Hyva Amco veba 825 User manual

825 - 828

MANUALE AVVERTENZE, USO E MANUTENZIONE

(ISTRUZIONI ORIGINALI)

WARNING, OPERATING AND MAINTENANCE MANUAL

(ORIGINAL INSTRUCTIONS)

ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH

(ORIGINALANLEITUNGEN)

7880742-08

10/2018

INDICE

AMANUALE AVVERTENZE...................................................................... A-1

A.1PERICOLI DI NATURA MECCANICA.............................................................................................................. A-2

A.1.1RESISTENZA MECCANICA .....................................................................................................................................................A-2

A.1.2PERICOLO DI SCHIACCIAMENTO.......................................................................................................................................... A-5

A.1.3PERICOLO DI CESOIAMENTO................................................................................................................................................ A-8

A.1.4PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO...................................................................................................A-9

A.1.5PERICOLO DI URTO ................................................................................................................................................................A-9

A.1.6PERICOLO DI EIEZIONE DI OLIO .........................................................................................................................................A-11

A.1.7PERDITA DI STABILITÀ .........................................................................................................................................................A-12

A.1.8SCIVOLAMENTO, INCIAMPO E CADUTA.............................................................................................................................A-15

A.2PERICOLI DI NATURA ELETTRICA.............................................................................................................. A-16

A.2.1CONTATTO CON ELEMENTI IN TENSIONE.........................................................................................................................A-16

A.2.2FENOMENI ELETTROSTATICI ..............................................................................................................................................A-18

A.3PERICOLI DI NATURA TERMICA.................................................................................................................. A-19

A.3.1BRUCIATURE, SCOTTATURE............................................................................................................................................... A-19

A.3.2TEMPERATURA AMBIENTALE..............................................................................................................................................A-19

A.4PERICOLI GENERATI DAL RUMORE........................................................................................................... A-20

A.5PERICOLI GENERATI DA VIBRAZIONI ........................................................................................................ A-20

A.6PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA...................................................................... A-21

A.6.1PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI ........................................................................................A-21

A.7PERICOLI DI TIPO ERGONOMICO ............................................................................................................... A-24

A.7.1POSTAZIONI DI LAVORO ......................................................................................................................................................A-24

A.7.2VISIBILITÀ...............................................................................................................................................................................A-25

A.7.3ERRORE UMANO...................................................................................................................................................................A-26

A.8AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU......................................................................... A-27

A.9INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA......................................................................................... A-28

A.10ERRORI DI ACCOPPIAMENTO ..................................................................................................................... A-30

A.11PERICOLI CAUSATI DA MANOVRE ERRATE..............................................................................................A-32

A.12AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU ............................................................. A-35

A.13AVVERTENZE SUPPLEMENTARI PER RADIOCOMANDO ......................................................................... A-36

A.14AVVERTENZE SUPPLEMENTARI PER BRACCIO JIB ................................................................................ A-41

A.15AVVERTENZE SUPPLEMENTARI PER VERRICELLO ................................................................................ A-42

A.16AVVERTENZE SUPPLEMENTARI PER BENNA-POLIPO ............................................................................ A-45

A.17AVVERTENZE SUPPLEMENTARI PER TRIVELLA...................................................................................... A-48

BMANUALE D’USO .................................................................................. B-1

B.1PREMESSA ...................................................................................................................................................... B-2

B.2IDENTIFICAZIONE ........................................................................................................................................... B-3

B.3DOCUMENTAZIONE E DESCRIZIONE GRU................................................................................................... B-4

B.3.1DOCUMENTAZIONE ALLEGATA............................................................................................................................................. B-4

B.3.2MARCATURA............................................................................................................................................................................B-5

B.3.3CONDIZIONI DI SERVIZIO ....................................................................................................................................................... B-6

B.3.4COMPONENTI PRINCIPALI .....................................................................................................................................................B-7

B.3.5DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI .................................................................................................... B-8

B.3.6SIGILLI DI SICUREZZA ............................................................................................................................................................B-9

B.3.7COMANDI GRU NO RDC ....................................................................................................................................................... B-10

