HYVA AMCO VEBA NG Series User manual

U
US
SE ER R M
MA
AN NU UA AL L
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ON NT TR RO OL L P
PL
LA AT TF FO OR RM M
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SE
ER RI IE ES S
ORIGINAL INSTRUCTIONS
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subject to change without notice

USER MANUAL
CONTROL PLATFORM
INDEX
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AWARNINGS .....................................................................................................................A.1
A.1 CRUSHING HAZARD ...............................................................................................................................A.1
A.2 IMPACT HAZARD .....................................................................................................................................A.2
A.3 SLIPPING AND FALLS.............................................................................................................................A.2
A.4 ERGONOMIC HAZARDS..........................................................................................................................A.3
A.4.1 VISIBILITY................................................................................................................................................. A.3
A.4.2 PHYSICAL CHARACTERISTICS .............................................................................................................. A.3
A.5 TRANSPORT AND INSTALLATION ........................................................................................................A.3
BUSER MANUAL...............................................................................................................B.1
B.1 PREMISE ..................................................................................................................................................B.1
B.2 IDENTIFICATION......................................................................................................................................B.1
B.3 MAIN COMPONENTS...............................................................................................................................B.2
B.4 CONTROLS ..............................................................................................................................................B.3
B.4.1 TYPES OF PLATFORM CONTROLS........................................................................................................ B.3
B.4.2 CONTROLS ON PLATFORM.................................................................................................................... B.3
B.4.3 AUXILIARY CONTROLS ON CRANE'S BASE.......................................................................................... B.4
B.5 SAFETY DEVICES....................................................................................................................................B.5
B.5.1 LADDER LOCKING DEVICE..................................................................................................................... B.5
B.5.2 SAFETY GATE.......................................................................................................................................... B.5
B.5.3 SAFETY SENSORS .................................................................................................................................. B.6
B.6 INDICATORS ON PLATFORM .................................................................................................................B.8
B.6.1 LOAD INDICATORS.................................................................................................................................. B.8
B.6.2 3XL AUXILIARY DASHBOARD................................................................................................................. B.9
B.6.3 LEVEL INDICATOR................................................................................................................................... B.9
B.7 OPERATING THE CRANE FROM PLATFORM .....................................................................................B.10
B.7.1 HOW TO ENTER AND LEAVE THE PLATFORM ................................................................................... B.10
B.7.2 HOW TO DEPLOY THE STABILIZERS .................................................................................................. B.10
B.7.3 HOW TO FOLD THE STABILIZERS AND THE CRANE ......................................................................... B.10
CMAINTENANCE OF PLATFORM ....................................................................................C.1
C.1 ORDINARY MAINTENANCE ....................................................................................................................C.1
C.2 PLANNED MAINTENANCE ......................................................................................................................C.1
DTECHNICAL SHEET........................................................................................................D.1
D.1 CONTROL PLATFORM'S TECHNICAL DATA ........................................................................................D.2
D.2 HYDRAULIC SCHEMATICS .....................................................................................................................D.3
D.3 WARNING LABELS..................................................................................................................................D.4
D.4 MAINTENANCE REGISTER.....................................................................................................................D.5
D.5 EXTRAORDINARY MAINTENANCE MODULE .......................................................................................D.6

USER MANUAL
CONTROL PLATFORM
WARNINGS
A.1
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A WARNINGS
A.1 CRUSHING HAZARD
Crushing hazards derive from moving components of the crane and from devices used to access the
platform:
•upper limb crushing during opening/closing the ladder
•upper limb crushing during opening/closing the safety gate
•upper limb crushing between column and boom
•head crushing against crane's boom (if the crane is not equipped with slewing limiter)
•crushing against moving tools installed on the vehicle (e.g. tipping body, winch)
WARNINGS
- Pay close attention when opening/closing the devices to access the platform, especially when
folding/unfolding the ladder and lowering the gate.
- When the crane is operating do NOT place upper limbs/fingers between the moving components
near the column.
- Take care not to bang your head on the boom during working operations, especially if the crane is
not equipped with slewing limiter.
- Do NOT extend arms and legs outside the profile of the platform.

USER MANUAL
CONTROL PLATFORM
WARNINGS
A.2
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A.2 IMPACT HAZARD
In case of NOT CE crane, impact hazards derive from platform unfolded:
•impact between crane's boom and platform during boom's folding in crossed position.
WARNINGS
- Before folding the boom into crossed position, make sure that the protection bar is fully tilted
toward the platform controls (see figure below).
A.3 SLIPPING AND FALLS
This hazard is present when you are on the ladder, especially if the steps are slippery.
•Fall hazard due to slippery ladder
•Fall hazard when accessing/leaving the platform
WARNINGS
- Keep the ladder and the platform free of oil and other slippery materials.
- In case of use in extreme environments, remove ice, snow and sand from platform.
- Use a suitable step if the ladder is not easily reachable from the ground.
- Climb the ladder carefully using both hands.
- Grasp strongly the platform's frame when accessing and leaving the platform.
- Do NOT stay on the ladder or on the platform during maintenance operations.

