IDEAL 61-704 User manual

IDEAL INDUSTRIES, INC.
TECHNICAL MANUAL
MODEL: 61-700
MODEL: 61-701
MODEL: 61-702
MODEL: 61-704
The Service Information provides the following information:
•Precautions and safety information
• Specifications
• Performance test procedure
• Calibration and calibration adjustment procedure
• Basic maintenance (replacing the battery)
Form number: TM61700-1-2-4
Revision: 4. Date: Sept 2004
Form number TM61700-1-2-4 Rev 4 September 2004

TABLE OF CONTENTS
Title Page
Introduction 1
Precautions and Safety Information 1
Symbol Table 1
Safety Information 2
Indicator Functions 2
Certifications and compliance 2
Specifications 3
General Specification 3
Voltage Specifications 4
Current Specifications 4
Resistance Specifications 4
Frequency Specification 4
Capacitance Specifications 4
Diode / Continuity Specifications 4
Performance Verification 5/6
Calibration 6/7
Calibration Reference Points 8
Replacing the Battery 9
Form number TM61700-1-2-4 Rev 4 September 2004

Page 1
Introduction Warning
To avoid shock or injury, do not perform the verification
tests or calibration procedures described in this manual
unless you are qualified to do so.
The information provided in this document is for the use
of qualified personnel only.
Caution
The 61-700 series contains parts that can be damaged by static
discharge. Follow the standard practices for handling static sensitive
devices.
For additional information about IDEAL INDUSTRIES, INC. and its products,
and services, visit IDEAL INDUSTRIES, INC. web site at:
www.idealindustries.com
Precautions and Safety Information
Use the meter only as described in the Users Manual. If you do not
do so, the protection provided by the meter may be impaired.
Read the “Safety Information” page before servicing this product.
In this manual, a Warning identifies conditions and actions that
pose hazard (s) to the user; a Caution identifies conditions and
actions that may damage the meter or the test instruments.
The Symbols
The symbols used on the Meter and in this manual are explained
in Table A.
Table A Symbols
Symbol Description Symbol Indicator Lights
Battery HI-V High Voltage Indicator
>30 V indicator is on
Cautionary or important
information in manual NCV Non-Contact indicator
Danger- Risk of electrical
shock Continuity indicator
Double Insulation- Protection
Class II CP Clean power indicator
On if power is Clean
Off if power has > 5% THD
CAT III IEC Over-voltage Category III
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SAFETY
Review the following safety precautions to avoid injury and prevent damage to this product or any
products connected to it. To avoid potential hazards, use the product only as specified.
CAUTION.
These statements identify conditions or practices that could result in damage to the equipment or other
property.
WARNING.
These statements identify conditions or practices that could result in personal injury or loss of life.
Specific precautions:
Do not operate without covers. To avoid personal injury, do not apply any voltage or current to the
product without the covers in place.
Electric overload. Never apply a voltage to a connector on the product that is outside the range specified
for that connector.
Avoid electric shock. To avoid injury or loss of life, do not connect or disconnect probes or test leads
while they are connected to a voltage source.
Do not operate in wet/damp conditions. To avoid electric shock, do not operate this product in wet or
damp conditions.
Indicator Functions:
• Hi-V: In ACV, DCV, Resistance, and Continuity/Diode test, the end user will get an audible
warning and the Hi-V light will blink if there is Voltage Greater that 30V present at the input
terminals.
o In addition to the LED and audible beep, the 61-702 and 61-704 has a tactile vibration
when voltage is present.
• NCV: When the NCV button is pressed, the analog to digital circuit is turned off and the NCV
circuit is activated. Sensing for the NCV is at the tip of the Clamp Jaw or by the Red Test Lead in
the red (+) input terminal. Follow the operation instructions giving in the operator’s manual for
proper use of this function. The NCV function is on Ideal Models 61-701,61-702, and 61-704.