B.3.8COMANDI RDC.......................................................................................................................................................................B-11

B.4DESCRIZIONE DEI COMANDI....................................................................................................................... B-12

B.4.1PANNELLO DI CONTROLLO EBB (GRU RDC).....................................................................................................................B-12

B.4.2COMANDI GRU....................................................................................................................................................................... B-15

B.5DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA......................................................................................... B-18

B.5.1VALVOLA DI MASSIMA PRESSIONE DI LAVORO ...............................................................................................................B-18

B.5.2VALVOLE DI SOVRAPRESSIONE .........................................................................................................................................B-19

B.5.3LIMITATORE DI MOMENTO (RDC) .......................................................................................................................................B-20

B.5.4LIMITATORE DI MOMENTO (NO RDC)................................................................................................................................. B-21

B.5.5ESCLUSIONE DEL LIMITATORE DI MOMENTO ..................................................................................................................B-22

B.5.6PULSANTI D’EMERGENZA....................................................................................................................................................B-24

B.5.7VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI.........................................................................................................B-25

B.5.8DISPOSITIVI DI BLOCCAGGIO DELLE ASTE STABILIZZATRICI ........................................................................................B-26

B.5.9DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE ..............................................................................B-27

B.5.10LIMITATORI DI ROTAZIONE (OPTIONAL) ............................................................................................................................ B-28

B.6INDICATORI E LUCI DI SEGNALAZIONE..................................................................................................... B-30

B.6.1DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE) .......................................................................B-32

B.7PITTOGRAMMI............................................................................................................................................... B-33

B.8CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO.................................................................... B-34

B.8.1CONDIZIONI CLIMATICHE E ATMOSFERICHE.................................................................................................................... B-34

B.8.2DISTANZA DA LINEE ELETTRICHE ......................................................................................................................................B-34

B.8.3PENDENZA DEL TERRENO ..................................................................................................................................................B-34

B.8.4RESISTENZA DEL SUOLO ....................................................................................................................................................B-35

B.8.5VISIBILITÀ...............................................................................................................................................................................B-36

B.8.6CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU..............................................................................................B-37

B.9OPERARE CON LA GRU ............................................................................................................................... B-38

B.9.1OPERAZIONI DI AVVIAMENTO (GRU NO-RDC) .................................................................................................................. B-38

B.9.2OPERAZIONI DI AVVIAMENTO (GRU RDC).........................................................................................................................B-39

B.9.3PROCEDURA DI STABILIZZAZIONE GRU............................................................................................................................ B-40

B.9.4PROCEDURA DI APERTURA DELLA GRU ...........................................................................................................................B-43

B.9.5OPERAZIONI DI SOLLEVAMENTO .......................................................................................................................................B-44

B.9.6DISPOSITIVO DI INCREMENTO DI POTENZA ..................................................................................................................... B-46

B.9.7PROCEDURA DI CHIUSURA DELLA GRU............................................................................................................................B-47

B.9.8PROCEDURA DI CHIUSURA STABILIZZATORI ...................................................................................................................B-49

B.9.9CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO ............................................................B-51

B.10ANTENNA ARTICOLATA (JIB)...................................................................................................................... B-52

B.10.1COMPONENTI PRINCIPALI ...................................................................................................................................................B-52

B.10.2CAMPO DI LAVORO...............................................................................................................................................................B-52

B.10.3LIMITATORE DI MOMENTO JIB (GRU NO RDC)..................................................................................................................B-53

B.10.4LIMITATORE DI MOMENTO JIB (GRU RDC) ........................................................................................................................B-54

B.10.5VALVOLE DI BLOCCO SUI CILINDRI JIB..............................................................................................................................B-56

B.10.6COMANDI GRU CON JIB ....................................................................................................................................................... B-57

B.10.7PROCEDURA DI APERTURA DEL JIB ..................................................................................................................................B-58

B.10.8PROCEDURA DI CHIUSURA DEL JIB ...................................................................................................................................B-59

B.10.9MONTAGGIO E SMONTAGGIO DEL JIB...............................................................................................................................B-60

