HRS GT36 User manual

INSTRUCTION MANUAL FOR GT36 TERMINALS
COUNT
DESCRIPTION OF REVISIONS
DESIGNED
CHECKED
DATE
2
19
DIS-T-00003311
MH.YAMAGUCHI
MO.OKADA
18.08.02
名称TITLE
INSTRUCTION MANUAL FOR GT36 TERMINALS
APPROVED
AR.SHIRAI
16.05.24
CHECKED
KI.HIROKAWA
16.05.24
DESIGNED
TK.SUZUKI
16.05.24
WRITTEN
TK.SUZUKI
16.05.24
TECHNICAL SPECIFICATION
ETAD-T0392-01
2
1/ 32
FORM HC0011-9-1
HIROSE ELECTRIC CO.,LTD.
△
△
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
1. Names of Parts
GT36-*SCF Center terminal
GT36-*SCF(A) Center terminal
Core barrel
Carrier
Core barrel
Carrier
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HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
GT36-*.*-*.*SCF
GT36-*.*-*.*SCF(A), -B
Carrier
Fix terminal
Sheath barrel
Shield barrel
Insulation washer
Insulation
washer
holder
Carrier
Fix terminal
Sheath barrel
Shield barrel
Insulation washer
Insulation
washer
holder
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
2. Construction of Parts
Hirose part name
Hirose part number
Center terminal
GT36A-2022SCF
CL786-0028-3-00
GT36-2428SCF
CL786-0001-7-00
GT36-2428SCF(A)
CL786-0010-8-00
GT36-30SCF(ID)(A)
CL786-0042-4-00
Outer terminal
GT36-1.6-2.9SCF
CL786-0003-2-00
GT36-3.3-3.8SCF
CL786-0005-8-00
GT36-1.6-2.9SCF(A)
CL786-0004-5-00
GT36-1.6-2.9SCF(A)-B
CL786-0114-0-00
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
(1) Crimping procedures
①Termination of coaxial cable
②Crimping center terminal
⑤Crimp the shield and sheath.
*Insert the center terminal to the
insulation washer when inserting
it. Insert it along the groove of the
insulation washer.
Center
terminal
Insulation
washer
④Insert the center terminal into the outer terminal.
*Use our exclusive jig for crimping.
③Insert the outer terminal cut from the carrier into
the exclusive caulking jig.
*The allowable maximum bent of the outer terminal is
10º as shown in the drawing. Bending up to 10º is
allowed only once.
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FORM HC0011-9-2
△
Crimping height list
Applicable terminals：GT36-2428SCF(A)、GT36-1.6-2.9SCF(A), -B
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
C’
D
D’
Sumitomo
Electric
Industries
1.5D-XESTA(HF)
0.50
-0.56
1.09
-1.19
2.34
-2.42
2.22
-2.42
2.74
-3.02
-
3.25
-3.35
3.12
-3.32
98N
MIN
Shikoku
Cable
EM-1.5DS-QEHBE
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
EM-1.5DS-QEHE
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
1.5DS-QEHB
0.50
-0.56
1.09
-1.19
2.38
-2.46
2.22
-2.42
2.78
-3.06
-
3.25
-3.35
3.12
-3.32
98N
MIN
Yazaki
Corporation
1.5DS-VP
0.50
-0.56
1.09
-1.19
2.83-
3.11
-
2.58-
2.66
2.29-
2.49
2.29-
2.49
3.25-
3.35
98N
MIN
1.5DS-BP
0.50
-0.56
1.09
-1.19
2.91-
3.14
-
2.66-
2.74
2.29-
2.49
2.29-
2.49
3.25-
3.35
98N
MIN
Applicable terminals：GT36A-2022SCF、GT36-3.3-3.8SCF