• CP: When the 60Hz AC power is clean, with less than 5% Total Harmonics Distortion (THD) on
AC voltage, the green CP light will be energized. If there is greater that 5% THD on the line, the
green CP light will be de-energized.
Certifications and compliances
Safety Designed to IEC 1010-1, UL3111-1 and CSA specifications
1000V DC Category III {61-702, 61-704}
600V DC Category III {61-700, 61-701}
750V AC Category III {61-702, 61-704}
Input rating
600V AC Category III {61-700, 61-701}
CAT III: Distribution level mains, fixed installation.
CAT II: Local level mains, appliances, and portable equipment.
Over voltage category CAT I: Signal level, special equipment or parts of
equipment, telecommunication, electronics.
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General specifications
Characteristics Description
Display 3½ Digit LCD display
Display Count 2000 count, maximum reading 1999
Over range Indication “OL” is displayed
Sampling Rate 2.5 time/second
Operating Environment:
Relative Humidity 0°C to 50°C (32°F to 122°F)
0 ~ 75% RH
Storage Environment: -20°C to 60°C (-4°F to 140°F) at <80 relative humidity
Power source: 9V Battery (NEDA 1604)
Battery Live: 300 hours typical (alkaline) {61-700 and 61-701}
150 hours typical (alkaline) {61-702 and 61-704}
Low Battery Indicator: symbol indicates low battery voltage
Auto power off Approximately 60 minutes
Dimensions 9.7” H X 3.7” W X 1.8” D
247mm H X 94mm W X 46mm D
Maximum Cable Size ACA 1¼” (32mm)
Weight: Approximately 13.4 oz. or 430g including battery
RANGES and ACCURACY SPECIFICATION
Accuracy: Accuracy specifications at 23°C ±5°C (73.4°F ±9°F) less than 75% RH.
Temperature Coefficient: 0.1 times the applicable accuracy specification per degree C
from 0°C to 18°C and 28°C to 50°C (32°F to 64°F and 82°F to 122°F)
Electrical Specification: Accuracy are ±(reading plus number of digits) at 23°C ±5°C <75% RH
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61-700
Function /
Range Ranges Accuracy
200V, 50Hz - 500Hz 1.2% + 3digits
AC Voltage 200V, 50Hz - 1KHz 2.0% + 5 digits
600V, 50Hz - 500Hz 2.0% + 5 digits
DC Voltage 200mV/2000mV/200V/600V 0.5% + 1 digit
AC Current 200A, 50Hz - 60Hz 3.0% + 5 digit
200A, 60Hz - 400Hz 5.0% + 5 digit
Frequency 2K ~ 40KHz (Auto-ranging only) 0.1% + 3 digits
Resistance 200Ω/200KΩ1.0% + 3digit
Diode Check 1mA ±0.6mA Not specified
Continuity <100Ωon Diode, Continuity Not Specified
61-701
Function /
Range Ranges Accuracy
200V, 50Hz - 500Hz 1.2% + 3 digits
AC Voltage 200V, 50Hz - 1KHz 2.0% + 5 digits
600V, 50Hz - 500Hz 2.0% + 5 digits
DC Voltage 2000mV/20V/ 600V 0.5% + 1 digit
AC Current 200A, 50Hz - 60Hz 3.0% + 5 digit
200A, 60Hz - 400Hz 5.0% + 5 digit
Capacitance 200MFD 3.0% + 5 digits
Frequency 2K ~ 40KHz (Auto-ranging only) 0.1% + 3 digits
Resistance 200Ω/200KΩ1.0% + 3digit
Diode Check 1mA ±0.6mA Not specified
Continuity <100Ωon Diode, Continuity Not specified
61-702, 61-704
Function /
Range Ranges Accuracy
2000mV/200V, 50Hz - 500Hz 1.2% + 3digits
AC Voltage 2000mV/200V, 500Hz - 1KHz 2.0% + 5 digits
750V, 50Hz - 500Hz 2.0% + 5 digits
DC Voltage 2000mV/200V/1000V 0.5% + 1 digit
AC Current 200A, 50Hz - 60Hz 3.0% + 5 digit
200A, 60Hz - 400Hz 5.0% + 5 digit
Capacitance 200MFD 3.0% + 5 digits
Frequency 2K ~ 40KHz (Auto-ranging only) 0.1% + 3 digits
