iArmor EDGE IA-W208 User manual

Rev. 20220501
1
iArmor®
Customer Support: [email protected]
PART#: IA-W208
IARMOR EDGE™
BEFORE INSTALLATION
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS
ARE PRESENT. READ INSTRUCTIONS CAREFULLY
BEFORE STARTING INSTALLATION. ASSISTANCE IS
RECOMMENDED. THANK YOU FOR CHOOSING OUR
PRODUCT!
*ROCKER PANEL MOUNT
*DRILLING MAYBE REQUIRED
Fastener Size Tightening Torque (ft-lbs) Required
6mm 6-7 √
8mm 16-18 √
10mm 31-32 √
12mm 56-58 X
14mm 92-94 X
Driver Passenger
Front 2#
1#
4# 3#
4# 3#
2#
1#
4#
1#
3#
2#

Rev. 20220501
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iArmor®
Customer Support: [email protected]
11 # 13 # 14 #
5 # 8 #7 #6 # 10 #
9 #
Hardware Package A (For Brackets & Step Bars Installation)
Item QTY Description Item QTY Description
1# 3Driver Side Mounting Brackets 10# 6M8X1.25 Hex Nuts
2# 3Passenger Side Mounting Brackets 11# 6M8X1.25 Nylon Lock Nuts
3# 3Passenger Side Support Brackets 12# 12 M6X1-25 Hex Bolts
4# 3Driver Side Support Brackets 13# 24 M6 Large Flat Washers
5# 6M8 Bolt/Nut Plates 14# 12 M6X1 Nylon Lock Nuts
6# 6M8 Plastic Washers 15# 12 M10X1.5-25 Hex Bolts
7# 18 M8X1.25-30 Hex Bolts 16# 24 M10 Flat Washers
8# 24 M8 Large Flat Washers 17# 12 M10X1.5 Nylon Lock Nuts
9# 12 M8 Lock Washers
15 # 16 # 17 #
12 #

Rev. 20220501
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iArmor®
Customer Support: [email protected]
The instruction here is for your reference only. We strongly
recommend the professional installer for best result. We are not
responsible for any damage caused by the installation.
STEP 1
Start installing from the passenger side front mounting location
of the vehicle, (Fig 1). Remove the sealing tapes covering the
oval hole and the hex holes on the body panel, if equipped. (Fig
1).
Note: All (3) Mounting Brackets and (3) Support Brackets
for Passenger Side are universal. All (3) Mounting Brackets
and (3) Support Brackets for Driver Side are universal.
STEP 2
Determine the correct procedure to attach (1) Passenger Front
Mounting Bracket for your model/year:
Models without factory threaded inserts on body panel:
a. Partially thread (1) M8X1.25-30 Hex Bolt into the welded
nut on (1) M8 Bolt/Nut Plate (Fig 2). Thread the hex bolt in
until it is flush with the welded nut, (Fig 3). Use the hex
bolt as a handle and insert the Bolt/Nut Plate into the oval
hole, feed the threaded bolt on the plate through one of
the hex holes, (Fig 4). Thread (1) M8 Plastic Washer onto
the threaded end and down tight against the body panel,
(Fig 5). NOTE: The Plastic Washer is designed to keep
Front
(Fig 1) Passenger Side Front Mounting Location
(No factory holes on pinch weld on some trims)
the Bolt Plate from falling into the body panel within
bracket installation.
b. Attach (1) Passenger Side Mounting Bracket to the
threaded end of the installed M8 Bolt/Nut Plate with (1) M8
Large Flat Washer, (1) M8 Lock Washer and (1) M8X1.25
Hex Nut, (Fig 6).
c. Remove the M8X1.25-30 Hex Bolt from the welded nut on
the Bolt/Nut Plate. Rotate the Bolt/Nut Plate until the weld-
ed nut lines up with the other hole on the Mounting Brack-
et.
d. Secure the Passenger Side Mounting Bracket to the weld-
ed nut on the M8 Bolt/Nut Plate with (1) M8x1.25-30 Hex
Bolt, (1) M8 Lock Washer and (1) M8 Large Flat Washer
(Fig 6). Do not fully tighten hardware at this time.
(Fig 2) M8 Bolt/Nut Plate (NOTE: M8 Bolt Plate is
not required on models with threaded inserts)
(Fig 3) Thread M8X1.25-30 Hex Bolt into the weld-
ed nut on the plate
Flush
(Fig 4) Use the Hex Bolt as a handle. Insert the Bolt/Nut Plate
into the oval hole and feed the threaded end out either facto-
ry hex hole.
IMPORTANT: Do not remove the Hex Bolt until the Plastic
Washer is threaded onto the welded bolt (Fig 5).
Remove sealing
tapes if equipped