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Sumitomo
Electric
Industries
2.5DS-GXCA(HF)
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
-
3.53
-3.68
4.35
-4.55
98N
MIN
2.5DS-GXCA(3.8)LF
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
3.53
-3.63
4.35
-4.55
98N
以上
Shikoku Cable
EM-2.5DS-QFBE(TA)
0.82
-0.88
1.31
-1.41
3.16
-3.24
2.72
-2.92
-
3.50
-3.65
4.35
-4.55
98N
MIN
Harada Industry
2.5DS-GEC FH
0.82
-0.88
1.31
-1.41
3.19
-3.27
2.72
-2.92
-
3.53
-3.65
4.35
-4.55
98N
MIN
Yazaki
Corporation
2.5DS-FBP
0.82-
0.88
1.31-
1.41
3.19-
3.27
2.72-
2.92
-
3.53-
3.68
4.35-
4.55
98N
MIN
Applicable terminals：GT36-2428SCF、GT36-1.6-2.9SCF
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Shikoku Cable
EM-1.5DS-QEHE
0.53
-0.59
1.28
-1.38
2.34
-2.42
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
EM-1.5DS-QEHBE
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.30
-3.38
3.12
-3.32
98N
MIN
1.5DS-QEHB
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.30
-3.38
3.12
-3.32
98N
MIN
Sumitomo
Electric
Industries
1.5D-XESTA(HF)
0.53
-0.59
1.28
-1.38
2.34
-2.40
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
Yazaki
Corporation
1.5DS-VP
0.53
-0.59
1.28
-1.38
2.36
-2.42
2.22
2.42
-
3.22
-3.30
3.12
-3.32
98N
MIN
1.5DS-BP
0.53
-0.59
1.28
-1.38
2.38
-2.46
2.22
2.42
-
3.25
-3.33
3.12
-3.32
98N
MIN
２
２
２
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2
△
Applicable terminals：GT36-30SCF(ID)(A)、GT36-1.6-2.9SCF(A), -B
Cable
manufacturer
Cable name
Measuring position
Tensile
strength
A
A’
B
B’
C
D
D’
Shikoku Cable
EM-1.5C-QEHE
0.44
-0.50
0.56
-0.63
2.34
-2.42
2.22
-2.42
2.74
-3.02
3.25
-3.35
3.12
-3.32
98N
MIN
EM-1.5C-XE(TA)
0.44-
0.50
0.56-
0.63
2.34-
2.42
2.22-
2.42
2.74-
3.02
3.25-
3.35
3.12-
3.32
98N
MIN
Yazaki
Corporation
1.5C-VP
0.42
-0.48
0.56
-0.63
2.34
-2.42
2.22
-2.42
2.74
-3.02
3.25
-3.35
3.12
-3.32
98N
MIN
1.5C-BP
0.42-
0.48
0.56-
0.63
2.34-
2.42
2.22-
2.42
2.74-
3.02
3.25-
3.35
3.12-
3.32
98N
MIN
*Y’-Y’ part C/H of the GT36…SCF(A), -B terminal depends on the Y-YB dimension. Its dimension
need not be controlled.(Yazaki Co., Ltd. 1.5C-VP and 1.5C-BP are excluded)
２
２
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FORM HC0011-9-2
△
C/H C/W dimension position
C’
GT36-*SCF
GT36-*.*-*.*SCF
GT36-*SCF(A)
GT36-*.*-*.*SCF(A), -B
２
２
Cross
section XX
Cross
section XX
Cross
section YY
Cross
section Y’ Y’
Cross
section ZZ
A
A’
B
C
D
B’
D’
A
A’
B
C
D
Stranded core
A
A’
B’
D’
GT36-*SCF(ID)(A)
GT36-*.*-*.*SCF(A), -B
Cross
section XX
Cross
section XX
Cross
section YY
Cross
section Y’ Y’
Cross
section ZZ
Cross
section XX
Cross
section XX
Single core
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FORM HC0011-9-2
△
C/H measuring method
Use a micrometer with a blade for the spindle and a micrometer with a blade for the anvil.