Resistance 200Ω/200KΩ1.0% + 3digit
Diode Check 1mA ±0.6mA Not specified
Continuity <300Ωon Diode, Continuity Not specified
AC Converter: Average responding, RMS Calibrated to Sine Wave
Overload Protection:
AC and DC Voltage: not to exceed 600V DC or VAC RMS for the model 61-700 and 61-701,
and 1000V DC or 750V AC for the 61-702 and 61-704
Resistance: Not to exceed 500V DC or AC RMS
Capacitance, Frequency, Diode Check, Continuity: not to exceed 500V DC or VAC RMS
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PERFORMANCE VERIFICATIONS
Perform the following analysis; if the meter conforms to the limits listed in Table 1 through 5 the meter is
functioning correctly. If the meter does not conform to any of the listed limits the calibration procedure
must be performed.
Performance Verification Preparation
1. Turn on the calibrator, allow calibrator to warm up. Temperature stabilization
should be reached after 30 minutes.
2. Remove battery cover and using a calibrated meter to ensure the battery measures a minimum of 7.5V
DC. If the battery measures under 7.5V DC, replace the battery before beginning the performance test.
3. Input the values listed in Table 1 through 5
Table 1 AC Voltage Test
Function
/Range Input Low
Limit High Limit Model number
V AC 2000mV 1900mV AC @ 50Hz 1874 1926 61-702, 61-704
V AC 2000mV 1900mV AC @ 500Hz 1874 1926 61-702, 61-704
V AC 2000mV 1900mV AC @ 1kHz 1857 1943 61-702, 61-704
V AC 200V 190V AC @ 50Hz 187.4 192.6 61-700, 61-701, 61-702, 61-704
V AC 200V 190V AC @ 500Hz 187.4 192.6 61-700, 61-701, 61-702, 61-704
V AC 200V 190V AC @ 1kHz 185.7 194.3 61-700, 61-701, 61-702, 61-704
V AC 600V 500V AC @ 50Hz 485 515 61-700, 61-701
V AC 600V 500V AC @ 500Hz 485 515 61-700, 61-701
V AC 750V 700V AC @ 50Hz 681 719 61-702, 61-704
V AC 750V 700V AC @ 500Hz 681 719 61-702, 61-704
Table 2 DC Voltage Test
Function
/Range Input Low
Limit High Limit Model number
V DC 200mV 190mV 188.9 191.1 61-700
V DC 2000mV 1900mV 1889 1911 61-700, 61-702, 61-704
V DC 20V 19V 18.89 19.11 61-701
V DC 200V 190V 188.9 191.1 61-700, 61-701, 61-702, 61-704
V DC 600V 500V 496 504 61-700, 61-701
V DC 1000V 900V 894 906 61-702, 61-704
Table 3 AC Current Test
Function
/Range Input Low
Limit High Limit Model number
A AC 200A 100A AC @ 50Hz 96.5 103.5 61-700, 61-701, 61-702, 61-704
A AC 200A 100A AC @ 400Hz 94.5 105.5 61-700, 61-701, 61-702, 61-704
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Table 4 Capacitance, Frequency, and Resistance Test
Function
/Range Input Low
Limit High Limit Model number
Hz {auto} 1KHz @ 10V .996 1.004 61-700, 61-701
Hz {auto} 10KHz @ 10V 9.96 10.04 61-700, 61-701
MFD 200 100µF 96.5 103.5 61-701, 61-702, 61-704
Ω200 100Ω98.7 101.3 61-700, 61-701, 61-702, 61-704
Ω200K 100KΩ98.7 101.3 61-700, 61-701, 61-702, 61-704
Table 5 Diode and Continuity Check
Function
/Range Test Value Low
limits High Limit Model number
Diode 500mV DC 485 515 61-700, 61-701, 61-702, 61-704
Continuity 40Ωbeep on,
150Ωbeep off 61-700, 61-701
Continuity 50Ωbeep on,
300Ωbeep off 61-702, 61-704
CALIBRATION
Calibration Preparation
1. Turn on the calibrator, allow calibrator to warm up. Perform calibration at
23±2°C at relative humidity of < 70%. Temperature stabilization should be
reached after 30 minutes.