USER MANUAL
CONTROL PLATFORM
WARNINGS
A.3
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A.4 ERGONOMIC HAZARDS
A.4.1 VISIBILITY
WARNINGS
- When operating the crane the user shall have a perfect view of work area: in particular, make sure
that the the column and other parts of vehicle do not obstruct the view.
A.4.2 PHYSICAL CHARACTERISTICS
WARNINGS
- The user must have physical characteristics suitable for climbing the ladder.
- In case of extreme climates, entering and leaving the platform repeatedly in a short time is not
recommended.
A.5 TRANSPORT AND INSTALLATION
During transport and installation of crane, keep in consideration the possible increase in size and
weight due to the control platform, with respect to the standard crane.

USER MANUAL
CONTROL PLATFORM
USE
B.1
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B USER MANUAL
B.1 PREMISE
Dear Customer,
Please follow the instructions given below to ensure that your crane operates safely:
- Follow carefully all instructions in this manual.
- Always keep this manual in a safe place with the crane so that it is always accessible to the user.
- Refer to an authorised Service Centre in the event of damage or loss of this manual.
- If the crane is sold, the new owner shall request an updated version of this manual.
B.2 IDENTIFICATION
PLATFORM TYPE
NO CE
CE
MANUAL CONTROLS WITH FLEXBALL CABLES
MANUAL CONTROLS WITH DISTRIBUTOR ON PLATFORM
RADIO CONTROL (TRANSMITTER LODGED ON PLATFORM)

USER MANUAL
CONTROL PLATFORM
USE
B.2
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B.3 MAIN COMPONENTS
A list of the main crane components is given below in accordance with EN 12999:
MAIN COMPONENTS
1
Control platform
2
Foldable ladder
3
Locking gate
4
Safety gate
5
Tiltable protection bar
6
Controls on platform

USER MANUAL
CONTROL PLATFORM
USE
B.3
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B.4 CONTROLS
B.4.1 TYPES OF PLATFORM CONTROLS
MANUAL CONTROLS WITH FLEXBALL CABLES
This version is equipped with control levers fitted on platform and main distributor mounted on
crane's base: the control levers are connected to distributor with flexball cables.
MANUAL CONTROLS WITH DISTRIBUTOR ON PLATFORM
This version is equipped with main distributor fitted on platform: the control levers are connected
directly to distributor.
RADIO CONTROL
This version is equipped with main distributor mounted on the crane's base. The platform is fitted
with a housing designed to hold the radio transmitter.
B.4.2 CONTROLS ON PLATFORM
FLOW DEVIATION LEVER (NO CE, NO RDC)
•Lever UP: crane enabled, stabilizers disabled
•Lever DOWN: crane disabled, stabilizers enabled

USER MANUAL
CONTROL PLATFORM
USE
B.4
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CRANE CONTROLS
MG1 MG2 MG3 MG4 MA1
(OPTION)
MA2
(OPTION)
Column
slewing
1st boom
articulation
2nd boom
articulation
Hydraulic
extensions Hoist Rotator Grab /
Bucket
STABILIZERS CONTROLS
MS3 MS2
Stablizer leg
on opposite
platform side
Stablizer leg
on platform
side
B.4.3 AUXILIARY CONTROLS ON CRANE'S BASE
Auxiliary controls include all controls of a standard crane, except these operating the stabilizers legs
on platform side.
The hydraulic stabilizer extensions (option) can be operated only with the levers at the
auxiliary control stations (see UM for standard crane).

USER MANUAL
CONTROL PLATFORM
USE
B.5
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B.5 SAFETY DEVICES
B.5.1 LADDER LOCKING DEVICE
LOCKING DEVICE
1
Locking device engaged (transport position)
2
Locking device disengaged
3
Holder
Purpose of this device is to lock the ladder in its folded position under the platform.
In order to unlock the ladder, the user shall grasp, pull and rotate the locking device and then secure
by inserting its curved end into the holder.
B.5.2 SAFETY GATE
SAFETY GATE
1
Gate
2
Holder
The safety gate allows the user to work in safety conditions, minimizing fall hazards from platform.

USER MANUAL
CONTROL PLATFORM
USE
B.6
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B.5.3 SAFETY SENSORS
CE cranes are equipped with the following sensors:
SAFETY SENSORS
1
Presence sensor
2
Protection bar sensor
SENSOR FOR MONITORING THE PROTECTION BAR
This sensor detects if the protection bar is inclined in closed position. Before folding the crane (see
B.7.2), the operator must incline the bar to closed position (see figure below): the sensor detects that
the bar is inclined and allows to fold fully the crane boom into crossed position.
In the case the protection bar is into open position: the sensor blocks the crane movements until the
correct closing position is reached.
Closed position
Open position

USER MANUAL
CONTROL PLATFORM
USE
B.7
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PRESENCE SENSOR
This sensor detects the presence of the operator on the platform and limits the crane movements
(e.g. boom slewing over the platform) to avoid that the operator bumps against the crane: the
electronic control system creates a safe zone (see the green zone around the platform in the figure
below) over the platform which the crane's moving parts (booms, extensions) can not enter.

