jbc DDPE-QB User manual

2 Tools DDE
Precision Station
Ref. DDPE-QB
INSTRUCTION MANUAL
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INSTRUCTION MANUAL
Packing List
The following items are included:
Stand Cable ................ 2 units
R ef. 0 0112 83
Stand ............................... 1 unit
Ref. AD-SE
Sponge ............................ 1 unit
Ref. S0354
2 Tools DDE
Precision Station
Ref. DDPE-QB
DDE Control Unit .......... 1 unit
Ref. DDE-1C (120V)
DDE-2C (230V)
DDE-9C (100V)
Brass Wool ......................1 unit
Ref. CL6210
Adjustable Micro
Tweezer........... 1 unit
Ref. AM120-A
Stand ................................ 1 unit
Ref. AM-SA
Power cord ..................... 1 unit
Ref. 0024080 (230V)
0023717 (120V)
0024077 (100V)
General Purpose
Handle .............................. 1 unit
Ref. T210-A
Manual ...............................1 unit
Ref. 0025139
Cartridge holder ............ 1 unit
Ref. SCH-A
ESD Tip Cleaner............ 1 unit
Ref. CL8499
2
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Connections
Equipotential connection
RJ12 connector for Robot
Peripherals connector
USB-B connector
Power Socket
Stand Cable
R ef. 0 0112 83
Precision
Purpose
Handle
Ref. T210-A
Tilt the display
for easy reading
Stand
Ref. AD-SE
Stand
Ref. AM-SA
USB-A connector
2,8” Color TFT screen
Main Switch
Adjustable
Micro
Tweezers
Ref. AM120-A
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3

380ºC
Port
1
Power
45%
Temp. Levels
T470
250 380 400
17:14
350ºC
Port
1
Power
45%
Temp. Levels
250 350
17:14
T245
380
Menu Options
Station
Information
Power
indicator
Tool
in use
DDE Work Screen
Status bar
The DDE offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105
Change
port
Displayed if
temperature
levels are
activated
Station Tools Counters
ResetLanguagePeripherals
Set the station
parameters
Set the tool
parameters
Consult / modify the
links of the peripherals
connected to the
station with the port
they are connected to.
Display the hours
worked in each cycle
It is possible to
choose the language
from a list.
Allows you to carry
out an overall station
reset restoring all the
parameters to their
default values.
Station troubleshooting available on the product page at www.jbctools.com
Troubleshooting
4

380ºC
Port
1
Power
45%
Temp. Levels
T470
250 380 400
17:14
350ºC
Port
1
Power
45%
Temp. Levels
250 350
17:14
T245
380
Menu Options
Station
Information
Power
indicator
Tool
in use
DDE Work Screen
Status bar
The DDE offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105
Change
port
Displayed if
temperature
levels are
activated
Station Tools Counters
ResetLanguagePeripherals
Set the station
parameters
Set the tool
parameters
Consult / modify the
links of the peripherals
connected to the
station with the port
they are connected to.
Display the hours
worked in each cycle
It is possible to
choose the language
from a list.
Allows you to carry
out an overall station
reset restoring all the
parameters to their
default values.
Station troubleshooting available on the product page at www.jbctools.com
Troubleshooting
JBC Net
Export graphics
Insert a USB flash drive into the
USB-A connector to save your
soldering process in csv format.
Profiles
Advanced functionalities
It provides detailed graphics of tip temperature and power delivery in real time during
solder joint formation for analysis purposes. This helps you decide how to adjust your
process or which tip to use to obtain the best quality soldering.
Graphics
The first system to optimize traceability in soldering
- Get greater quality and control in your production
- Manage your whole soldering process remotely in real time
Designed to avoid thermal shock when soldering Ceramic Chip components like
MLCC, this new and unique feature allows controlling the heating ramp up rate of the
tool to gradually increase the temperature of the
component through all the phases of the soldering process. Up to 25 fully configurable
soldering profiles can be stored.
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
System notifications
Station software update.
Press INFO to start the process.
Warning.
Press INFO for failure description.
Error.
Press INFO for failure description,
the type of error and how to proceed.
The following icons will be displayed on the screen’s status bar.
Station update
Download the JBC Update File from
www.jbctools.com/software.html
Insert the USB flash drive with the
file downloadedto the station.
Files
Update
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5

