HYVA HB80 User manual

HB80
INSTRUKCJA OBSŁUGI, SERWISOWA I LISTA OSTRZEŻEŃ
WARNING, OPERATING AND MAINTENANCE MANUAL
ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH
COD. 7.88.1311 Rev. 00

SPIS TREŚCI
LISTA OSTRZEŻEŃ...........................................................................................1
A.1 RYZYKA MECHANICZNE ....................................................................................................................................2
A.1.1 ZAGROŻENIA MECHANICZNE ...............................................................................................................................................2
A.1.2 NIEBEZPIECZEŃSTWO ZGNIECENIA....................................................................................................................................5
A.1.3 NIEBEZPIECZEŃSTWO OBCIĘCIA.........................................................................................................................................8
A.1.4 ZAGROŻENIA POCIĄGNIĘCIEM LUB PORWANIEM..............................................................................................................9
A.1.5 ZAGROŻENIA UDERZENIEM..................................................................................................................................................9
A.1.6 ZAGROŻENIA ZWIĄZANE Z WYCIEKAMI OLEJU ................................................................................................................11
A.1.7 UTRATA STATECZNOŚCI.....................................................................................................................................................12
A.1.8 POŚLIZGNIĘCIA, POTKNIĘCIA I UPADKI.............................................................................................................................15
A.2 ZAGROŻENIA PORAŻENIEM PRĄDEM ...........................................................................................................16
A.2.1 STYK Z PRĄDEM...................................................................................................................................................................16
A.2.2 ELEKTROSTATYCZNOŚĆ...........................................................................................................................................................18
A.3 ZAGROŻENIA OD GORĄCA..............................................................................................................................19
A.3.1 POPARZENIA........................................................................................................................................................................19
A.3.2 TEMPERATURA OTOCZENIA...............................................................................................................................................19
A.4 ZAGROŻENIA OD HAŁASU ..............................................................................................................................20
A.5 ZAGROŻENIA OD WIBRACJI............................................................................................................................20
A.6 RYZYKA OD SUBSTANCJI UŻYWANYCH W URZĄDZENIU...........................................................................21
A.6.1 RYZYKA OD SUBSTANCJI TOKSYCZNYCH (WDYCHANIE LUB KONTAKT)......................................................................21
A.7 ZAGROŻENIA ERGONOMICZNE......................................................................................................................25
A.7.1 POZYCJA OBSŁUGI..............................................................................................................................................................25
A.7.2 WIDOCZNOŚĆ.......................................................................................................................................................................26
A.7.3 BŁĘDY CZŁOWIEKA..............................................................................................................................................................27
A.8 NIEOCZEKIWANE WŁĄCZENIA I WYŁĄCZENIA ŻURAWIA...........................................................................28
A.9 BŁĘDY URZĄDZEŃZABEZPIECZAJĄCYCH...................................................................................................29
A.10 BŁĘDY W POŁĄCZENIACH ..............................................................................................................................31
A.11 ZAGROŻENIE PRZY NIE-POPRAWNYCH RUCHACH ŁADUNKU ..................................................................33
A.12 OSTRZEŻENIA ODNOŚNIE PODNOSZENIA I TRANSPORTU ŻURAWIA ......................................................36
A.13 DODATKOWE OSTRZEŻENIA PRZY STEROWANIU RADIOWYM .................................................................37
A.14 OSTRZEŻENIA PRZY DODATKOWYCH PODPORACH ..................................................................................41
A.15 DODATKOWE OSTRZEŻENIA PRZY BOCIANKU............................................................................................43
A.16 OSTRZEŻENIA PRZY PRACY Z SIODEŁKA LUB STANOWISKA STOJĄCEGO ...........................................44
A.17 DODATKOWE OSTRZEŻENIA PRZY WCIĄGARCE ........................................................................................46
A.18 DODATKOWE OSTRZEŻENIA PRZY ŁYŻCE I PRZY CHWYTAKU.................................................................49
A.19 DODATKOWE OSTRZEŻENIA PRZY WIERCENIU ..........................................................................................52
B INSTRUKCJA OBSŁUGI...........................................................................1
B.1 WPROWADZENIE................................................................................................................................................2
B.2 IDENTYFIKACJA..................................................................................................................................................3
B.3 OPIS ŻURAWIA ORAZ DOKUMENTACJA .........................................................................................................4
B.3.1 ZAŁĄCZONA DOKUMENTACJA..............................................................................................................................................4
B.3.2 PRZEPISY PROJEKTOWE I KLASYFIKACYJNE....................................................................................................................4
B.3.3 Z OZNACZENIEM CE .............................................................................................................................................................5
=B.3.4 BEZ OZNACZENIA CE............................................................................................................................................................5
B.3.5 WARUNKI EKSPLOATACJI.....................................................................................................................................................6
B.3.6 CZYNNOŚCI ZABRONIONE....................................................................................................................................................6
B.3.7 GŁÓWNE PODZESPOŁY.........................................................................................................................................................7
B.3.8 URZĄDZENIA BEZPIECZEŃSTWA, OGRANICZNIKI I WSKAŹNIKI........................................................................................8
B.3.9 PLOMBY ZABEZPIECZEŃ.......................................................................................................................................................9
B.3.10 Sterowanie żurawi bez X ........................................................................................................................................................10
B.4 OPIS STEROWNIKÓW.......................................................................................................................................12
B.4.1 PENEL STEROWANIA ŹURAWIA CE NIE Z X.......................................................................................................................12
B.4.2 PANNELLI DI CONTROLLO GRU X.......................................................................................................................................13
B.4.3 STEROWANIE ŻURAWIA NIE X............................................................................................................................................16
B.4.4 STEROWANIE PRACĄŻURAWIA.........................................................................................................................................19
B.4.5 STEROWANIE ZE. STANOWISKA STOJĄCEGO LUB Z SIODEŁKA (OPCIONALNIE).........................................................23