USER MANUAL
CONTROL PLATFORM
USE
B.8
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B.6 INDICATORS ON PLATFORM
B.6.1 LOAD INDICATORS
SIGNAL TOWER (STANDARD FOR CE CRANES)
(see UM for standard crane)
PRESSURE GAUGE (OPTION FOR NO CE CRANES)
(see UM for standard crane)

USER MANUAL
CONTROL PLATFORM
USE
B.9
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B.6.2 3XL AUXILIARY DASHBOARD
This dashboard is a standard equipment for CE cranes. It is mounted near the control levers.
(see UM for 3XL)
B.6.3 LEVEL INDICATOR
Near the stabilizers controls there is a level indicator that shows the inclination of the platform and of
the crane's base. Available only for CE cranes.

USER MANUAL
CONTROL PLATFORM
USE
B.10
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B.7 OPERATING THE CRANE FROM PLATFORM
The use of a crane with platform requires to pay close attention because the control stations and the
stabilizer control levers are located in positions different from the standard ones.
B.7.1 HOW TO ENTER AND LEAVE THE PLATFORM
Procedure to open and enter the platform:
1) Disengage the ladder locking device, and put it in the holder (see B.5.1).
2) Pull the ladder handle and extract completely the folded ladder.
3) Carefully incline downwards the ladder and unfold it.
4) Climb the stairs grasping strongly the platform's frame.
5) Raise the locking gate and open the tiltable protection bar.
6) Enter the platform and lock the safety gate.
Procedure to leave and close the platform:
1) Unlock the safety gate and rotate it downwards.
2) Exit the platform and stay on its edge grasping strongly the platform's frame
3) Incline the protection bar into the closed position.
4) Lock the bar with the locking gate.
5) Go down the ladder.
6) Fold the ladder and raise it up to the closing position
7) Engage the ladder locking device.
B.7.2 HOW TO DEPLOY THE STABILIZERS
1) Unlock and extract the stabilizer extension on the platform side.
2) Unlock and extract the stabilizer extension on the opposite platform side.
3) Staying on the same side, extend all stabilizer legs and place them on the ground.
4) Unfold the boom until you can open the platform (see B.7.1).
5) Enter the platform and complete the stabilization with the suitable stabilizer controls.
For other information refer to the User Manual.
B.7.3 HOW TO FOLD THE STABILIZERS AND THE CRANE
Carry out the following procedure using only the auxiliary controls on crane's base.
1) Staying on the opposite platform side, retract fully all stabilizer legs.
2) Retract fully the stabilizer extension on opposite platform side.
3) Retract fully the stabilizer extension on platform side.
4) Fold the crane using the auxiliary controls.
For further information refer to the User Manual.

USER MANUAL
CONTROL PLATFORM
MAINTENANCE
C.1
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C MAINTENANCE OF PLATFORM
C.1 ORDINARY MAINTENANCE
The following routine maintenance shall be performed by the operator:
- cleaning
Before performing any maintenance operation check that:
- the vehicle is switched OFF
- the parking brake is applied
- the crane's power supply is switched OFF
C.2 PLANNED MAINTENANCE
The owner of the crane is responsible for contacting an authorised assistance centre to perform
planned maintenance on the crane and accessories with the following intervals:
SERVICE 500: after the first 500 working hours
SERVICE _000: every 1000 working hours
The maintenance register in Annex D.5 lists the checks which must be carried out during planned
maintenance. The following legend explains the meaning of the symbols used in the annex.
Legend
Visual check Tightening check Operating test

USER MANUAL
CONTROL PLATFORM
ANNEXES
D.1
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D TECHNICAL SHEET

USER MANUAL
CONTROL PLATFORM
ANNEXES
D.2
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D.1 CONTROL PLATFORM'S TECHNICAL DATA
Control platform weight, without distributor
kg 90
Distributor weight
kg 40
Length (X)
mm 890
Height (Y)
(radio version)
mm
1440
(1370)
Width (Z)
mm 940
Max. allowable load
kg 150

USER MANUAL
CONTROL PLATFORM
ANNEXES
D.3
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D.2 HYDRAULIC SCHEMATICS
DISTRIBUTOR ON PLATFORM
NO RDC - CE
Ls
Ls A Ls B Ls A Ls B Ls A Ls B Ls A Ls B
A2B2
P
M
T
pmax
HPCO
p
A2
p
B2
p
A3
p
B3
p
A4
p
B4
p
A5
p
B5
A3B3 A4B4 A5B5
A1
q
6 bar
10µ
1.7 bar
25µ
1030196
Settings:
See UM parameters for standard crane with NO RDC - CE control valve.