Peripherals
Port 2-PA
17:14
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals Port 2-PA
17:14
Pedal PD_a
Module MSE
Peripherals Port 2-PA
17:14
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR
17:14
Pedal None
Module None
Module
MSE_a
None
Pedal Initial Set up (Ref. P-005)*
1. Enter the Peripherals Menu and select the
port which you want to join to the pedal.
2. Select the pedal from the list (Note that your
first connection is denoted as “a”, the second
being “b”, etc. (e.g. PD_a, PD_b,...).
3. Set the pedal function according to your work needs:
Select how the pedal
acts: as Sleep,
Extractor (hibernation)
or as a module switch.
Select the activating
mode of the pedal
(pressed/released)
Set the duration
of the activation
time when pressing
the pedal once**.
For continuous
functioning keep the
pedal pressed.
**NB: The same can be applied inversely when continually pressing the pedal and releasing to activate.
* These references are not included
1. After connecting the module, enter the
Peripherals Menu and select the port which
you want to join with the module.
2. Select the module from the list of peripheral
connections. Remember your first connection
is denoted as “a”, the second being “b”, etc.
(e.g. MS_a, MS_b,...).
3. Press Menu or Back to save changes.
MSE/MVE Initial Set up (Ref. MSE-A / Ref. MVE-A)*
6

350ºC
Port
3
Power
45%
Selected 350º
+
C245-003
MENU
17:14 ?
Port
3
Port
3
Sleep
Tool in the stand
Actual Temp. 180ºC
Delay to hibernation: 29:30
MENU
17:14
?
3
Port
Hibernation
Actual Temp. 25ºC
MENU
17:14
?
Operation
The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user
can work at a lower temperature and improve the quality of soldering. The tip temperature is further
reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
3. Hibernation1. Work 2. Sleep
When the tool is lifted from
the stand the tip will heat up
to the selected temperature.
When the tool is in the stand,
the temperature falls to the
preset Sleep temperature.
After longer periods of
inactivity, the power is cut off
and the tool cools down to
room temperature.
Long period
in the stand
Tools Menu:
· Adjust temperature limits and
cartridge.
· Set temperature levels.
Tools Menu:
· Set Sleep temperature.
· Set Sleep delay.
(from 0 to 9 min or no Sleep)
Tools Menu:
· Set Hibernation delay.
(from 0 to 60 min or no
hibernation)
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7

CD-Q:
OK
CD-Q:
OK
CD-Q:
OK
Changing the Grips
Put the slide-on tabs into the
new grip.
Push the grip with the tabs
onto the handle.
To remove the tabs, hold the
grip and pull. Use a pliers if
necessary.
tabs
new grip
1. Inserting tabs 2. Inserting handle 3. Removing tabs
The Sealing Plug is meant to prevent undesirable flux vapors or particles from entering inside the
tool. Its usage is highly recommended for intensive applications when soldering in exposed to FOD
environments or for applications where the soldering iron works close to vertical position.
Sealing Plug Replacement
Before replacing the sealing plug, unplug the power supply and make sure the device is not hot.
Note the Sealing Plug mount-
ing position. The chamfered
side has to be positioned
towards the Handle.
2. Mounting position 3. Inserting the Sealing
Plug
1. Removing the Sealing
Plug
Sealing
Plug
Handle
Gently push the Sealing Plug
inside the handle until it is
completely into the Handle.
Handle and Sealing Plug
edges have to be aligned.
Enter a small shaft or screw-
driver in order to gently lift
and pull the Sealin Plug.
Do not insert the tool more
than 8 mm deep.
Never use a cartridge to do
this operation.
8
Easily replace the Grips for T210-A (0018658) using the slip-on tabs.
The sealing plug for T210 is the Ref. OB1000.