B.5 OPIS URZĄDZEŃZABEZPIECZAJĄCYCH ......................................................................................................26
B.5.1 ZAWÓR OGRANICZAJĄCY MAKSYMALNE CIŚNIENIE PRACY..........................................................................................26
B.5.2 ZAWÓR NADCIŚNIENIOWY..................................................................................................................................................27
B.5.3 OGRANICZNIK UDŹWIGU (NIE X) ........................................................................................................................................28
B.5.4 OGRANICZNIK UDŹWIGU (ŻURAW X).................................................................................................................................29
B.5.5 WYŁĄCZENIE OGRANICZNIKA UDŹWIGU...........................................................................................................................30
B.5.6 WYŁĄCZNIKI BEZPIECZEŃSTWA........................................................................................................................................32
B.5.7 OGRANICZNIK UDŹWIGU PRZY RĘCZNYM PRZEDŁUŻENIU WYSIĘGNIKA.....................................................................33
B.5.8 ZAWORY BLOKUJĄCE NA SIŁOWNIKACH HYDRAULICZNYCH.........................................................................................34
B.5.9 BLOKADY DLA BELEK PODPOROWYCH.............................................................................................................................35
B.5.10 URZĄDZENIE BLOKUJĄCE RĘCZNE PRZEDŁUŻENIE WYSIĘGNIKA ................................................................................36
B.5.11 OGRANICZNIK OBROTU (OPCJONALNIE) ..........................................................................................................................37
B.6 WSKAŹNIKI I LAMPKI OSTRZEGAJĄCE.........................................................................................................39
B.6.1 WSKAŹNIKI POZIOMU OLEJU I TEMPERATURY NA ZBIORNIKU OLEJU..........................................................................39
B.6.2 WSKAŹNIK UDŹWIGU ŻURAW EC BEZ X............................................................................................................................39

LAMPKI OSTRZEGAJĄCE (ŻURAWIE EC X)........................................................................................................................................40
B.6.5 WSKAŹNIK OGRANICZNIKA UDŹWIGU X............................................................................................................................41
B.7 NAKLEJKI ..........................................................................................................................................................42
B.8 PODSTAWOWA KONTROLA WARUNKÓW PRACY .......................................................................................43
B.8.1 WARUNKI KLIMATYCZNE I ATMOSFERYCZNE ..................................................................................................................43
B.8.2 ODLEGŁOŚCI OD LINII ENERGETYCZNYCH.......................................................................................................................44
B.8.3 POCHYLENIE TERENU.........................................................................................................................................................44
B.8.4 WYTRZYMAŁOŚĆ PODŁOŻA................................................................................................................................................45
B.8.5 SYGNALIZOWANIE...............................................................................................................................................................46
B.8.6 OGÓLNE WYTYCZNE KONTROLI ŻURAWIA PRZED ROZPOCZĘCIEM PRACY................................................................47
B.9 PRACA ŻURAWIEM...........................................................................................................................................48
B.9.1 ROZPOCZĘCIE PRACY (BEZ STEROWANIA RADIOWEGO)...............................................................................................48
B.9.2 ROZPOCZĘCIE PRACY ŻURAWIA ( X).................................................................................................................................49
B.9.3 PROCEDURA DOTYCZĄCA PODPÓR ŻURAWIA BEZ AA...................................................................................................50
B.9.4 PROCEDURA DOTYCZĄCA PODPÓR ŻURAWIA AA...........................................................................................................51
B.9.5 PROCEDURA ROZKŁADANIA ŻURAWIA..............................................................................................................................52
B.9.6 OBSŁUGA - PODNOSZENIA.................................................................................................................................................53
B.9.7 PROCEDURA SKŁADANIA ŻURAWIA...................................................................................................................................55
B.9.8 PROCEDURA SKŁADANIA PODPÓR ŻURAWIA NIE AA......................................................................................................57
B.9.9 PROCEDURA SKŁADANIA PODPÓR ŻURAWIA AA.............................................................................................................58
B.9.10 OBOWIĄZKOWE SPRAWDZENIE BEZPIECZEŃSTWA PRZED OPUSZCZENIEM MIEJSCA PRACY.................................59
B.10 DODATKOWE PODPORY..................................................................................................................................60
B.10.1GŁÓWNE ZESPOŁY ...................................................................................................................................................................60
B.10.2 URZĄDZENIA ZABEZPIECZAJACE I ZAWORY BLOKUJĄCE ..............................................................................................60
B.10.3 PROCEDURA ROZKŁADANIA DODAT PODPÓR ŻURAWIA................................................................................................61
B.10.4 PROCEDURA SKŁADANIA DODAT. PODPÓR.....................................................................................................................62
B.11 AKCESORIA DO PODNOSZENIA .....................................................................................................................63
B.11.1 WYSUW MECHANICZNY ......................................................................................................................................................64
B.11.2 WCIĄGARKA .........................................................................................................................................................................66
B.11.3 ŁYŻKA KOPARKOWA - POLIP..............................................................................................................................................68
C INSTRUKCJA SERWISOWA.....................................................................1
C.1 WARUNKI GWARANCJI......................................................................................................................................2
C.2 TYPOWE CZYNNOSCI SERWISOWE.................................................................................................................2
C.2.1 SMAROWANIE.........................................................................................................................................................................3
C.2.2 SCHEMAT SMAROWANIA ......................................................................................................................................................4
C.2.3 UZUPEŁNIENIE OLEJU W ZBIORNIKU...................................................................................................................................5
C.2.4 CZYSZCZENIE ŻURAWIA .......................................................................................................................................................6
C.3 PLANOWE PRZEGLADY SERWISOWE .............................................................................................................7
C.4 DODATKOWE PRZEGLADY SERWISOWE........................................................................................................7
C.5 PRZESTOJE W PRACY .......................................................................................................................................7
C.6 ZAKOŃCZENIE EKSPLOATACJI ŻURAWIA......................................................................................................8