B.11ACCESSORI DI SOLLEVAMENTO................................................................................................................ B-62

B.11.1PROLUNGHE MANUALI.........................................................................................................................................................B-63

B.11.2VERRICELLO..........................................................................................................................................................................B-65

B.11.3BENNA-POLIPO......................................................................................................................................................................B-67

CMANUALE DI MANUTENZIONE ............................................................ C-1

C.1TERMINI DI GARANZIA ................................................................................................................................... C-2

C.2MANUTENZIONE ORDINARIA ........................................................................................................................ C-2

C.2.1INGRASSAGGIO.......................................................................................................................................................................C-3

C.2.2SCHEMA DI INGRASSAGGIO..................................................................................................................................................C-4

C.2.3RABBOCCO SERBATOIO OLIO ..............................................................................................................................................C-5

C.2.4PULIZIA DELLA GRU................................................................................................................................................................C-6

C.3MANUTENZIONE PROGRAMMATA................................................................................................................ C-7

C.4MANUTENZIONE STRAORDINARIA............................................................................................................... C-7

C.5INATTIVITÀ....................................................................................................................................................... C-7

C.6MESSA FUORI SERVIZIO DELLA GRU .......................................................................................................... C-8

C.6.1DISINSTALLAZIONE.................................................................................................................................................................C-8

C.6.2STOCCAGGIO ..........................................................................................................................................................................C-9

C.6.3SMALTIMENTO.........................................................................................................................................................................C-9

DALLEGATI............................................................................................... D-1

D.1DATI TECNICI................................................................................................................................................... D-2

D.1.1CARATTERISTICHE GENERALI..............................................................................................................................................D-2

D.1.2TEMPI DI APERTURA CILINDRI IDRAULICI ...........................................................................................................................D-4

D.1.3CAPACITÀ CIRCUITO IDRAULICO..........................................................................................................................................D-4

D.1.4DIMENSIONI D’INGOMBRO.....................................................................................................................................................D-5

D.1.5ALTEZZA GANCIO....................................................................................................................................................................D-7

D.1.6DIAGRAMMI DI CARICO 825 ...................................................................................................................................................D-8

D.1.7DIAGRAMMI DI CARICO 828 .................................................................................................................................................D-16

D.1.8PESI E BARICENTRI ..............................................................................................................................................................D-24

D.1.9SCHEMI IDRAULICI................................................................................................................................................................D-26

D.1.10SCHEMI ELETTRICI ...............................................................................................................................................................D-40

D.1.11FUNZIONI OPERATIVE DEI RADIOCOMANDI......................................................................................................................D-44

D.2PITTOGRAMMI APPLICATI ALLA GRU........................................................................................................ D-53

D.3COPPIE DI SERRAGGIO ............................................................................................................................... D-55

D.4TABELLE DI CONVERSIONE UNITÀ DI MISURA ........................................................................................ D-57

D.5RISOLUZIONE DEI PROBLEMI ..................................................................................................................... D-58

D.6CERTIFICATO DI CONFORMITÀ CE............................................................................................................. D-60

D.7REGISTRO DI MANUTENZIONE ................................................................................................................... D-61

CONTENTS

AWARNING MANUAL............................................................................... A-1

A.1MECHANICAL HAZARDS................................................................................................................................ A-2

A.1.1MECHANICAL RESISTENCE...................................................................................................................................................A-2

A.1.2CRUSHING HAZARD................................................................................................................................................................A-5

A.1.3CUTTING HAZARD................................................................................................................................................................... A-8

A.1.4DRAGGING OR ENTRAPMENT HAZARD ...............................................................................................................................A-9

A.1.5IMPACT HAZARD .....................................................................................................................................................................A-9

A.1.6OIL LEAK HAZARD.................................................................................................................................................................A-11

A.1.7LOSS OF STABILITY ..............................................................................................................................................................A-12

A.1.8SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ A-15

A.2ELECTRIC SHOCK HAZARD......................................................................................................................... A-16

A.2.1CONTACT WITH LIVE COMPONENTS .................................................................................................................................A-16

A.2.2STATIC ELECTRICITY ...........................................................................................................................................................A-18