Measure as shown below.
Core barrel C/W measuring method
Use a micrometer with a blade for the spindle and a micrometer with a blade for the anvil.
Measure as shown below.
Center terminal
Outer terminal
Crimping height
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
Crimping height
Crimping width
Micrometer (Anvil)
Micrometer (Spindle) Measure
at almost center of the barrel.
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FORM HC0011-9-2
△
Tensile strength measuring method
Test method
Fix the outer terminal with a jig, pull in the pulling direction shown below at 100 mm/min, and
measure the strength of the crimped part.
Fig. Outline of Pulling Test
Pulling direction
Fixing jig
Outer
terminal
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FORM HC0011-9-2
△
（３）Crimping quality standard
・Strip dimension
Terminal name
L1
L2
L3
GT36-2428SCF(A), GT36-1.6-2.9SCF(A), -B
2.9±0.4
0.4
5.0 4.0 

10.1±0.6
GT36A-2022SCF, GT36-3.3-3.8SCF
2.7±0.4
0.3
5.0 3.0 

5.2±0.6
GT36-2428SCF, GT36-1.6-2.9SCF
2.6±0.4
0.3
5.0 3.0 

5.2±0.6
GT36-30SCF(ID)(A), GT36-1.6-2.9SCF(A), -B
2.6±0.4
0.4
5.0 3.0 

10.1±0.6
*Press the insulator against the applicator and crimp the center terminal.
*Crimping of the outer terminal should be based on the center terminal.
２
２
Insulator
Outer conductor
Inner conductor
Sheath
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FORM HC0011-9-2
△
①Crimping quality standard of the crimp terminals GT36A-2022SCF, and GT36-2428SCF
②Applicable cables
GT36A-2022SCF Applicable core sizes：AWG#20 to #22 or equivalent
GT36-2428SCF Applicable core sizes：AWG#24 to #28 or equivalent
③Quality standard
・Crimping position
Dimension (mm)
A
0.1 or more
*The specified dimension A is a recommended
value. The quality is OK
if the core can be seen from the core barrel.
*The core must not contact the specified position.
・Twisting
Angle
B
±5°or less
・Bending up, Bending down
GT36A-2022SCF
Angle
C
5°or less
D
4°or less
GT36-2428SCF
Angle
C
10°or less
D
5°or less
Standard plane
Standard
plane
Standard plane
Specified
position
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FORM HC0011-9-2
△
・Rolling
Angle
E
±5°or less
・Crimp burr height
Dimension (mm)
F
0.05 or less
・Bell mouth, Cutoff tab
Dimension (mm)
G
0.3 or less*
H
0.25 or less
I
0.1 or less
*The bell mouth should exist.
・Side Bell mouth
GT36A-2022SCF
Dimension(mm)
J
0.14 or less
K
0.14 or less
断面 X-X
Enlarged view of portion Y
Cross section XX
Standard plane
Cross section XX
基準面
基準面
Standard plane
Standard plane
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FORM HC0011-9-2
△
①Crimping quality standard of crimp terminal GT36-2428SCF(A),GT36-30SCF(ID)(A)
②Applicable cables
GT36-2428SCF(A) ・Applicable core size: AWG#24 to #28 or equivalent
GT36-30SCF(ID)(A) ・Applicable core size: AWG#30 single core or equivalent
③Quality standard
・Crimping position
Dimension (mm)
A
0.1 or more
*The specified dimension A is a recommended
value. The quality is OK
if the core can be seen from the core barrel.
*The core must not contact the specified position.
・Twisting
Angle
B
±5°or less
Standard plane
Standard
plane
Specified
position
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FORM HC0011-9-2
△
・Bending up, Bending down
Angle
C
5°or less
D
5°or less
・Rolling
Angle
E
±5°or less
・Crimp burr height
Dimension (mm)
F1
0.05 or less
Burr height measuring method
Measure the dimension A with a micrometer (point and blade). Then, measure the dimension B
with the micrometer (blade and blade) and calculate the burr height from the difference between
dimensions A and B.