C.6.1 ZDEMONTOWANIE.................................................................................................................................................................8
C.6.2 MAGAZYNOWANIE.................................................................................................................................................................9
C.6.3 ROZKŁADANIE NA ELEMENTY ..............................................................................................................................................9
D ZAŁĄCZNIKI..............................................................................................1
D.1 DANE TECHNICZNE............................................................................................................................................2
D.1.1 DANE OGÓLNE.......................................................................................................................................................................2
D.1.2 CZAS WYSUWU SIŁOWNIKÓW HYDRAULICZNYCH.............................................................................................................3
D.1.3 POJEMNOŚĆ UKŁADU HYDRAULICZNEGO..........................................................................................................................3
D.1.4 WYMIARY ZEWNĘTRZNE.......................................................................................................................................................4
D.1.5 WYSOKOŚĆ HAKA..................................................................................................................................................................5
D.1.6 DIAGRAMMI DI CARICO..........................................................................................................................................................6
D.1.7 WAGI I ŚRODKI CIĘŻKOŚCI.................................................................................................................................................10
D.1.8 SCHEMAT HYDRAULICZNY .................................................................................................................................................11
D.1.9 SCHEMAT ELEKTRYCZNY...................................................................................................................................................27
D.1.10 FUNKCJE STEROWANIA RADIOWEGO...............................................................................................................................30
D.1.11 NAKLEJKI NA ŻURAWIU.......................................................................................................................................................42
D.1.11 LISTA PLANOWANYCH PRZEGLĄDÓW...............................................................................................................................44
D.1.12 PROBLEMY ...........................................................................................................................................................................46
D.1.13 MOMENTY DOKRĘCANIA.....................................................................................................................................................49
D.1.14 TABELA ZMIAN JEDNOSTEK WYMIAROWYCH...................................................................................................................51

CONTENTS
A WARNING MANUAL .................................................................................1
A.1 MECHANICAL HAZARDS....................................................................................................................................2
A.1.1 MECHANICAL RESISTENCE ..................................................................................................................................................2
A.1.2 CRUSHING HAZARD...............................................................................................................................................................5
A.1.3 CUTTING HAZARD..................................................................................................................................................................8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD...............................................................................................................................9
A.1.5 IMPACT HAZARD....................................................................................................................................................................9
A.1.6 OIL LEAK HAZARD................................................................................................................................................................11
A.1.7 LOSS OF STABILITY.............................................................................................................................................................12
A.1.8 SLIPPING, TRIPPING AND FALLS........................................................................................................................................15
A.2 ELECTRIC SHOCK HAZARD.............................................................................................................................16
A.2.1 CONTACT WITH LIVE COMPONENTS.................................................................................................................................16
A.2.2 STATIC ELECTRICITY...........................................................................................................................................................18
A.3 HEAT HAZARDS................................................................................................................................................19
A.3.1 BURNS...................................................................................................................................................................................19
A.3.2 ENVIRONMENTAL TEMPERATURE.....................................................................................................................................19
A.4 NOISE HAZARDS...............................................................................................................................................20
A.5 VIBRATION HAZARDS ......................................................................................................................................20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE .............................................................21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT)..............................................................................................21
A.7 ERGONOMIC HAZARDS ...................................................................................................................................25
A.7.1 OPERATING POSITIONS......................................................................................................................................................25
A.7.2 VISIBILITY..............................................................................................................................................................................26
A.7.3 HUMAN ERROR ....................................................................................................................................................................27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE.....................................................................28
A.9 SAFETY DEVICE FAULTS.................................................................................................................................29
A.10 COUPLING FAULTS ..........................................................................................................................................31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS...................................................................................33
A.12 WARNINGS TO LIFT AND TRASPORT THE CRANE.......................................................................................36
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL................................................................37
A.14 WARNINGS FOR SUPPLEMENTARY CROSS-BEAM.....................................................................................41
A.15 SUPPLEMENTARY WARNINGS FOR JIB ........................................................................................................43
A.16 WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD.............................................................44
A.17 SUPPLEMENTARY WARNINGS FOR WINCH..................................................................................................46
A.18 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ...................................................................................49