A.3HEAT HAZARDS ............................................................................................................................................ A-19

A.3.1BURNS ....................................................................................................................................................................................A-19

A.3.2ENVIRONMENTAL TEMPERATURE .....................................................................................................................................A-19

A.4NOISE HAZARDS........................................................................................................................................... A-20

A.5VIBRATION HAZARDS .................................................................................................................................. A-20

A.6HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ......................................................... A-21

A.6.1TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT).............................................................................................A-21

A.7ERGONOMIC HAZARDS ............................................................................................................................... A-24

A.7.1OPERATING POSITIONS....................................................................................................................................................... A-24

A.7.2VISIBILITY...............................................................................................................................................................................A-25

A.7.3HUMAN ERROR .....................................................................................................................................................................A-26

A.8UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ................................................................. A-27

A.9SAFETY DEVICE FAULTS............................................................................................................................. A-28

A.10COUPLING FAULTS ...................................................................................................................................... A-30

A.11HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ............................................................................... A-32

A.12WARNINGS TO LIFT AND TRASPORT THE CRANE................................................................................... A-35

A.13SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL............................................................ A-36

A.14SUPPLEMENTARY WARNINGS FOR JIB .................................................................................................... A-41

A.15SUPPLEMENTARY WARNINGS FOR WINCH.............................................................................................. A-42

A.16SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ............................................................................... A-45

A.17SUPPLEMENTARY WARNINGS FOR DRILL................................................................................................A-48

BOPERATING MANUAL........................................................................... B-1

B.1PREMISE .......................................................................................................................................................... B-2

B.2IDENTIFICATION.............................................................................................................................................. B-3

B.3CRANE DESCRIPTION AND DOCUMENTATION........................................................................................... B-4

B.3.1ENCLOSED DOCUMENTATION ..............................................................................................................................................B-4

B.3.2MARK ........................................................................................................................................................................................B-5

B.3.3SERVICE CONDITIONS ...........................................................................................................................................................B-6

B.3.4MAIN COMPONENTS............................................................................................................................................................... B-7

B.3.5SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS.....................................................................................................B-8

B.3.6SAFETY SEALS........................................................................................................................................................................B-9

B.3.7CONTROLS OF NOT RDC CRANE........................................................................................................................................B-10

B.3.8RDC CONTROLS....................................................................................................................................................................B-11

B.4DESCRIPTION OF THE CONTROLS............................................................................................................. B-12

B.4.1EBB CONTROL PANELS (RDC CRANE)............................................................................................................................... B-12

B.4.2CRANE CONTROLS ...............................................................................................................................................................B-15

B.5DESCRIPTION OF THE SAFETY DEVICES .................................................................................................. B-18

B.5.1MAX WORKING PRESSURE VALVE.....................................................................................................................................B-18

B.5.2OVERPRESSURE VALVES....................................................................................................................................................B-19

B.5.3LOAD LIMITING DEVICE (RDC).............................................................................................................................................B-20

B.5.4LOAD LIMITING DEVICE (NO RDC) ...................................................................................................................................... B-21

B.5.5EXCLUSION OF LOAD LIMITING DEVICE ............................................................................................................................B-22

B.5.6EMERGENCY STOP BUTTONS ............................................................................................................................................ B-24

B.5.7BLOCK VALVES ON HYDRAULIC CYLINDERS.................................................................................................................... B-25

B.5.8LOCKING DEVICES FOR STABILIZER EXTENSIONS .........................................................................................................B-26

B.5.9MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................B-27

B.5.10SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................B-28

B.6GAUGES AND WARNING LIGHTS................................................................................................................ B-30

B.6.1DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (CE) .........................................................................B-32

B.7PICTOGRAMS ................................................................................................................................................ B-33

B.8PRELIMINARY VERIFICATION OF OPERATING CONDITIONS.................................................................. B-34

B.8.1CLIMATE AND ATMOSPHERIC CONDITIONS .....................................................................................................................B-34

B.8.2DISTANCE FROM POWER LINES.........................................................................................................................................B-34

