IPC CT40 Series User manual

Read this manual carefully before carrying out any work on the machine
OPERATOR MANUAL
CT40 & CT90

Page 2
CONTENTS
CT40 Technical Specications 3
CT40 Machine Size 4
CT90 Technical Specications 5
CT90 Machine Size 6
Safety Signs 7
Figures 8
Instructions 16

Page 3
CT40 TECHNICAL SPECIFICATIONS
CT40
BT50
Cleaned track width mm 495
Squeegee width mm 816
Hourly performance m2/h 2250
Number of brushes n° 1
Brush diameter mm 495
Max brush pressare gr/cm² 11.54
Brush rotation speed g/1¹ 155
Brush motor power W 550
Drive control / Electronic
Drive motor rated power W 120
Maximum speed Km/h 3.5
Suction motor power W 480
Solution tank L 40
Recovery tank l 45
Wheel diameter mm 200
Gross weight Kg 202
Transported weight Kg 126
Number of batteries n° 2
Series battery voltage V 24
Single battery capacity Ah(5h)
Ah(20)
110
140
Single battery weight Kg 36
Power supply cable length mm /
Power supply voltage V /
Power supply frequency Hz /
Battery compartment size (length. width. height) mm 345 x 170 x 300
Machine size (length. width. height) mm
X/Y/Z 1230 x 520 x 960
Dimensions of packing (length. width. height) mm 1270 x 680 x 1227
Sound Pressure LpA
[dB] 74
(measurement uncertainty) k K
[dB] 3.2
Hand vibration HAV
[m/sec2] 0.9
(measurement uncertainty) k [m/sec2] 0.5
Table A Data can be changed without notice.

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CT40 MACHINE SIZE
CT40
Data X-Y-Z: See table “TECHNICAL SPECIFICATIONS”

Page 5
CT90 TECHNICAL SPECIFICATIONS
CT90
BT70
Cleaned track width mm 678
Squeegee width mm 942
Hourly performance m2/h 2848
Number of brushes n° 2
Brush diameter mm 345
Max brush pressare gr/cm² 23.58
Brush rotation speed g/1¹ 215
Brush motor power W 300
Drive control / Electronic
Drive motor rated power W 200
Maximum speed Km/h 4.2
Suction motor power W 480
Solution tank L 85
Recovery tank l 90
Wheel diameter mm 200
Net weight without batteries Kg 98.4
Number of batteries n° 4
Series battery voltage V 24
Single battery capacity Ah(5h)
Ah(20)
180
240
Single battery weight Kg 32
Power supply cable length mm /
Power supply voltage V /
Power supply frequency Hz /
Battery compartment size (length, width, height) mm 390
Machine size (length, width, height) mm
X/Y/Z 1358 x 748 x 1025
Dimensions of packing (length, width, height) mm 1780 x 930 x 1290
Sound Pressure LpA
[dB] 71
Hand vibration HAV
[m/sec2] 1.5
(measurement uncertainty) k [m/sec2] 0.8
Table B Data can be changed without notice.

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CT90 MACHINE SIZE
CT90
Data X-Y-Z: See table “TECHNICAL SPECIFICATIONS”

Page 7
SAFETY SIGNS
IMPORTANT, CUTTING HAZARD
IMPORTANT, CRUSHING HAZARD
IMPORTANT, ABRASION HAZARD
DISPOSAL SYMBOL, CAREFULLY READ THE SECTION SHOWING THIS SYMBOL
MAXIMUM SLOPE
READ THE OPERATOR’S MANUAL
OPERATOR’S MANUAL, OPERATING INSTRUCTIONS
INSULATION CLASS, THIS CLASSIFICATION ONLY
APPLIES TO MACHINES POWERED BY BATTERIES
DIRECT CURRENT SYMBOL

Page 8
12
7
4
5
6
3
Model :
Vac :
W :
A :
Hz :
Ser.N :
Date :
IP :
Kg :
12
7
4
5
6
3
Fig. 1
Fig. 2
FIGURES

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1
1
1
Fig. 4
Fig. 5

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7
6
8
9
10
31 2
20
18 45
13 312 15
16
20
18 11 4 5
3 2
1
5 4
13 17 1 2 15
3
20
18 4
11 5
Fig. 6

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5
4
2
3
61
3
2
4
6
1
Fig. 7

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1
1
5
4
2
3
Fig. 9
Fig. 8

Page 13
1
4
2,3
5
1
1
2
2
1,2
1,2
1
4
Fig. 10
Fig. 11

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1
A
1
2
3
Fig. 12
Fig. 13 Fig. 14
Fig. 15
1
5
7
7
34
2
2
6