2. Disconnect the test leads and turn the range switch to “OFF”.
3. Remove the screws holding the battery cover and one at the jaw.
4. Remove the case bottom using care not to damage the battery connector and leads
to the continuity beeper. (Beeper is attached to the bottom case cover.)
5. Using a calibrated meter ensure the battery measures a minimum of 7.5V DC.
If the battery measures under 7.5V DC, replace the battery.
Calibration Procedure
It is recommended that all IDEAL meters undergo the following calibration procedure on
an annual basis.
The class of calibrator or equipment should have an accuracy that exceeds, by an expectable ratio the
accuracy of this instrument.
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V DC Calibration
61-700 (Refer to Figure 1)
1. Set the function / range to 200mV DC.
2. Connect the calibrator to the Vand COM inputs on the meter.
3. Output 190.0mV DC.
Adjust VR1 (VR 200Ω) until unit display reads 190.0
De-energize source and remove test leads
61-701 (Refer to Figure 2A)
1. Set the function / range to 20V DC.
2. Connect the calibrator to the Vand COM inputs on the meter.
3. Output 19.00V DC.
Adjust VR1 (VR 200Ω) until unit display reads 19.00
De-energize source and remove test leads
61-702 (Refer to Figure 3A)
61-704 (Refer to Figure 4A)
1. Set the function / range to 2000mV DC.
2. Connect the calibrator to the Vand COM inputs on the meter.
3. Output 1.900 VDC.
Adjust VR1 (VR 200Ω) until unit display reads 1900.
De-energize source and remove test leads
V AC Calibration:
61-704 only (Refer to Figure 4A)
1. Set the function/range to the 2000mV AC.
2. Connect the calibrator to the Vand COM inputs on the meter.
3. Output 1.900 VAC/50Hz
Adjust VR5 (VR 100Ω) until unit display reads 1900V± 1 digit.
De-energize source and remove test leads
A AC Calibration:
61-700 (Refer to Figure 1)
61-701 (Refer to Figure 2B; peel front label back to access calibration hole)
61-702 (Refer to Figure 3B; peel front label back to access calibration hole)
61-704 (Refer to Figure 4B; peel front label back to access calibration hole)
1. Set the function / range to the 200A AC
2. Set output of the AC calibrator for 10.00A/60Hz +/- 0.01% and connect it to Coil = 10N = 100.0A
AC.
3. Clamp the jaws to the coil = 10N.
4. Adjust VR2 (VR 2KΩ) for a display reading of 100.0 ±1 digit
Calibration of the 61-700 series is complete.
Remove all leads from the calibrator and equipment.
Return unit to proper operating condition.
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Figure 1 Figure 2A Figure 2B
Figure 3A Figure 3B Figure 4A Figure 4B
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Battery Replacement (refer to Figure 5)
1. Disconnect the test leads from any circuit under test and turn off meter.
2. Use a Philips head screwdriver to remove the screws on battery cover.
3. Remove battery from the battery compartment.
4. Install new 9V battery (NEDA #1604). An alkaline type is recommended.
5. Install new battery into compartment using care to install to proper polarity.
6. Reinstall battery cover.
Figure 5
Form number TM61700-1-2-4 Rev 4 September 2004