A.19 SUPPLEMENTARY WARNINGS FOR DRILL....................................................................................................52
B OPERATING MANUAL.............................................................................. 1
B.1 PREMISE..............................................................................................................................................................2
B.2 IDENTIFICATION..................................................................................................................................................3
B.3 CRANE DESCRIPTION AND DOCUMENTATION...............................................................................................4
B.3.1 ENCLOSED DOCUMENTATION..............................................................................................................................................4
B.3.2 DESIGNREGULATIONSANDCLASSIFICATION........................................................................................................................4
B.3.3 CE MARK.................................................................................................................................................................................5
B.3.4 NOT-EC MARK ........................................................................................................................................................................5
B.3.5 SERVICE CONDITIONS ..........................................................................................................................................................6
B.3.6 FORBIDDEN OPERATIONS ....................................................................................................................................................6
B.3.7 MAIN COMPONENTS..............................................................................................................................................................7
B.3.8 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .....................................................................................................8
B.3.9 SAFETY SEALS.......................................................................................................................................................................9
0 CONTROLS OF NO X CRANE...............................................................................................................................................10
B.3.11 X CRANE CONTROLS...........................................................................................................................................................11
B.4 DESCRIPTION OF THE CONTROLS.................................................................................................................12
B.4.1 CONTROL PANELS ON EC NO X CRANE............................................................................................................................12
B.4.2 X CONTROL PANELS............................................................................................................................................................13
B.4.3 NO X CRANE CONTROLS.....................................................................................................................................................16
B.4.4 X CRANE OPERATION CONTROLS.....................................................................................................................................19
B.4.5 CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL)..........................................................................................23
B.5 DESCRIPTION OF THE SAFETY DEVICES......................................................................................................26
B.5.1 MAX WORKING PRESSURE VALVE.....................................................................................................................................26
B.5.2 OVERPRESSURE VALVES...................................................................................................................................................27
B.5.3 LOAD LIMITING DEVICE (NOT-X).........................................................................................................................................28
B.5.4 LOAD LIMITING DEVICE (X) .................................................................................................................................................29
B.5.5 EXCLUSION OF LOAD LIMITING DEVICE............................................................................................................................30
B.5.5 EMERGENCY STOP BUTTONS............................................................................................................................................32
B.5.7 MANUAL EXTENSION LOAD LIMITING DEVICE..................................................................................................................33
B.5.8 BLOCK VALVES ON HYDRAULIC CYLINDERS....................................................................................................................34
B.5.9 LOCKS FOR STABILIZER RODS ..........................................................................................................................................35
B.5.10 MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................36
B.5.11 SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................37
B.6 GAUGES AND WARNING LIGHTS....................................................................................................................39
B.6.1 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK..........................................................................................39

B.6.2 LOAD INDICATORS EC NOT X CRAN..................................................................................................................................39
B.6.3 FILTER CLOGGING INDICATORS........................................................................................................................................40
WARNING LIGHTS EC X CRANE.........................................................................................................................................................40
B.6.5 X LIMITING DEVICE ALARMS DIAGNOSTICS......................................................................................................................41
B.7 PICTOGRAMS....................................................................................................................................................42
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS......................................................................43
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS......................................................................................................................43
B.8.2 DISTANCE FROM POWER LINES.........................................................................................................................................44
B.8.3 GROUND SLOPE...................................................................................................................................................................44
B.8.4 GROUND RESISTANCE........................................................................................................................................................45
B.8.5 VISIBILITY..............................................................................................................................................................................46
B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ...................................................................................47
B.9 OPERATING WITH THE CRANE.......................................................................................................................48
B.9.1 START UP OPERATION (NO X CRANE)...............................................................................................................................48
B.9.2 START UP OPERATION (X CRANE).....................................................................................................................................49
B.9.3 STABILIZATION PROCEDURE OF THE CRANE NOT AA ....................................................................................................50
B.9.4 STABILIZATION PROCEDURE OF AA CRANE.....................................................................................................................51
B.9.5 PROCEDURE FOR OPENING THE CRANE..........................................................................................................................52