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Fig. 16
Fig. 17

Page 16
INSTRUCTIONS

Page 17
1. INDEX
1. INDEX...........................................................................................................17
2. GENERAL INFORMATION..........................................................................19
2.1. SCOPE OF THE MANUAL....................................................................................19
2.2. IDENTIFYING THE MACHINE ...............................................................................20
2.3. DOCUMENTATION PROVIDED WITH THE MACHINE.................................................20
3. TECHNICAL INFORMATION.......................................................................21
3.1. GENERAL DESCRIPTION....................................................................................21
3.2. LEGEND..........................................................................................................21
3.3. DANGER ZONES...............................................................................................21
3.4. ACCESSORIES.................................................................................................21
4. SAFETY INFORMATION .............................................................................22
4.1. SAFETY REGULATIONS .....................................................................................22
5. HANDLING AND INSTALLATION...............................................................25
5.1. LIFTING AND TRANSPORTING THE PACKAGED MACHINE........................................25
5.2. CHECKS ON DELIVERY......................................................................................25
5.3. UNPACKING ....................................................................................................25
5.4. POWER SUPPLY BATTERIES (BATTERY MODELS) .................................................26
5.4.1. Batteries: preparation........................................................................27
5.4.2. Batteries: installation and connection................................................27
5.4.3. Batteries: removal.............................................................................28
5.5. BATTERY CHARGER (BATTERY MODELS) ............................................................29
5.5.1. Choosing the battery charger............................................................29
5.5.2. Preparing the battery charger ...........................................................29
5.6. LIFTING AND TRANSPORTING THE MACHINE ........................................................29
6. PRACTICAL GUIDE FOR THE OPERATOR...............................................30
6.1. CONTROLS -DESCRIPTION...............................................................................30
6.2. MOUNTING AND ADJUSTING THE SQUEEGEE .......................................................32
6.3. MOVING THE MACHINE WHEN NOT IN OPERATION ................................................32
6.4. MOUNTING AND CHANGING THE BRUSH/DRIVE DISKS ...........................................33
6.5. DETERGENTS –INSTRUCTIONS.........................................................................33
6.6. PREPARING THE MACHINE FOR WORK ................................................................33
6.7. WORKING .......................................................................................................34
6.8. SOME USEFUL TIPS TO GET THE MOST FROM YOUR SCRUBBER DRIER ...................35
6.8.1. Prewashing using brushes or pads...................................................35
6.8.2. Drying ...............................................................................................36
6.9. DRAINING THE DIRTY WATER.............................................................................36
6.10. DRAINING THE CLEAN WATER............................................................................36

Page 18
7. PERIODS OF INACTIVITY...........................................................................38
8. BATTERY MAINTENANCE AND CHARGING ............................................39
8.1. RECHARGING PROCEDURE ...............................................................................39
9. MAINTENANCE INSTRUCTIONS................................................................40
9.1. MAINTENANCE -GENERAL RULES......................................................................40
9.2. ORDINARY MAINTENANCE.................................................................................40
9.2.1 Suction motor air filter and float switch: cleaning...............................40
9.2.2 Basket filter: cleaning.........................................................................40
9.2.3 Detergent filter: cleaning....................................................................41
9.2.4 Squeegee blades: replacing...............................................................41
9.2.5 Fuses: replacement (battery models).................................................41
9.3. ROUTINE MAINTENANCE ...................................................................................42
9.3.1. Daily operations.................................................................................42
9.3.2. Weekly operations .............................................................................42
9.3.3. Six monthly operations.......................................................................42
10. TROUBLESHOOTING .................................................................................43
11. ALARMS ON THE DISPLAY........................................................................47
12. BOARD ALARMS ........................................................................................49

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2. GENERAL INFORMATION
Read this manual carefully before carrying out any work on the machine1.
2.1. Scope of the manual
This manual has been written by the Manufacturer and is an integral part of the machine.
It defines the purpose for which the machine has been designed and constructed and
contains all the information required by operators2.
In addition to this manual containing all user information, other publications are available
providing specific information for maintenance personnel3.
Constant respect for the instructions guarantees the safety of the operator and the machine,
low running costs and high quality results and extends the working life of the machine.
Failure to respect the instructions may lead to damage to the operator, machine, floor being
washed and environment.
To find the topic that interests you more rapidly, consult the list of contents at the beginning
of the manual.
Parts of the text requiring special attention are highlighted in bold and preceded by the
symbols illustrated and described here.
!DANGER
Indicates the need for attention in order to avoid a series of consequences which
could cause death or damage to the health of the operator.
IMPORTANT
Indicates the need for attention in order to avoid a series of consequences which
could cause damage to the machine or work environment or financial loss.
i INFORMATION
Particularly important instructions.
1The definition "machine" replaces the trade name covered by this manual.
2Persons responsible for using the machine without performing any operations requiring precise technical skills.
3Persons with experience, technical training and a knowledge of legislation and standards, able to perform all the necessary
operations and to recognise and avoid possible risks in handling, installation, use and maintenance of this machine.

Page 20
In line with the company's policy of constant product development and updating, the
Manufacturer reserves the right to make modifications without warning.
Although your machine may differ appreciably from the illustrations in this document, safety
and the information contained in this manual are guaranteed.
2.2. Identifying the machine
The rating plate (fig. 1) provides the following information:
•model code;
•model;
•power supply;
•total nominal power;
•serial number;
•year of fabrication;
•dry weight;
•maximum slope;
•barcode with serial number;
•manufacturer's identification.
2.3. Documentation provided with the machine
•User manual;
•Guarantee certificate;
•EC certificate of conformity.