B.8.3GROUND SLOPE.................................................................................................................................................................... B-34

B.8.4GROUND RESISTANCE......................................................................................................................................................... B-35

B.8.5VISIBILITY...............................................................................................................................................................................B-36

B.8.6GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ..................................................................................B-37

B.9OPERATING WITH THE CRANE ................................................................................................................... B-38

B.9.1START UP OPERATION (NOT-RDC CRANE).......................................................................................................................B-38

B.9.2START UP OPERATION (RDC CRANE)................................................................................................................................ B-39

B.9.3STABILIZATION PROCEDURE OF THE CRANE ..................................................................................................................B-40

B.9.4PROCEDURE FOR OPENING THE CRANE..........................................................................................................................B-43

B.9.5LIFTING OPERATIONS ..........................................................................................................................................................B-44

B.9.6POWER BOOST DEVICE .......................................................................................................................................................B-46

B.9.7PROCEDURE FOR CLOSING THE CRANE..........................................................................................................................B-47

B.9.8PRODEDURE FOR CLOSING THE STABILIZERS................................................................................................................B-49

B.9.9COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ...................................................................... B-51

B.10ARTICULATED JIB ........................................................................................................................................ B-52

B.10.1MAIN COMPONENTS............................................................................................................................................................. B-52

B.10.2WORK RANGE........................................................................................................................................................................B-52

B.10.3JIB LOAD LIMITING DEVICE (NOT-RDC CRANE)................................................................................................................B-53

B.10.4JIB LOAD LIMITING DEVICE (RDC CRANE)......................................................................................................................... B-54

B.10.6CHECK VALVES ON JIB CYLINDERS...................................................................................................................................B-56

B.10.7JIB CRANE CONTROLS.........................................................................................................................................................B-57

B.10.8PROCEDURE FOR OPENING THE JIB BOOM ..................................................................................................................... B-58

B.10.9PROCEDURE FOR CLOSING THE JIB BOOM .....................................................................................................................B-59

B.10.10ASSEMBLING / REMOVING THE JIB ....................................................................................................................................B-60

B.11LIFTING ACCESSORIES ............................................................................................................................... B-62

B.11.1MANUAL EXTENSIONS .........................................................................................................................................................B-63

B.11.2WINCH ....................................................................................................................................................................................B-65

B.11.3BUCKET-GRAB.......................................................................................................................................................................B-67

CMAINTENANCE MANUAL...................................................................... C-1

C.1WARRANTY TERMS ........................................................................................................................................ C-2

C.2ORDINARY MAINTENANCE............................................................................................................................ C-2

C.2.1GREASING................................................................................................................................................................................C-3

C.2.2GREASING CHART ..................................................................................................................................................................C-4

C.2.3FILLING UP THE OIL TANK .....................................................................................................................................................C-5

C.2.4CLEANING THE CRANE ..........................................................................................................................................................C-6

C.3PLANNED MAINTENANCE.............................................................................................................................. C-7

C.4EXTRAORDINARY MAINTENANCE................................................................................................................ C-7

C.5INACTIVITY ...................................................................................................................................................... C-7

C.6PUTTING THE CRANE OUT OF ORDER ........................................................................................................ C-8

C.6.1DISASSEMBLY .........................................................................................................................................................................C-8

C.6.2STOCKING................................................................................................................................................................................C-9

C.6.3DISPOSAL.................................................................................................................................................................................C-9

DENCLOSURES........................................................................................ D-1

D.1TECHNICAL SPECIFICATIONS....................................................................................................................... D-2

D.1.1GENERAL SPECIFICATIONS ..................................................................................................................................................D-2

D.1.2OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................D-4

D.1.3CAPACITY OF HYDRAULIC SYSTEM.....................................................................................................................................D-4

D.1.4OVERALL DIMENSIONS ..........................................................................................................................................................D-5

D.1.5HOOK HEIGHT .........................................................................................................................................................................D-7

D.1.6LOAD DIAGRAMS 825..............................................................................................................................................................D-8

D.1.7LOAD DIAGRAMS 828............................................................................................................................................................D-16

