Kane KANE458s User manual

KANE458s
Flue Gas Analyser with direct CO2
measurement and CO sensor protection
Stock No: MAN00232 Rev 1.00721 JULY 2021
© Kane International Ltd

2KANE 458s MANUAL
CONTENTS
KANE458S OVERVIEW 4
ANALYSER FEATURES AND KEYPAD 5
KEYPAD BUTTONS 6
INSTRUMENT LAYOUT 7
BATTERIES 9
BATTERY TYPE 9
REPLACING BATTERIES 9
TIME AND DATE 9
CHARGING NIMH BATTERIES 9
BATTERY DISPOSAL 9
GENERAL SAFETY 10
FIRST TIME USE 11
GENERAL OPERATING PRINCIPLE 11
QUICK START 11
USER INTERFACE 11
STATUS 12
STATUS BAR 12
STATUS BAR LAYOUT 12
STATUS BAR MESSAGE AREA 13
STATUS BAR ICONS 14
STATUS BAR ICON LEVEL 14
STATUS BAR MENU OPTIONS 14
STANDARD OPTIONS 14
USING THE MENU 15
MENU ITEMS 15
KANE LINK 16
MEASURING FLUE GASSES 16
SENDING OR STORING TEST REPORTS 17
USING YOUR KANE INFRARED PRINTER 17
CO SENSOR PROTECTION PUMP 17
AUX SCREEN 17

3KANE 458s MANUAL
EDITING AUX SCREEN 18
ROTATE DIAL TO 02/EFF 18
ROTATE DIAL TO RATIO 18
STORED MEMORY LOGS (REPORTS) 18
MENU OPTIONS 19
VIEWING STORED LOGS 19
REPORT VIEW MENU OPTIONS 20
TO VIEW OR TRANSFER STORED REPORTS 20
REPORT NAVIGATION MENU OPTIONS 20
PRESSURE & TEMPERATURE TESTING 21
TEMPERATURE & PRESSURE DISPLAY 21
SENDING OR STORING REPORTS 21
PRESSURE MEASUREMENT GOOD PRACTICE 22
LARGE BORE TUBING ISSUES 22
TESTS 22
COMMISSIONING TEST 22
TEST 1 – CHECK THE APPLIANCE AT MAX GAS RATE 22
TEST 2 23
TEST 3 – CHECK APPLIANCE AT MINIMUM GAS FLOW RATE
WHERE POSSIBLE 23
TEST 4 – MEASURE APPLIANCE FLOW & RETURN
TEMPERATURES 23
LET-BY & TIGHTNESS TESTING 24
SENDING REPORTS 25
ROOM CO TESTING 26
TEST TYPES 26
ROOM CO DISPLAY 27
PRINTOUTS 28
KANE LINK 29
WPCP2 WIRELESS PIPE CLAMP 29
DTHA2 ANEMOMETER 29
SPECIFICATIONS 30
EU DECLARATION OF CONFORMITY 32

4KANE 458s MANUAL
KANE458S OVERVIEW
Your combustion analyser measures:
● CarbonMonoxide(CO)
● CarbonDioxide(CO2)
● Pressure
● Temperature
Dependingonyouroptionstheseparametersaremeasuredor
calculated:
● Oxygen(O2)
● NitricOxide(NO)
● Nitrogenoxides(NOx)
● CO/CO2ratio
● CombustionEciency
● Losses
● ExcessAir
● DierentialPressure
● DierentialTemperature
YourKANE458shasaprotectiverubbercoverwithmagnetsfor
“hands-free”operationandissuppliedwithaueprobewithintegral
temperaturesensorandbatterychargerwith3NiMHbatteries.
YourKANE458shasalowgasowdetectorswitchingotheanalyser
pumpifitdetectswaterenteringtheanalyserfromanoverlledwater
trap.
YourKANE458shasalarge6linedisplayshowingdata&testreports
basedonyouractions.
Thedisplay’sbottomlinealsohighlightsanalyserstatusatalltimes.
YourKANE458scanprinttestreportstoanoptionalinfra-red
printerorwirelesslytransferthemtoKANE’sApps.
YourKANE458sstoresupto45logsofanycombinationofCombustion,
AUX,Temperature&Pressuretestresults.25TightnessTests,25
Commissioningtests&25RoomCOtests
Youcanadd2linesof16characterstoyourtestresultsheader.
KANELINKwirelesslyconnectsoptionalKANELINKdevicestoyouranalyser.