Rev. 20220501
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iArmor®
Customer Support: [email protected]
(Fig 6) Passenger Front Mounting Bracket installation
(For models without factory threaded inserts on body panel)
Models with factory threaded inserts on body panel (Fig 7):
Attach (1) Passenger Side Mounting Bracket to the threaded
inserts on passenger side front mounting location with (2)
M8x1.25-30 Hex Bolts, (2) M8 Lock Washers and (2) M8 Large
Flat Washers, (Fig 8). Do not fully tighten hardware at this time.
(1) M8X1.25-30 Hex Bolt
(1) M8 Lock Washer
(1) M8 Large Flat Washer
(Fig 5) Thread Plastic Washer onto Bolt Plate to hold Bolt
Plate in position
M8 Plastic Washer
(1) M8 Bolt Plate
(1) M8 Large Flat Washer
(1) M8 Lock Washer
(1) M8X1.25Hex Nut
Front
(Fig 7) Passenger Side Front Mounting Location
(Example for models with factory threaded inserts)
Front
Factory Threaded In-
serts on Body Panel
(Fig 8) Passenger Front Mounting Bracket installation
(For models with factory threaded inserts on body panel)
Front
STEP 3
Attach (1) Passenger Side Support Bracket to the installed Pas-
senger Side Mounting Bracket with (1)M8x1.25-30 Hex Bolt, (2)
M8 Large Flat Washers and (1) M8X1.25 Nylon Lock Nut, (Fig
9).
Rotate and attach the support bracket to the back of the pinch
weld. Line up the slots on the top of the Support Bracket with
the (2) factory holes on the pinch weld. Secure the Bracket to
the back of the pinch weld with (2) M6X1-25 Hex Bolts, (4) M6
Large Flat Washers and (2) M6X1 Nylon Lock Nuts, (Fig 10).
Do not fully tighten hardware at this time.
(2) M8X1.25-30 Hex Bolts
(2) M8 Lock Washers
(2) M8 Large Flat Washers
(M8 Bolt/Nut Plate not required)

Rev. 20220501
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iArmor®
Customer Support: [email protected]
Passenger Side
Support Bracket
(Fig 9) Attach the Support Bracket to the Mounting Bracket
(On Passenger Side Front Mounting Location)
Passenger Side
Mounting Bracket
(Fig 10) Attach Passenger Front Support Bracket to back of
pinch weld (Models with factory holes on pinch weld only)
(2) M6X1-25 Hex Bolts
(4) M6 Large Flat Washers
(2) M6X1 Nylon Lock Nuts
Move to the Passenger Side Center & Rear Mounting Loca-
tions, (Figs 11-12). Repeat Steps 1-3 to install the Passenger
side Center and Rear Mounting Brackets and Support Brack-
ets. Do not fully tighten hardware at this time.
STEP 42
(Fig 11) Passenger Side Center Mounting Location
Front
IMPORTANT: Some trims are without factory holes on
pinch weld and will require drilling through the pinch weld
to attach the Support Bracket. Do not drill on pinch weld at
this moment, (Refer to STEP 6).
(1) M8X1.25-30 Hex Bolt
(2) M8 Large Flat Washers
(1) M8X1.25 Nylon Lock Nut
STEP 5
Once all (3) Passenger Side Mounting Brackets have been
installed, attach the Passenger Side Step Bar to the Mounting
Brackets with (6) M10X1.5-25 Hex Bolts, (12) M10 Flat Wash-
ers and (6) M10X1.5 Nylon Lock Nuts, (Fig 13). Do not fully
tighten hardware at this time.
Rear
(Fig 12) Passenger Side Rear Mounting Location
STEP 6
Properly level and adjust the Step Bar and fully tighten all hard-
ware.
Models require drilling for installing Support Brackets:
a. Make sure the Step Bar is level to the vehicle. Adjust and
tighten all mounting hardware.

Rev. 20220501
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iArmor®
Customer Support: [email protected]
b. Line up the slots on the Support Brackets with the back of
the pinch weld. Mark the location of the slots onto the pinch
weld.
c. Drill (2) 1/4” holes through the pinch weld for each Support
Bracket.
IMPORTANT: Do not drill too close to the bottom edge of the
pinch weld. Adjust the Brackets as necessary to move the slots
up the body panel away from the edge. Drill the holes toward
the outside of the marked slots.
d. Attach each Support Bracket to the pinch weld with (2) M6X1
-25 Hex Bolts, (4) M6 Large Flat Washers and (2) M6X1 Nylon
Lock Nuts, (Fig 10). Check for level then fully tighten all hard-
ware.
STEP 7
Move to the other side of the vehicle. Repeat Steps 1-6 to in-
stall the other side step bar.
Attention
Do periodic inspections to the installation to make sure
that all hardware is secure and tight.
In order to protect your bars/boards, please use mild
soap/non-abrasive products for cleaning only.
(Fig 13) Passenger Side Step Bar Installed (6) M10X1.5-25 Hex Bolts
(12) M10 Flat Washers
(6) M10X1.5 Nylon Lock Nuts
Front
Bottom View