KLS Martin marLED E9 User manual

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
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
Service ManualService Manual
V. V. 1.0-EN 1.0-EN (03.13) (03.13) Valid Valid for for marLEDmarLED®®E HW 00 and SW 00 or higherE HW 00 and SW 00 or higher



Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
2 2 V V 1.01.0
ContentsContents
11 Product Liability and Product Liability and Warranty Warranty .................................................................................................................... .......... 55
1.11.1 General Information General Information .............................................................................................................................................. ............ 55
1.21.2 Warranty ............................................................................................ 5Warranty ............................................................................................ 5
1.31.3 User’s Inspection ................................................................................. 5User’s Inspection ................................................................................. 5
1.41.4 Hotline ............................................................................................... 6Hotline ............................................................................................... 6
22 Introduction Introduction ....................................................................................................................................................................... ......... 77
2.12.1 Notice for Service Technicians ......................Notice for Service Technicians ..................................................................................................... ... 77
2.22.2 Light Models ....................................................................................... 7Light Models ....................................................................................... 7
2.32.3 Light Combinations .............................................................................. 8Light Combinations .............................................................................. 8
2.42.4 Applicable Documents .......................................................................... 8Applicable Documents .......................................................................... 8
2.4.12.4.1 KLS Martin surgiCamKLS Martin surgiCam® digital® digital , surgiCam, surgiCam®® HD HD ....................................................................................................... ........... 88
2.52.5 Symbols Used in Symbols Used in this Service Manual this Service Manual ....................................................................................................... ..... 88
2.62.6 Symbols Used on the Product ....................Symbols Used on the Product ....................................................................................................... ..... 99
2.72.7 Terms and Terms and abbreviations abbreviations ..................................................................................................................................... ......... 99
33 Safety Notices ................................................................................... 10Safety Notices ................................................................................... 10
3.13.1 General Information ........................................................................... 10General Information ........................................................................... 10
44 Circuit Diagrams ................................................................................ 13Circuit Diagrams ................................................................................ 13
4.14.1 Cable ColorsCable Colors...................................................................................... 13...................................................................................... 13
4.1.14.1.1 Light Light Engine Engine Wiring Wiring Diagram Diagram .............................................................................................................................................. 13...... 13
4.24.2 Circuit Diagram for Handle with surgiCamCircuit Diagram for Handle with surgiCam®®digitaldigital ................................................................ 14............ 14
4.34.3 Tracking Arm Circuit Diagrams ............................................................ 15Tracking Arm Circuit Diagrams ............................................................ 15
4.3.14.3.1 Circuit Diagram Circuit Diagram for for 3-Pole Tracking Arm 3-Pole Tracking Arm with backLite with backLite Option Option ................................................ 15.......... 15
4.3.24.3.2 Circuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel andCircuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel and
backLite backLite Option ..Option ................................................................................................................................................................. ..................... 1616
4.3.34.3.3 Circuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel andCircuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel and
Camera Camera Option Option ................................................................................................................................................................. 17....................... 17
4.3.44.3.4 Wiring Diagram 9-pin CWiring Diagram 9-pin Cantilever Arm HD Waantilever Arm HD Wall Box with optional Call Box with optional Camera mera ...................... 18...... 18
4.44.4 Ceiling Tube Wiring Diagrams Ceiling Tube Wiring Diagrams ..................................................................................................................... ....... 1919
4.4.14.4.1 Wiring Diagram for Rectifier for Ceiling Tube max. 27 VAC / 26–36 VDC with ZSVWiring Diagram for Rectifier for Ceiling Tube max. 27 VAC / 26–36 VDC with ZSV
Switch Switch ..................................................................................................................................................................................................... ........... 1919
4.54.5 Wiring diagrams power Wiring diagrams power module SMPS module SMPS 36/9 36/9 ................................................................................... ..... 2020
4.5.14.5.1 Available versions Available versions of of the the power module power module ......................................................................................................... 20............. 20
4.5.24.5.2 Wiring Wiring diagram diagram without without ZSV ZSV switch switch ............................................................................................................. 20..................... 20
4.5.34.5.3 Wiring diagram Wiring diagram with with integrated ZSV integrated ZSV switch switch .................................................................................................. 22.......... 22
4.5.44.5.4 Function of Function of the the integrated ZSV integrated ZSV switch switch (optional(optional) ) ........................................................................................ 23...... 23
4.5.54.5.5 Voltage Voltage adjustment .................................adjustment ................................................................................................................................... ........ 2323
4.5.64.5.6 Installation Installation on on a a support support plate plate .............................................................................................................................................. 24.. 24
4.5.74.5.7 Mounting Mounting rail rail installation ...................installation ............................................................................................................................ 24............... 24
4.64.6 Cable Connection CAN and RS232 Cable Connection CAN and RS232 ............................................................................................................... . 2525