Quick Tip Changer
1. Removing 2. Inserting 3. Fixing
Place the cartridge in the
extractor and pull the handle
to remove it.
Place the handle on top
of the new cartridge and
press down.
Use the holes to fix the
cartridge as follows:
A. For curved C210
B. For C245
C. For straight C210
D. cartridge Storage rack
Save time and change cartridges safely without switching the station off. Be careful, the cartridges
may be hot, when placing them in the storage rack.
Important: It is essential to insert the cartridge as far as the mark for a proper connection.
Mark
BC
A
D
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9

Mark
AM120 Changing cartridges
2. Positioning1. Removing
Place the cartridges in the extractor and pull
the tweezers to remove them.
Place the tweezers on top of the new cartridge
and slightly press down.
3. Inserting
4. Rotational Cartridge Alignment
Use the grooves to insert the cartridges as
far as the mark*.
Slightly turn the wheels to align the cartridges
as required.
5. Vertical Cartridge Alignment
The rear wheel allows the cartritges to be
equally aligned when you close the tweezers.
*Important
It is essential to insert the cartridges as far
as the mark for a proper connection.
10

Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Brass wool
Ref. CL6210
Splashguard
Ref. 0017576
Very effective cleaning
method. It leaves a small
layer of solder on the tip to
prevent oxidation between
cleaning and rewetting.
It prevents splashing of
solder particles when
using the brass wool.
ESD Tip Wiper
Ref. CL0240
A temperature resistant
receptacle lets the
operator remove
excess solder by gentle
tapping or wiping.
Antisplash
Membrane
R ef. 0 017574
Prevents splashing
to maintain the
work area clean.
Non-slip base
Sponge
Ref. S0354
No need to hold the
base while cleaning tips.
The least harmful
cleaning method. Keep
the sponge damp with
distilled water when
working to avoid tip wear.
Tapping: Wiping:
Tap to remove excess solder. Use the slots to remove remaining particles.
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11

DDE-C Compatibility
* The MNE Nitrogen Flow Regulator is required.
Basic working system Peripherals
Control
Unit Stand Tool Cartridge
Range
MSE-A /
MVE-A MNE-A FSE-A P-005
DDE-C
AD-SE
T210-A C210
T245-A C245
DN-SE
T210-NA* C210
T245-NA* C245
AP-SE AP250-A C250
PA-SE PA120-A C120
HT-SE HT420-A C420
DS-SE DS360-A C360
DR-SE DR560-A C560
12

Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner
or a damp cloth.
1. Pull off the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder
and replace it in the station.
- Use a damp cloth to clean the casing and the
tool. Alcohol can only be used to clean the
metal parts.
- Periodically check that the metal parts of the
tool and stand are clean so that the station
can detect the tool status.
- Maintain tip surface clean and tinned prior to
storage in order to avoid tip oxidation. Rusty
and dirty surfaces reduce heat transfer to the
solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
Fuse holder
Fuse holder
Fuse
Clean periodically
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13

Safety
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is
turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given
adequate supervision or instruction concerning use of the appliance and understand the hazards
involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
14

产品中有害物质的名称及含量
有害物质含量表
部件名称
有害物质
铅(Pb) 汞(Hg) 镉(Cd) 六价铬
(Cr(VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
烙铁头 O O O O O O
手柄 O O O O O O
电源线 O O O O O O
主机 O O O O O O
电源插座 O O O O O O
保险丝 O O O O O O
主开关 O O O O O O
电位连接 X O O O O O
变压器 O O O O O O
线路板 X O O O O O
O 表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572 规定的限量要求以下。
X 表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572 规定的限量要求。
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15

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
Warranty
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/
within 30 days of purchase.
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0025139-0620
Specifications
2 Tools DDE Precision Station
DDPE-1QB /DDPE-2QB / DDPE-9QB
DDE-1C 120V 50/60Hz. Input fuse: 4A. Output: 23.5V
DDE-2C 230V 50/60Hz. Input fuse: 2A. Output: 23.5V
DDE-9C 100V 50/60Hz. Input fuse: 5A. Output: 23.5V
- Temperature Range: 90 - 450 °C (190 - 840 ºF)
- Idle Temp. Stability (still air): ±1.5 ºC (±3 ºF)
- Output Peak Power: 150W per tool
- Tip to ground resistance: <2 ohms
- Tip to ground voltage: <2mV RMS
- Ambient Operating Temperature: 10 - 50 ºC (50 - 122 ºF)
- Communicatio connectors: USB-A / USB-B / Peripherals connectors
- Robot connector: RJ12 for RS-232 protocol
- Control Unit Weight: 3,815 kg (8.41 lb)
- Control Unit Dimensions: 148 x 120 x 232 mm (5.83 x 4.72 x 9.13 in)
- Total Package: 368 x 474 x 195 mm / 8.79 kg
14.5 x 18.7 x 7.7 in / 19.4 lb
Complies with CE standards.
ESD protected.
This manual suits for next models
1
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