D.1.8WEIGHTS AND CENTRES OF GRAVITY ..............................................................................................................................D-24

D.1.9HYDRAULIC DIAGRAMS........................................................................................................................................................D-26

D.1.10ELECTRIC DIAGRAMS...........................................................................................................................................................D-40

D.1.11FUNCTIONS OF RADIO REMOTE CONTROLS....................................................................................................................D-44

D.2PICTOGRAMS ON THE CRANE.................................................................................................................... D-53

D.3TIGHTENING TORQUES................................................................................................................................ D-55

D.4CONVERSION TABLES OF MEASUREMENTS UNITS ................................................................................ D-57

D.5TROUBLESHOOTING.................................................................................................................................... D-58

D.6CE DECLARATION OF CONFORMITY ......................................................................................................... D-60

D.7MAINTENANCE REGISTER........................................................................................................................... D-61

INHALT

AANWEISUNGSHANDBUCH ................................................................... A-1

A.1MECHANISCHE GEFAHREN........................................................................................................................... A-2

A.1.1MECHANISCHE FESTIGKEIT ..................................................................................................................................................A-2

A.1.2QUETSCHUNGSRISIKO ..........................................................................................................................................................A-5

A.1.3SCHERGEFAHR .......................................................................................................................................................................A-8

A.1.4GEFAHR DES ERFASSENS UND EINZIEHENS .....................................................................................................................A-9

A.1.5STOSSGEFAHR .......................................................................................................................................................................A-9

A.1.6ÖLSPRITZGEFAHR ................................................................................................................................................................A-11

A.1.7STABILITÄTSVERLUST .........................................................................................................................................................A-12

A.1.8RUTSCH- STOLPER- UND STURZGEFAHR.........................................................................................................................A-15

A.2GEFAHREN ELEKTRISCHER ART ............................................................................................................... A-16

A.2.1KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN ............................................................................................................A-16

A.2.2ELEKTROSTATISCHE PHÄNOMENE ...................................................................................................................................A-18

A.3GEFAHREN THERMISCHER ART................................................................................................................. A-19

A.3.1VERBRENNUNGEN VERBRÜHUNGEN ................................................................................................................................ A-19

A.3.2UMGEBUNGSTEMPERATUR ................................................................................................................................................A-19

A.4GEFAHREN DURCH LÄRM ........................................................................................................................... A-20

A.5GEFAHREN DURCH VIBRATIONEN............................................................................................................. A-20

A.6GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE........................................................ A-21

A.6.1GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN) .............................A-21

A.7GEFAHREN ERGONOMISCHER ART........................................................................................................... A-24

A.7.1ARBEITSPLATZ ......................................................................................................................................................................A-24

A.7.2SICHTBARKEIT ......................................................................................................................................................................A-25

A.7.3MENSCHLICHES VERSAGEN ...............................................................................................................................................A-26

A.8UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS.............................................................. A-27

A.9FUNKTIONSUNTÜCHTIGKEIT DER SICHERHEITSEINRICHTUNGEN ....................................................... A-28

A.10ANSCHLUSSFEHLER.................................................................................................................................... A-30

A.11GEFAHREN DURCH MANÖVRIERFEHLER ................................................................................................. A-32

A.12WARNUNGEN FÜR TRANSPORT UND AUFHEBEN DES KRANS ............................................................. A-35

A.13ZUSÄTZLICHE HINWEISE FÜR DIE FUNKFERNSTEUERUNG................................................................... A-36

A.14ZUSÄTZLICHE HINWEISE FÜR JIB-AUSLEGER......................................................................................... A-41

A.15ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE......................................................................................... A-42

A.16ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFERS .................................................. A-45

A.17ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER............................................................................................. A-48

BBEDIENUNGSHANDBUCH .................................................................... B-1

B.1VORWORT........................................................................................................................................................ B-2

B.2KENNDATEN.................................................................................................................................................... B-3

B.3DOKUMENTATION UND KRANBESCHREIBUNG.......................................................................................... B-4

B.3.1BEILIEGENDE DOKUMENTATION ..........................................................................................................................................B-4