B.9.6 LIFTING OPERATIONS .........................................................................................................................................................53
B.9.7 PROCEDURE FOR CLOSING THE CRANE..........................................................................................................................55
B.9.8 PRODEDURE FOR CLOSING THE STABILIZERS................................................................................................................57
B.9.9 PRODEDURE FOR CLOSING THE STABILIZERS AA CRANE.............................................................................................58
B.9.10 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE........................................................................59
B.10 SUPPLEMENTARY STABILISERS....................................................................................................................60
B.10.1 MAIN COMPONENTS............................................................................................................................................................60
B.10.2 SAFETY DEVICES AND BLOCKING VALVES.......................................................................................................................60
B.10.3 PROCEDURE TO OPEN THE SUPPLEMENTARY OUTRIGGERS.......................................................................................61
B.10.4 PRODEDURE TO CLOSE THE SUPPL.Y OUTRIGGERS .....................................................................................................62
B.11 LIFTING ACCESSORIES ...................................................................................................................................63
B.11.1 MANUAL EXTENSIONS.........................................................................................................................................................64
B.11.2 WINCH...................................................................................................................................................................................66
B.11.3 BUCKET-GRAB......................................................................................................................................................................68
C MAINTENANCE MANUAL.........................................................................1
C.1 WARRANTY TERMS............................................................................................................................................2
C.2 ORDINARY MAINTENANCE................................................................................................................................2
C.2.1 GREASING ..............................................................................................................................................................................3
C.2.2 GREASING CHART.................................................................................................................................................................4
C.2.3 FILLING UP THE OIL TANK.....................................................................................................................................................5
C.2.4 CLEANING THE CRANE..........................................................................................................................................................6
C.3 PLANNED MAINTENANCE..................................................................................................................................7
C.4 EXTRAORDINARY MAINTENANCE....................................................................................................................7
C.5 INACTIVITY ..........................................................................................................................................................7
C.6 PUTTING THE CRANE OUT OF ORDER ............................................................................................................8
C.6.1 DISASSEMBLY........................................................................................................................................................................8
C.6.2 STOCKING...............................................................................................................................................................................9
C.6.3 DISPOSAL ...............................................................................................................................................................................9
D ENCLOSURES ..........................................................................................1
D.1 TECHNICAL SPECIFICATIONS...........................................................................................................................2
D.1.1 GENERAL SPECIFICATIONS..................................................................................................................................................2
D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................3
D.1.3 CAPACITY OF HYDRAULIC SYSTEM.....................................................................................................................................3
D.1.4 OVERALL DIMENSIONS..........................................................................................................................................................4
D.1.5 HOOK HEIGHT........................................................................................................................................................................5
D.1.6 LOAD DIAGRAMS....................................................................................................................................................................6
D.1.7 WEIGHTS AND CENTRES OF GRAVITY..............................................................................................................................10
D.1.8 HYDRAULIC DIAGRAMS.......................................................................................................................................................11
D.1.9 ELECTRIC DIAGRAMS..........................................................................................................................................................27
D.1.10 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS ......................................................................................30
D.1.11 PICTOGRAMS ON THE CRANE............................................................................................................................................42
D.1.11 PLANNED MAINTENANCE CHECK LIST..............................................................................................................................44
D.1.12 TROUBLESHOOTING............................................................................................................................................................46
D.1.13 TIGHTENING TORQUES.......................................................................................................................................................49
D.1.14 CONVERSION TABLES OF MEASUREMENTS UNITS.........................................................................................................51

INHALT
A ANWEISUNGSHANDBUCH ......................................................................1
A.1 MECHANISCHE GEFAHREN...............................................................................................................................2
A.1.1 MECHANISCHE FESTIGKEIT..................................................................................................................................................2
A.1.2 QUETSCHUNGSRISIKO..........................................................................................................................................................5
A.1.3 SCHERGEFAHR......................................................................................................................................................................8
A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS.....................................................................................................................9
A.1.5 STOSSGEFAHR ......................................................................................................................................................................9
A.1.6 ÖLSPRITZGEFAHR...............................................................................................................................................................11
A.1.7 STABILITÄTSVERLUST.........................................................................................................................................................12