・Bell mouth, Cutoff tab
Dimension (mm)
G
0.3 or less*
H
0.25 or less
I
0.1 or less
*The bell mouth should exist.
Cross section XX
Enlarged view of
portion Y
Cross section XX
Standard
plane
Standard plane
*The rolling standard does
not apply to the
GT36-30SCF(ID)(A)
terminal, whose crimping
shape is round (need not
be controlled).
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HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
①Crimping quality standard of crimp terminal GT36-1.6-2.9SCF(A), -B
②Applicable cables
Insulator O. D.: 1.5 to 2.0
Outer conductor O. D.: 2.0 to 2.5
Sheath O. D.: 2.6 to 3.4
③Quality standard
・Crimping position
Dimension (mm)
A
0.4～1.7
B
0.1 or more*
C
0.4～1.2
*The dimension B is
a recommended value.
The quality is OK if it can be
checked visually that
the shield braid does not
project from the cable insulator.
・Bending up, Bending down
Angle
D
5°or less
E
5°or less
・Twisting
Angle
F
±5°or less
２
Standard plane
Standard plane
Standard plane
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FORM HC0011-9-2
△
・Rolling
Angle
G
±5°or less
・Cutoff tab
Dimension (mm)
H
1.0 or less
・GAP Dimension between Center terminal and Outer terminal
Dimension (mm)
Ｊ
0.02 or more
※Withstand voltage or
insulation resistance
is substitute method of
inspection for dimension
Cross
section XX
Standard plane
G
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FORM HC0011-9-2
△
・Outer terminal size after crimping
GT36-*.*-*.*SCF(A), -B
Dimension(mm)
J
12.8±0.05
・Insulation washer holder dimension
GT36-*.*-*.*SCF(A), -B
Dimension(mm)
L
2.58-2.67
※Use blade-blade micrometer and measure once ratchet stop works.
２
２
Measurement point
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HIROSE ELECTRIC CO.,LTD.
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FORM HC0011-9-2
△
①Crimping quality standard of crimp terminal GT36-1.6-2.9SCF ,GT36-3.3-3.8SCF
②Applicable cables
GT36-1.6-2.9SCF Insulator O. D.: 1.5 to 2.0
Outer conductor O. D.: 2.0 to 2.5
Sheath O. D.: 2.6 to 3.4
GT36-3.3-3.8SCF Insulator O. D.: 2.5 to 2.9
Outer conductor O. D.: 2.8 to 3.6
Sheath O. D.: 3.6 to 4.0
②Quality standard
・Crimping position
GT36-1.6-2.9SCF
Dimension (mm)
A
0.4～2.2
B
0.1 or more*
C
0.4～1.2
GT36-3.3-3.8SCF
Dimension (mm)
A
0.4～1.7
B
0.1 or more*
C
0.4～1.2
*The dimension B is a recommended value. The quality is OK if it can be checked
visually that the shield braid does not project from the cable insulator.
・Bending up, Bending down
Angle
D
5°or less
E
5°or less
・Twisting
Angle
F
±5°or less
・Rolling
Angle
G
±5°or less
2
Standard plane
Standard plane
Standard plane
Standard plane
Cross
section XX
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FORM HC0011-9-2
△
・Cutoff tab
Dimension (mm)
H
1.0 or less
・GAP Dimension between Center terminal and Outer terminal
Dimension(mm)
Ｊ
0.02 or more
※Withstand voltage or
insulation resistance
is substitute method
of inspection for dimension
・Outer terminal size after crimping
Dimension(mm)
K
7.4±0.05
・Insulation washer holder dimension
Dimension(mm)
L
2.61-2.67
※Use blade-blade micrometer and measure once ratchet stop works.
Measurement point
Oct.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.