B.3.2KENNZEICHNUNG ...................................................................................................................................................................B-5

B.3.3DIENSTBEDINGUNGEN...........................................................................................................................................................B-6

B.3.4HAUPTKOMPONENTEN ..........................................................................................................................................................B-7

B.3.5SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER........................................................................................B-8

B.3.6SICHERHEITSPLOMBIERUNGEN...........................................................................................................................................B-9

B.3.7STEUERUNGEN NICHT RDC-KRAN .....................................................................................................................................B-10

B.3.8RDC-STEUERUNGEN ............................................................................................................................................................ B-11

B.4BESCHREIBUNG DER STEUERUNGEN ...................................................................................................... B-12

B.4.1EBB SCHALTTAFEL (RDC KRAN).........................................................................................................................................B-12

B.4.2STEUERUNGEN .....................................................................................................................................................................B-15

B.5BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN ........................................................................... B-18

B.5.1HÖCHSTBETRIEBSDRUCKVENTIL ......................................................................................................................................B-18

B.5.2ÜBERDRUCKVENTILE...........................................................................................................................................................B-19

B.5.3MOMENTBEGRENZER (RDC) ...............................................................................................................................................B-20

B.5.4MOMENTBEGRENZER (NICHT-RDC)...................................................................................................................................B-21

B.5.5AUSSCHLUSS DES MOMENTBEGRENZERS ......................................................................................................................B-22

B.5.6NOT-AUS TASTEN .................................................................................................................................................................B-24

B.5.7ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ..............................................................................................................B-25

B.5.8SPERRVORRICHTUNGEN FÜR ABSTÜTZSTANGEN ......................................................................................................... B-26

B.5.9SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN .................................................................................B-27

B.5.10DREHBEGRENZER (WAHLFREI) ..........................................................................................................................................B-28

B.6ANZEIGER UND KONTROLLLAMPEN ......................................................................................................... B-30

B.6.1WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (CE) ............................................................................B-32

B.7PIKTOGRAMME ............................................................................................................................................. B-33

B.8VORABKONTROLLEN DER ARBEITSBEDINGUNGEN............................................................................... B-34

B.8.1KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN .................................................................................................B-34

B.8.2ABSTAND VON ELEKTRISCHEN LEITUNGEN.....................................................................................................................B-34

B.8.3GEFÄLLE DES BODENS........................................................................................................................................................B-34

B.8.4BELASTBARKEIT VON BODEN............................................................................................................................................. B-35

B.8.5SICHTBARKEIT ......................................................................................................................................................................B-36

B.8.6ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT....................................................................................................... B-37

B.9BEDIENEN DEN KRAN .................................................................................................................................. B-38

B.9.1ANLASSEN DES KRANS (NICHT-RDC KRAN) .....................................................................................................................B-38

B.9.2ANLASSEN DES KRANS (RDC KRAN) .................................................................................................................................B-39

B.9.3ABSTÜTZVERFAHREN DES KRANS ....................................................................................................................................B-40

B.9.4ÖFFNUNGS-VERFAHREN DES KRANS ............................................................................................................................... B-43

B.9.5HEBEBETÄTINGUNG.............................................................................................................................................................B-44

B.9.6LEISTUNGSZUNAHMESEINRICHTUNG ............................................................................................................................... B-46

B.9.7SCHLIESSUNGSVERFAHREN DES KRANS ........................................................................................................................B-47

B.9.8SCLIESSUNG DER ABSTÜTZUNGEN ..................................................................................................................................B-49

B.9.9VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES .............................................................. B-51

B.10GELENKIGE VERLÄNGERUNG (JIB) ........................................................................................................... B-52

B.10.1HAUPTKOMPONENTEN ........................................................................................................................................................B-52

B.10.2ARBEITSBEREICH .................................................................................................................................................................B-52

B.10.3MOMENTBEGRENZER JIB (NICHT RDC KRAN).................................................................................................................. B-53

B.10.4MOMENTBEGRENZER JIB (RDC KRAN).............................................................................................................................. B-54

B.10.6BLOCKVENTILE AUF JIB-ZYLINDERN ................................................................................................................................. B-56