A.1.8 RUTSCH- STOLPER- UND STURZGEFAHR.........................................................................................................................15
A.2 GEFAHREN ELEKTRISCHER ART ...................................................................................................................16
A.2.1 KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN.............................................................................................................16
A.2.2 ELEKTROSTATISCHE PHÄNOMENE...................................................................................................................................18
A.3 GEFAHREN THERMISCHER ART.....................................................................................................................19
A.3.1 VERBRENNUNGEN VERBRÜHUNGEN................................................................................................................................19
A.3.2 UMGEBUNGSTEMPERATUR................................................................................................................................................19
A.4 GEFAHREN DURCH LÄRM...............................................................................................................................20
A.5 GEFAHREN DURCH VIBRATIONEN.................................................................................................................20
A.6 GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE............................................................21
A.6.1 GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN)................................21
A.7 GEFAHREN ERGONOMISCHER ART...............................................................................................................25
A.7.1 ARBEITSPLATZ.....................................................................................................................................................................25
A.7.2 SICHTBARKEIT .....................................................................................................................................................................26
A.7.3 MENSCHLICHES VERSAGEN...............................................................................................................................................27
A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS..................................................................28
A.9 FUNKTIONSUNTÜCHTIGKEIT DER SICHERHEITSEINRICHTUNGEN...........................................................29
A.10 ANSCHLUSSFEHLER........................................................................................................................................31
A.11 GEFAHREN DURCH MANÖVRIERFEHLER .....................................................................................................33
A.12 WARNUNGEN FÜR TRANSPORT UND AUFHEBEN DES KRANS .................................................................36
A.13 ZUSÄTZLICHE HINWEISE FÜR DIE FUNKFERNSTEUERUNG.......................................................................37
A.14 HINWEISE FÜR ZUSATZABSTÜTZUNGEN......................................................................................................41
A.15 ZUSÄTZLICHE HINWEISE FÜR JIB-AUSLEGER.............................................................................................43
A.16 HINWEISE FÜR STEUERPLATZ AN DER SÄULE UND AUF TRITTBRETT ...................................................44
A.17 ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE.............................................................................................46
A.18 ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFERS......................................................49
A.19 ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER.................................................................................................52
B BEDIENUNGSHANDBUCH.......................................................................1
B.1 VORWORT............................................................................................................................................................2
B.2 KENNDATEN........................................................................................................................................................3
B.3 DOKUMENTATION UND KRANBESCHREIBUNG..............................................................................................4
B.3.1 BEILIEGENDE DOKUMENTATION..........................................................................................................................................4
B.3.2 PLANUNGSNORMEN UND KLASSIFIZIERUNG.....................................................................................................................4
B.3.3 CE-KENNZEICHNUNG............................................................................................................................................................5
B.3.4 KENNZEICHNUNGEN FÜR NICHT-EG-LÄNDER....................................................................................................................5
B.3.5 DIENSTBEDINGUNGEN..........................................................................................................................................................6
B.3.6 VERBOTENE BETÄTIGUNGEN...............................................................................................................................................6
B.3.7 HAUPTKOMPONENTEN..........................................................................................................................................................7
B.3.8 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER.........................................................................................8
B.3.9 SICHERHEITSPLOMBIERUNGEN...........................................................................................................................................9
0 STEUERUNGEN FÜR KRAN NICHT X..................................................................................................................................10
B.3.11 STEUERUNGEN FÜR KRAN X..............................................................................................................................................11
B.4 BESCHREIBUNG DER STEUERUNGEN ..........................................................................................................12
B.4.1 SCHALTTAFELN FÜR KRAN EG NICHT X............................................................................................................................12
B.4.2 SCHALTTAFELN FÜR X-KRÄNE...........................................................................................................................................13
B.4.3 STEUERUNGEN FÜR KRAN NICHT X..................................................................................................................................16
B.4.4 BEDIENUNGSSTEUERUNGEN FÜR KRAN X.......................................................................................................................19
B.4.5 STEUERPLATZ AN DER KRANSÄULE UND AUF TRITTBRETT (WAHLFREI).....................................................................23
B.5 BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN ...............................................................................26
B.5.1 HÖCHSTBETRIEBSDRUCKVENTIL......................................................................................................................................26
B.5.2 ÜBERDRUCKVENTILE..........................................................................................................................................................27
B.5.3 MOMENTBEGRENZER (NICHT-X)........................................................................................................................................28
B.5.4 MOMENTBEGRENZER (X)....................................................................................................................................................29
B.5.5 AUSSCHLUSS DES MOMENTBEGRENZERS......................................................................................................................30
B.5.5 NOT-AUS STOPPTASTEN ....................................................................................................................................................32
B.5.7 ÜBERLASTABSCHALTER FÜR MAN. VERLÄNGERUNGEN................................................................................................33
B.5.8 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN...............................................................................................................34
B.5.9 SPERRGETRIEBE DER ABSTÜTZSTANGEN.......................................................................................................................35