5KANE 458s MANUAL
ANALYSER FEATURES AND KEYPAD

6KANE 458s MANUAL
KEYPAD BUTTONS
ICON DESCRIPTION
Savelog–Longpresstostoredata
Printreport.Shortpresstoprintareport,Choose
PRINTERorWIRELESStoKANE’sApps
Navigateup–Shortpresstoscrollup
Enterbutton–Usetoselectthecurrentoption
Navigatedown–Shortpresstoscrolldown
Datahold–Shortpresstoholdcurrentdataonscreen
Pumptoggle–longpresstotogglethepumponoro
Function buttons
Rotarydial

7KANE 458s MANUAL
INSTRUMENT LAYOUT
Battery
charger
Watertrapdrainwith
redplug
Flue probe
temperatureT1
InlettemperatureT2
Pressure
connectionP1
Pressure
connectionP2
(Differential)
Fluegas
inlet
On/Off
Function buttons
- see below
Watertrap&
particlefilter
Rotarydial
Redconnector
–plugsintoFlue
GasInlet
FlueProbeTemperaturePlug–
plugsintoT1
Thenarrower(+ve)pinmustbe
ontherighthandside FlueProbeHose

8KANE 458s MANUAL
Watertrapdrain
withredplug
Thermocouple
Thermocouple
Wire
Stainless Steel
Shaft
DepthStopCone
GasPath
Magnetsx2

9KANE 458s MANUAL
BATTERIES
BATTERY TYPE
ThisanalyserusesrechargeableNickelMetalHydride(NiMH)batteries
-Usingotherbatterytypesmayvoidyouranalyserwarranty.
WARNING
AlthoughyoucanuseAlkalinebatteriesyoumustnotchargeyour
analyserwithAlkalinebatteriestted.
DonotmixNiMHcellsofdierentcapacitiesorfromdierent
manufacturers-Allbatteriesmustbeidentical.
REPLACING BATTERIES
Turnoveryouranalyser&removeitsprotectiverubbercovertondtrhe
batterycompartment&t3NiMH“AA”rechargeablebatteriesensuring
theyarettedwithcorrectbatterypolarity.Replacebatterycover&
protectiverubbercover.
TIME AND DATE
Afterchangingbatteriesresetyouranalysertime&date.
CHARGING NIMH BATTERIES
YouranalyserusesastandardMicroUSBconnector-Forbestresults
turnitothenconnectyourcharger.Thechargingindicatorwill
illuminateandturnowhentheneedforchargeisover.
Yourrstchargeshouldbefor8hours-ThereafterNiMHbatteriescan
be“toppedup”atanytime,evenforshortperiods.
Ifyourbatteriesdischargeandyouranalyserentersalowpower
shutdown,1hour’schargeprovidesapprox2hourscontinuoususe.
BATTERY DISPOSAL
Alwaysdisposeofdepletedbatteriesusingapproveddisposalmethods
thatprotecttheenvironment.

10 KANE 458s MANUAL
GENERAL SAFETY
SAFETY WARNING
Thisanalyserextractscombustiongasesthatmaybetoxicinrelativity
lowconcentrations.Thesegasesareexhaustedfromthebottomofthe
analyser.Thisanalysermustonlybeusedinwell-ventilatedlocations
bytrainedandcompetentpersonsafterdueconsiderationofallthe
potentialhazards.
Portablegasdetectorsusersshouldconduct“bump”testsbefore
relyingonunitstoverifyatmospheresarefreefromhazard.
A“bump”testisawaytocheckaninstrumentworkswithinacceptable
limitsbybrieyexposingittoknowngasmixturestochangetheoutput
ofallsensorspresent.
Note:Thisisdierentfromacalibrationwheretheinstrumentisalso
exposedtoknowngasmixturesbutallowedtosettletoasteadygure
withreadingsadjustedtothestatedgasconcentrationofthetestgas.
ProtectionAgainstElectricShock(InaccordancewithEN61010-1:
2010):
ThisanalyserisdesignedasClassIIIequipmentandshouldonlybe
connectedtoSELVcircuits.Thebatterychargerisdesignatedas:
● ClassIIequipment
● InstallationcategoryII
● Pollutiondegree2
● Indooruseonly
● Altitudeto2000m
● Ambienttemperature0°C-40°C
● Maximumrelativehumidity80%fortemperaturesupto31°C
decreasinglinearlyto50%RHat40°C
● Mainssupplyuctuationsnottoexceed10%ofthenominal
voltage