B.10.7KRANSTEUERUNGEN MIT JIB..............................................................................................................................................B-57

B.10.8ÖFFNUNGSVERFAHREN DES JIB........................................................................................................................................B-58

B.10.9SCHLIESSUNGSVERFAHREN DES JIB................................................................................................................................B-59

B.10.10MONTAGE UND DEMONTAGE DES JIB...............................................................................................................................B-60

B.11ZUSÄTZLICHE HEBEGERÄTE...................................................................................................................... B-62

B.11.1MANUELLE VERLÄNGERUNGEN ......................................................................................................................................... B-63

B.11.2SEILWINDE.............................................................................................................................................................................B-65

B.11.3SCHALENGREIFER................................................................................................................................................................B-67

CWARTUNGSHANDBUCH....................................................................... C-1

C.1GARANTIEBESTIMMUNGEN .......................................................................................................................... C-2

C.2ORDENTLICHE WARTUNG............................................................................................................................. C-2

C.2.1SCHMIERUNG ..........................................................................................................................................................................C-3

C.2.2SCHMIERPLAN.........................................................................................................................................................................C-4

C.2.3AUFFÜLLEN DES ÖLBEHÄLTERS..........................................................................................................................................C-5

C.2.4REINIGUNG DES KRANS ........................................................................................................................................................C-6

C.3PLANMÄSSIGE WARTUNG ............................................................................................................................ C-7

C.4AUSSERPLANMÄSSIGE WARTUNG.............................................................................................................. C-7

C.5STILLSTAND .................................................................................................................................................... C-7

C.6SETZEN DES KRANS AUßER BETRIEB ........................................................................................................ C-8

C.6.1DEMONTAGE ...........................................................................................................................................................................C-8

C.6.2LAGERUNG ..............................................................................................................................................................................C-9

C.6.3ENTSORGUNG.........................................................................................................................................................................C-9

DBEILAGEN .............................................................................................. D-1

D.1TECHNISCHE DATEN...................................................................................................................................... D-2

D.1.1ALLGEMEINE MERKMALE ......................................................................................................................................................D-2

D.1.2ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER..............................................................................................................D-4

D.1.3VOLUMEN DES HYDRAULIKKREISES ...................................................................................................................................D-4

D.1.4GESAMTABMESSUNGEN .......................................................................................................................................................D-5

D.1.5HAKE-HÖHE .............................................................................................................................................................................D-7

D.1.6LASTDIAGRAMME 825 ............................................................................................................................................................D-8

D.1.7LASTDIAGRAMME 828 ..........................................................................................................................................................D-16

D.1.8GEWICHTE UND SCHWERPUNKTE.....................................................................................................................................D-24

D.1.9HYDRAULIKSCHEMA.............................................................................................................................................................D-26

D.1.10STROMKREISSCHEMA .........................................................................................................................................................D-40

D.1.11FUNKTIONEN DER FUNKSTEUERUNGEN ..........................................................................................................................D-44

D.2PIKTOGRAMME AUF DEM KRAN................................................................................................................. D-53

D.3ANZUGSMOMENTE....................................................................................................................................... D-55

D.4UMRECHNUNGSTABELLE DER MAßEINHEITEN....................................................................................... D-57

D.5STÖRUNGSBEHEBUNG................................................................................................................................ D-58

D.6CE KONFORMITÄTSERKLARUNG............................................................................................................... D-60

D.7WARTUNGSBUCH......................................................................................................................................... D-61

INDICE DELLE TABELLE

INDEX OF TABLES

VERZEICHNIS DER TABELLEN

Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände .................................................. A-7

Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen............................................................................. B-6

Tab. B-2: Portata del terreno - Bearing capacity of the soils - Belastbarkeit von Boden ....................................................... B-35

Tab. B-3: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen................................................. B-36

Tab. C-1 Grasso per manutenzione - Grease for maintenance - Schmierfett für Wartung ..................................................... C-3

Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle.................................................................. C-4

Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle................................................... C-5

Tab. D-1 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben............................................................ D-55

Tab. D-2 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse........................................................................ D-56