B.5.10 SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN...................................................................................36
B.5.11 DREHBEGRENZER (WAHLFREI)..........................................................................................................................................37
B.6 ANZEIGER UND KONTROLLLAMPEN.............................................................................................................39
B.6.1 ÖLSTANDANZEIGER UND THERMOMETER AUF DEM ÖLBEHÄLTER ..............................................................................39

B.6.2 LASTANZEIGER KRAN EG NICHT X ....................................................................................................................................39
B.6.3 FILTERVERSTOPFUNGSANZEIGER....................................................................................................................................40
KONTROLLLAMPEN EC X KRAN.........................................................................................................................................................40
B.6.5 ALARMDIAGNOSTIK MOMENTBEGRENZER X ...................................................................................................................41
B.7 PIKTOGRAMME.................................................................................................................................................42
B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN...................................................................................43
B.8.1 KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN..................................................................................................43
B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN.....................................................................................................................44
B.8.3 GEFÄLLE DES GELÄNDES...................................................................................................................................................44
B.8.4 WIDERSTAND DES GELÄNDES...........................................................................................................................................45
B.8.5 SICHTBARKEIT .....................................................................................................................................................................46
B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT .......................................................................................................47
B.9 BEDIENEN DEN KRAN......................................................................................................................................48
B.9.1 ANLASSEN DES KRANS (NICHT X)......................................................................................................................................48
B.9.2 ANLASSEN DES KRANS (KRAN X).......................................................................................................................................49
B.9.3 ABSTÜTZVERFAHREN DES KRANS....................................................................................................................................50
B.9.4 ABSTÜTZVERFAHREN DES KRANS AA..............................................................................................................................51
B.9.5 ÖFFNUNGS-VERFAHREN DES KRANS...............................................................................................................................52
B.9.6 HEBEBETÄTINGUNG............................................................................................................................................................53
B.9.7 SCHLIESSUNGSVERFAHREN DES KRANS.........................................................................................................................55
B.9.8 SCLIESSUNG DER ABSTÜTZUNGEN..................................................................................................................................57
B.9.9 SCLIESSUNG DER ABSTÜTZUNGEN AA KRAN..................................................................................................................58
B.9.10 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES................................................................59
B.10 ZUSATZABSTÜTZUNGEN.................................................................................................................................60
B.10.1 HAUPTKOMPONENTEN........................................................................................................................................................60
B.10.2 SPERRVENTILE UND SICHERHEITSEINRICHTUNGEN......................................................................................................60
B.10.3 ÖFFNUNGSVERFAHREN DER ZUSATZABSTÜTZUNGEN..................................................................................................61
B.10.4 SCLIESSUNGSVERFAHREN DER ZUSATZABSTÜTZUNGEN.............................................................................................62
B.11 ZUSÄTZLICHE HEBEGERÄTE..........................................................................................................................63
B.11.1 MANUELLE VERLÄNGERUNGEN.........................................................................................................................................64
B.11.2 SEILWINDE............................................................................................................................................................................66
B.11.3 SCHALENGREIFER...............................................................................................................................................................68
C WARTUNGSHANDBUCH..........................................................................1
C.1 GARANTIEBESTIMMUNGEN ..............................................................................................................................2
C.2 ORDENTLICHE WARTUNG.................................................................................................................................2
C.2.1 SCHMIERUNG.........................................................................................................................................................................3
C.2.2 SCHMIERPLAN........................................................................................................................................................................4
C.2.3 AUFFÜLLEN DES ÖLBEHÄLTERS..........................................................................................................................................5
C.2.4 REINIGUNG DES KRANS........................................................................................................................................................6
C.3 PLANMÄSSIGE WARTUNG ................................................................................................................................7
C.4 AUSSERPLANMÄSSIGE WARTUNG..................................................................................................................7
C.5 STILLSTAND........................................................................................................................................................7
C.6 SETZEN DES KRANS AUßER BETRIEB ............................................................................................................8
C.6.1 DEMONTAGE..........................................................................................................................................................................8
C.6.2 LAGERUNG.............................................................................................................................................................................9
C.6.3 ENTSORGUNG........................................................................................................................................................................9
D BEILAGEN.................................................................................................1
D.1 TECHNISCHE DATEN..........................................................................................................................................2
D.1.1 ALLGEMEINE MERKMALE......................................................................................................................................................2
D.1.2 ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER ..............................................................................................................3