11KANE 458s MANUAL
FIRST TIME USE
Chargeyouranalyserbatteriesfor8hours-anovernightchargeshould
besucientforanaverage8-hourday.
TaketimetoreadthismanualfullyandbeawareyouranalyserÏ
congurationmaynotsupportallfeaturesexplainedinthismanual.
Beforeusingyouranalysersetitupforyourrequirements.
NOTE: Your analyser STATUS bar displays current time, date and
battery status - Check time & date are correct as they can only be
changed if you have not stored any logs in Memory to protect the
integrity of your stored data.
GENERAL OPERATING PRINCIPLE
Usingyouranalyserissimplewiththerotarydialanduserinterface.
Mosttestscanbemadewithlittleuseractivity.
Youranalyserstatusbaroersoptionsbasedontasksyouare
performing,displayingusefulinformationandmessages.
QUICK START
Turnonyouranalyserpressingthe buttonfor2secondsuntilitstarts.
Your analyser starts a calibration - once completed select your tests by
turningtheanalyserrotarydial.
USER INTERFACE
Youranalyserdisplayshows5linesoftests&astatusbar.Thebacklight
activatesoneachbuttonpressthenturnsoafter10seconds.
Navigatethroughyouroptionsandmenuchoicesvia & .
Buttonpressesareeithershortorlongpresses.

12 KANE 458s MANUAL
STATUS
RotatedialtoSTATUStoview:
Current ambient temperature
Currentatmosphericpressure(mbar)
No.ofdaysuntilnextcalibrationdue
Status bar
Currentfuelselection–usestatusbarmenu
tochangefuelselection
STATUS BAR
TheStatusbarshowsyouranalyserstatusandoersoptionsbasedon
yoursettings.
Navigatethroughthestatusbaroptionsusing & buttons when the
statusbarisonthedisplay.
Status bar
STATUS BAR LAYOUT
Thestatusbarsplitsinto2zones:“Message”&“Icon”:

13KANE 458s MANUAL
CLOCKFUNCTION
DATAHOLD
FUNCTION
STATUS BAR MESSAGE AREA
Displayalternates
betweenHoldsymbol&
timestampofhelddata
Displayscurrenttime
CALIBRATIONDUE
WARNINGMESSAGE
AIRPURGE
“SNOOZE”TIMER
LOWBATTERY
WARNINGMESSAGE
Displayalternates
between calibration due
symbol&currenttime
Displayalternates
betweenairpurgesnooze
duration&currenttime
Displayalternates
between low battery
symbol&currenttime

14 KANE 458s MANUAL
STATUS BAR ICONS
Iconsgivequick&simplestatusinformation:
STATUS BAR ICON LEVEL
PumpstatusOnorOff
Analyserhaslogged/stored
data
Battery Status indication
DatabeingsenttoAppor
Printer
ICONLIST
PUMP
LOGGEDDATA
SENDINGDATA
BATTERY
STATUS BAR MENU OPTIONS
StatusBaroershelpfulmenuitemsbasedonwhat’sdisplayedonyour
analyserscreen.
STANDARD OPTIONS
Date
Displaysselectedfueltype-To
change,longpress button to display
selectionindicators.Press or buttons to
selectfuelthenpress button
TurnrotarydialtoAUXpositiontomake
changestotheAUXscreenthenlong
press buttonuntilcursorflashes

15KANE 458s MANUAL
USING THE MENU
RotatedialtoMENUtocustomiseyouranalysersettingstoyour
requirements.
NavigatethroughMENUusing & .
Menuoptiontoedit
Asyounavigateupordownthemenuitemswillmoveupordownthe
screenreturningtothebeginning.
NOTE:ToexitMENUrotatedialtoanypositionbutanychangesnot
enteredwillnotbestored.
MENU ITEMS
MENU ITEM MENU TEXT OPTIONS/COMMENTS
TIME TIME
HH:MM:SSformat
E.g..7am=07:00:00,7pm=
19:00:00
DATE DATE DD/MM/YYformat
HEADER HEADER Edit2LineHeaderonyour
printouts
REPORTS REPORTS Viewcurrentmemoryusage&
viewstoredreports
EFFICIENCY EFF
Eciencycalculationanalyseris
settoGrossorNet—
Condensingselected
basedonselectedfueltype
GASSCALE ppm/mg Select,ppm,ppm(n),mg/m3,mg/
m3(n),mg/kWh,mg/kWh(n)

16 KANE 458s MANUAL
PRINTERTYPE IRPRINT Select,KMIRP,IRP-2
02REF 02REF
Usefor“Normalised”readings-
Default
setto3%,canadjustupordown
LANGUAGE LANG Selectsyourrequiredlanguage
CODE CODE
Passwordprotectedfor
authorisedserviceagentsonly-
Defaultto000000
KANE LINK
YoucanwirelesslyconnectoptionalKANELINKdevicestoyour
analyser.Onceconnected,theystayconnecteduntilyouuseKANE
LINKtoremovethem.
Ifon,theyreplaceoraddtoyouanalysermeasurementsyouranalyser
makes.
Seepage29toaddorremoveoptionalKANELINKdevices
MEASURING FLUE GASSES
Aftercountdownisnishedandyouranalyserisreadytouse,putits
ueprobeintotheappliance’ssamplingpoint.Theprobetipshouldbe
atthecentreoftheue.Usetheueprobe’sdepthstopconetosetin
position.
Withbalancedues,makesuretheprobeispositionedfarenoughinto
theuesonoaircan“backush”intotheprobe.
WARNING
Ensuretheueprobehandledoesnotgethot!