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V V 1.0 1.0 33
4.6.14.6.1 CAN CAN Bus Bus and and AddresseAddresses ........................................s ....................................................................................................... 25................. 25
4.6.24.6.2 CAN Bus Terminating Resistor RCAN Bus Terminating Resistor RAA.............................................................................................................................. .......... 2525
4.6.34.6.3 RS232 RS232 via via COM COM Interface .................................Interface ..................................................................................................... 27...................... 27
4.6.44.6.4 Pin Pin ConfigurConfiguration ation X2 X2 (CAN, (CAN, RS232) RS232) ............................................................................................................ 28...................... 28
4.74.7 Voltage Measurement using the Service Plug .....................Voltage Measurement using the Service Plug ...................................................... ....... 2929
4.84.8 Wiring Diagram for Operating Foil ........................................................ 30Wiring Diagram for Operating Foil ........................................................ 30
55 Troubleshooting Troubleshooting .............................................................................................................................................................. .... 3131
5.15.1 Error Image with Error Image with Information on Information on possible Causes and possible Causes and Corrective Actions Corrective Actions ... ... 3131
66 Replacement of components Replacement of components .................................................................................................................... 32............ 32
6.16.1 Setup of the Control Electronics with Microfuse ................Setup of the Control Electronics with Microfuse ................................................... ......... 3333
6.26.2 Display of the Display of the operating foil operating foil ................................................................................................................................ .. 3434
6.36.3 Components of the Lamp Body ............................................................ 35Components of the Lamp Body ............................................................ 35
6.46.4 Removing the Light Engine Removing the Light Engine .................................................................................................................................. .. 3636
6.56.5 Inserting the Light Engine Inserting the Light Engine ......................................................................................................................... ............. 3737
6.66.6 Opening the casing ............................................................................ 39Opening the casing ............................................................................ 39
6.76.7 Replacing the Control Electronics ......................................................... 40Replacing the Control Electronics ......................................................... 40
6.86.8 Replacing the operating foil ................................................................. 40Replacing the operating foil ................................................................. 40
6.96.9 System Overview System Overview ........................................................................................................................................................... ... 4242
6.9.16.9.1 Light Light Engine Engine Versions Versions .................................................................................................................................................... 43.................. 43
6.106.10 Light Engine Pin assignment Light Engine Pin assignment ................................................................................................................... ............. 4343
6.116.11 Plug Connections on Plug Connections on Control Electronics and Light Control Electronics and Light Engine Engine ...................................... .......... 4444
6.126.12 Light Engine Locations Light Engine Locations ......................................................................................................................................... ....... 4545
6.136.13 Plug Connections on Plug Connections on the Control the Control Electronics Electronics ................................................................................. ..... 4646
6.13.16.13.1 ConnectioConnections ns for for Supply Supply Voltage Voltage and and Light Light Engines Engines .................................................................... 49...................... 49
6.146.14 Connection for D-Sub Plug .................................................................. 50Connection for D-Sub Plug .................................................................. 50
6.156.15 Installation and Connection of Installation and Connection of the additional Camera the additional Camera Board Board .................................. ........ 5151
6.166.16 Measuring the Input Measuring the Input Voltage on the Voltage on the Control Electronics Control Electronics ......................................... 52............. 52
6.176.17 Configuration of the marLEDConfiguration of the marLED
®®
E via E via DIP Switch DIP Switch ................................................................ ............ 5353
6.186.18 Interface adapter marLEDInterface adapter marLED®®EE............................................................... 54............................................................... 54
6.196.19 Software Update ................................................................................ 55Software Update ................................................................................ 55
6.19.16.19.1 Installing the Installing the C2Prog programming software C2Prog programming software on the on the PC PC ............................................................. 55............... 55
6.19.26.19.2 ConnectinConnecting g the the interface interface adapter adapter ...................................................................................................................................... 55.. 55
6.19.36.19.3 ProgrammProgramming ing ......................................................................................................................................................................................... ..... 5656
6.206.20 Replacing the Replacing the Cardan Suspension Cardan Suspension ............................................................................................................ ...... 5959
6.216.21 Closing the casing .............................................................................. 63Closing the casing .............................................................................. 63
77 Change History Change History .............................................................................................................................................................. ...... 6565
7.17.1 Overview of Software Changes ............................................................ 65Overview of Software Changes ............................................................ 65
7.27.2 Overview of Hardware Changes ........................................................... 67Overview of Hardware Changes ........................................................... 67
88 Serial Number Structure ..................................................................... 68Serial Number Structure ..................................................................... 68

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Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
4 4 V V 1.01.0
99 Technical Data marLEDTechnical Data marLED®®E9 / E9 / E9i / E15 E9i / E15 ........................................................................................ .......... 6969
9.19.1 Technical Data marLED® E9 / E9i ........................................................ 69Technical Data marLED® E9 / E9i ........................................................ 69
9.29.2 Technical Data marLED® E15 Technical Data marLED® E15 .................................................................................................................... ........ 7070
1010 Technical Safety Check Technical Safety Check and Intensive and Intensive Maintenance Maintenance ............................................................ ...... 7272
10.110.1

