrometer with a blade for the anvil.
Measure as shown below.
Core barrel C/W measuring method
Use a micrometer with a blade for the spindle and a micrometer with a blade for the anvil.
Measure as shown below.
Center terminal
Outer terminal
Crimping height
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
Crimping height
Crimping width
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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ETAD-T0392-01
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FORM HC0011-9-2
△
Tensile strength measuring method
Test method
Fix the outer terminal with a jig, pull in the pulling direction shown below at 100 mm/min, and
measure the strength of the crimped part.
Fig. Outline of Pulling Test
Pulling direction
Fixing jig
Outer
terminal
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.