17KANE 458s MANUAL
Makesureyoudonotexceedanalyseroperatingspecications.In
particular:
• Donotexceedueprobemaxtemperature-typically(600°C
• Donotexceedanalyserinternaltemperatureoperatingrange
• Donotputanalyseronhotsurfaces
• Donotexceedanalyserwatertrapmaxlevel
• Donotletanalyserparticlelterbecomedirtyandblocked
Viewdisplayeddatatoensurestableoperatingconditionsareachieved
andreadingsarewithinexpectedrange.
SENDING OR STORING TEST REPORTS
Pressandrelease button,thenselectyouroptionalKANEIRPprinter
oryourAppusing or then .
USING YOUR KANE INFRARED PRINTER
Switchonyourprinterandmakereadytoacceptdatawithitsinfrared
receiverinlinewithyouranalyseremitterontopoftheanalyser–allowa
15cmgapbetweenanalyserandprinter.
CO SENSOR PROTECTION PUMP
YouranalyserCOsensorisautomaticallyprotectedfromhighlevelsof
CO-WhenitmeasuresCOabove2000ppmthemainpumpstopsand
theCOpurgepumpstarts.
YouranalyserdisplaysP-OFFuntilCOlevelsfallbelow2000ppm.
AUX SCREEN
Line1
Line2
Line3
Line4
Line5

18 KANE 458s MANUAL
EDITING AUX SCREEN
Youcancustomiselines1to5oftheAUXscreen.Toeditaline,rotate
dial to AUX then press or untilEDITappearsonthestatusbar.
Pressandhold toselectEDIT.
Thecursorashesandthelinenumberappearsinthestatusbar.Use
or to select your option to appear on the line then press toenter.
IfyouhaveawirelesslyconnectedDTHA2anemometer,itwill
automaticallydisplayitsreadingsonAUXwhenon.Tostopthis,simply
switchotheDTHA2.
ROTATE DIAL TO 02/EFF
ROTATE DIAL TO RATIO
STORED MEMORY LOGS (REPORTS)
Your analyser has a shared memory system which means your stored
logsarenotlimitedbytype.
Oxygenreading
Combustionefficiencyreading
T1FlueTemperaturereading
T2InletAmbientTemperaturereading
NettTemperaturereading
Status bar
CO/CO2reading
CarbonMonoxidereading
CarbonDioxidereading
ExcessAirreading
Pressurereading
Status bar

19KANE 458s MANUAL
Anicondisplayswhenyouranalyserhasstoreddata.Toviewcurrent
memory,rotatedialtoMENUthenselectLOGStodisplaythis:
MENU OPTIONS
VIEWING STORED LOGS
Toviewyourreports,selectVIEWoptionfromLOGSMenu:
No.ofCombustionlogsstored
No.ofAuxiliarylogsstored
No.ofPressure&Temperaturelogsstored
Totalmemoryused
Menuoptions
Viewstoredreportsifavailable-enter
secondarymenutoselectreporttypetoview
Deleteallstoredreportsifavailable-To
deletelongpress button
Returntomainmenu.
Listofavailablelogs-
Navigate&selectusing &Buttons

20 KANE 458s MANUAL
REPORT VIEW MENU OPTIONS
TO VIEW OR TRANSFER STORED REPORTS
Onceyouselectyourreporttherstreportisdiplayed
REPORT NAVIGATION MENU OPTIONS
Note:Accesscommissioning,Tightness&RoomCOinvestigationreports
accessedviarelevantdialposition,thenselectviewfromstatusbar.
ViewstoredCombustionReports
–ifany
ViewstoredAuxiliaryReports
–ifany
ViewstoredPressure&TemperatureReports
–ifany
Returnstopreviousmenu
Reporttimeanddate–alternatesbetweenboth
Reportreadingsspecifictoreporttype
Navigationmenuoptions
Reportnumberofthattype
Printscurrentlyselectedreport
Navigatetonextavailablereportif
there’smorethanonereport
Navigatetopreviouslyselectedreport
-onlyoncenavigationbegins
Returntomainmenu