D.1.3 VOLUMEN DES HYDRAULIKKREISES...................................................................................................................................3
D.1.4 GESAMTABMESSUNGEN.......................................................................................................................................................4
D.1.5 HAKE-HÖHE............................................................................................................................................................................5
D.1.6 LASTDIAGRAMME ..................................................................................................................................................................6
D.1.7 GEWICHTE UND SCHWERPUNKTE.....................................................................................................................................10
D.1.8 HYDRAULIKSCHEMA............................................................................................................................................................11
D.1.9 STROMKREISSCHEMA.........................................................................................................................................................27
D.1.10 FUNKTIONEN DER FUNKFERNSTEUERUNGEN.................................................................................................................30
D.1.11 PIKTOGRAMME AUF DEM KRAN.........................................................................................................................................42
D.1.11 PRÜFUNGSLISTE VON EINGEPLANTE WARTUNG............................................................................................................44
D.1.12 STÖRUNGEN ........................................................................................................................................................................46
D.1.13 ANZUGSMOMENTE..............................................................................................................................................................49
D.1.14 UMRECHNUNGSTABELLE DER MASSEINHEITEN .............................................................................................................51

SPIS TABEL
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Minimalne odległości - Min. safety distances - Min. Sicherheitsabstände (EN 349)..................................................A7
Tab. B-1: Warunki użytkowania - Service conditions - Dienstbedingungen..............................................................................B6
Tab. B-2: Siła wiatru - Wind force - Windstärke .....................................................................Błąd! Nie zdefiniowano zakładki.
Tab. B-3: Nośność ziemi, podłoża - Bearing capacity of the soils - Belastbarkeit des Bodens...............................................B45
Tab. B-4: Ręczne sygnały sterownicze - Manual control signals - Steuerungshandzeichen...................................................B46
Tab. C-1 Typy smarów - Grease for maintenance - Schmierfett für Wartung .......................................................................... C3
Tab. C-2 Okresowe smarowanie - Frequency of greasing - Schmierintervalle ........................................................................ C4
Tab. C-3 Zalecane oleje hydrauliczne - Recommended hydraulic oils - Empfohlene Hydrauliköle.......................................... C5
Tab. D-1 Dokręcenie śrub i sworzni - Tightening of bolts and screws - Anzug der Schrauben.............................................. D49
Tab. D-2 Dokręcenie złączek - Tightening of fittings - Anzug der Anschlüsse....................................................................... D49
Tab. D-3 Dokręcenie śrub mocujących - Tightening of tie mounting rods - Anzug der Sockelbefestigungen........................ D50
Tab. D-4 Zmiana jednostek wymiarowych - Conversion of measurement units - Umrechnung der Messeinheiten............... D51

1
A LISTA OSTRZEŻEŃ
A WARNING MANUAL
A ANWEISUNGSHANDBUCH

2
A.1 RYZYKA
MECHANICZNE
A.1.1 ZAGROŻENIA
MECHANICZNE
Główne zagrożenia sąrezultatem
błędów w stosowaniu instrukcji obsługi i
sąone wymienione poniżej:
•Zakres temperatur otoczenia
- osłabienie wytrzymałości konstrukcji
żurawia
- Lepkość oleju hydraulicznego zbyt
wysoka lub zbyt niska
- Przegrzewanie olejów hydraulicznych
- Osłabienie elementów z tworzyw
- Utrata właściwości przez węże
(-40°C ÷100°C)
•Maksymalne nachylenie
- Obrót żurawia nie jest możliwy
- Nadmierne ciśnienie i naprężenia w
obrocie
- Nadmierne naciski w układzie listwa
zębata wieniec zębaty kolumny lub
sprzęgło silnika obrotu hydraulicznego
- Utrata stateczności
•Wielkość maksymalnego przepływu
oleju przez główny zawór
sterowniczy
- Przeciążenia konstrukcji żurawia
spowodowane przekroczeniem
szybkości poszczególnych ruchów
- Nadmierna temperatura oleju
•Maksymalna szybkość wciągarki
- Nadmierne obciążenia konstrukcji
żurawia
- Nadmierne drganie i wibracje ładunku
- Utrata stateczności
•Opady atmosferyczne
- Pioruny, porażenia prądem
- Problemy z systemem elektrycznym
-
•Używanie w środowisku
wybuchowym
- Zapalenia siępłynów hydraulicznych i
elementów z tworzywa
•Zastosowanie w środowisku
morskim
- Nadmierna korozja konstrukcji
(siłowników, sworzni)
- Nadmierne naprężenia spowodowane
przez sztywne połączenia i warunki na
statku
•Sztywny montażpodstawy
- Nadmierna inercja
- Nadmierna wibracja od
przemieszanego ładunku
•Osprzęt podnoszący
- Zwiększone naprężenia, jeżeli są
zastosowane inne osprzęty niżhak
•Zbyt wysokie napięcie
- Złe funkcjonowanie systemu
zabezpieczeń
- Zła praca sterowań
•Poziom zabezpieczenia IP
- Uszkodzenia obwodów elektrycznych
(bezpieczeństwa i sterowniczych)
A.1 MECHANICAL
HAZARDS
A.1.1 MECHANICAL
RESISTENCE
The main hazards resulting from failure
to follow the operating instructions
described in the user manual are listed
below:
•Environmental temperature range
- Weakening of the crane structure
- Hydraulic fluid viscosity too low/high
- Hydraulic fluid overheating
- Weakening of plastic components
- Degradation of flexible hoses
(-40°C ÷100°C)
•Maximum incline
- Crane rotation not possible
- Excessive pressure in rotation rod
- Excessive stress on rack - pinion
wheel or thrust block - motor coupling
- Excessive stress on crane structure
- Loss of stability
•Maximum oil flow rate to main
control valve
- Overloads on the structure caused by
excessive speed of movement
- Excessive oil temperature
•Maximum wind speed
- Excessive stress on crane structure
- Excessive oscillation of the load
- Loss of stability
-
•Precipitation
- Lightening, electric shock
- General malfunctioning of the electric
system
•Use in explosive environments
- Flammable hydraulic fluid and plastic
components
-
•Use in marine environment
- Rapid corrosion of structural
components (cylinders, pins)
- Excessive stress caused by
fixed/marine installation conditions
•Rigid installation base
- Excessive inertia
- Excessive oscillation of the load
•Lifting component
- Excessive stress if components other
than hook used
-
•Power supply voltage
- Incorrect functioning of safety devices
- Incorrect functioning of controls
-
•IP protection level
- Electric system faults (safety and
controls)
A.1 MECHANISCHE
GEFAHREN
A.1.1 MECHANISCHE
FESTIGKEIT
Nachstehend werden die haupts-
ächlichen Gefahren infolge Missachtung
der im Handbuch vorgesehenen
Arbeitsbedingungen aufgeführt:
•Bereich der Umgebungstemperatur
- Versprödung der Kranstruktur
- Zu niedrige / zu hohe Viskosität des
Hydrauliköls
- Überhitzung des Hydrauliköls
- Versprödung der Kunststoffteile
- Beschädigung der Schläuche
(-40°C ÷100°C)
-
•Maximale Neigung
- Krandrehung nicht durchführbar
- Übermäßiger Druck im Drehrohr
- Überspannungen in der Verbindung
Ritzel/Zahnstange oder Drehkranz/
Motor
- Überspannungen in der Kranstruktur
- Stabilitätsverlust
-
•Max. Öldurchfluss am Steuerventil
- Überlastung der Struktur infolge
übermäßige Bewegungsgeschwindig-
keit
- Zu hohe Öltemperatur
•Max. Windgeschwindigkeit
- Überspannungen durch den auf die
Kranstruktur einwirkenden Winddruck
- Übermäßiges Schwingen der Last
- Stabilitätsverlust
•Atmosphärische Niederschläge
- Elektrische Entladung, Stromschläge
- Probleme im Zusammenhang mit dem
allgemeinen Fehlbetrieb der elektri-
schen Anlage
•Verwendung in explosionsgefähr-
deten Bereichen
- Entflammbarkeit von Hydrauliköl und
Kunststoffteilen
•Verwendung in maritimer Umge-
bung
- Vorzeitige Korrosion von Struktur-
teilen (Zylinder, Bolzen)
- Überspannungen aufgrund der festen/
maritimen Installationsbedingungen
•Starre Installationsbasis
- Übermäßige Trägheitskräfte
- Übermäßiges Schwingen der Last
•Hubgerät
- Überspannungsprobleme bei anderen
Hubgeräten als Haken
•Versorgungsspannung
- Nicht einwandfreier Betrieb der
Sicherheitseinrichtungen
- Nicht einwandfreier Betrieb der Steue-
rungen
•Schutzart IP
- Defekte am elektrischen System
(Sicherheit und Steuerungen)