Information regarding the Technical Safety Check and Information regarding the Technical Safety Check and IntensiveIntensive
Maintenance ..................................................................................... 72Maintenance ..................................................................................... 72
10.210.2 Inspection Protocol for Intensive Maintenance including Inspection Protocol for Intensive Maintenance including Technical SafetyTechnical Safety
Check .............................................................................................. 74Check .............................................................................................. 74
10.310.3 Test Instructions for Test Instructions for Intensive Maintenance Intensive Maintenance ................................................................................... ... 7676
10.410.4 Inspection Protocol–Technical Safety Inspection Protocol–Technical Safety Check Check ..................................................................................... . 9090
10.510.5 Test Instructions for Safety Check (SC)Test Instructions for Safety Check (SC)................................................. 91................................................. 91
1111 Guidelines and Manufacturer’s Declaration on Guidelines and Manufacturer’s Declaration on ElectromagneticElectromagnetic
Compatibility ..................................................................................... 94Compatibility ..................................................................................... 94
1212 Spare Parts ....................................................................................... 98Spare Parts ....................................................................................... 98
12.112.1 List of tools ....................................................................................... 98List of tools ....................................................................................... 98
12.212.2 List of spare parts .............................................................................. 98List of spare parts .............................................................................. 98

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Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
V V 1.0 1.0 55
11 Product Liability and WarrantyProduct Liability and Warranty
1.11.1 General InformationGeneral Information
We thank you for having decided to buy a KLS Martin product. This product carries theWe thank you for having decided to buy a KLS Martin product. This product carries the
CE-mark, which means that it satisfies the essential requirements laid down in the EC DirectiveCE-mark, which means that it satisfies the essential requirements laid down in the EC Directive
concerning medical devices.concerning medical devices.
We are the manufacturer of this product:We are the manufacturer of this product:
Gebrüder Martin GmbH & Co. KGGebrüder Martin GmbH & Co. KG
A company of the KLS Martin GroupA company of the KLS Martin Group
Ludwigstaler Str. 132 · D-78532 Tuttlingen · Ludwigstaler Str. 132 · D-78532 Tuttlingen · GermanyGermany
Postfach 60 · D-78501 Tuttlingen · Postfach 60 · D-78501 Tuttlingen · GermanyGermany
Tel. [phone] · Fax [phone]Tel. [phone] · Fax [phone]
[email protected] · [email protected] · www.klsmartin.comwww.klsmartin.com
1.21.2 WarrantyWarranty
Our Standard Terms and Conditions of Sale effective at the time shall apply. AgreementsOur Standard Terms and Conditions of Sale effective at the time shall apply. Agreements
diverging from these Standard Terms and Conditions do not restrict the legal rights of thediverging from these Standard Terms and Conditions do not restrict the legal rights of the
buyer.buyer.
Any warranty exceeding the above provisions shall require a contractual form and shall excludeAny warranty exceeding the above provisions shall require a contractual form and shall exclude
component-related vandalism, software updates and consumables.component-related vandalism, software updates and consumables.
Important NoticesImportant Notices
The product may only be repaired by Gebrüder Martin or a qualified person or firm expresslyThe product may only be repaired by Gebrüder Martin or a qualified person or firm expressly
authorized by Gebrüder Martin to perform such work.authorized by Gebrüder Martin to perform such work.
If the repair is carried out by a person or firm specially authorized by Gebrüder Martin, theIf the repair is carried out by a person or firm specially authorized by Gebrüder Martin, the
operator of the product is required to obtain from the repairer a certificate with details aboutoperator of the product is required to obtain from the repairer a certificate with details about
the nature and scope of the repair work done. This certificate must show the date of the repairthe nature and scope of the repair work done. This certificate must show the date of the repair
and the details of the person or firm carrying out the work and must be signed.and the details of the person or firm carrying out the work and must be signed.
In all cases where a party other than the product manufacturer performed the work, repairedIn all cases where a party other than the product manufacturer performed the work, repaired
products must be additionally marked with the repairer’s ID label.products must be additionally marked with the repairer’s ID label.
Improper interventions or alterations performed by third parties during the period of limitationImproper interventions or alterations performed by third parties during the period of limitation
shall void any and all warranty claims. Unauthorized actions performed on the product shallshall void any and all warranty claims. Unauthorized actions performed on the product shall
invalidate any liability claims against Gebrüder Martin.invalidate any liability claims against Gebrüder Martin.
1.31.3 User’s InspectionUser’s Inspection
Immediately upon receipt, the goods must be checked for completeness and potential damageImmediately upon receipt, the goods must be checked for completeness and potential damage
in transit. Notice of any such damage must be given immediately.in transit. Notice of any such damage must be given immediately.

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Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
6 6 V V 1.01.0
1.41.4 HotlineHotline
•• Should you have any technical questions, please do not hesitate to turn to ourShould you have any technical questions, please do not hesitate to turn to our
Martin Service CenterMartin Service Center
Tel: Tel: +49 [phone]-343706-343
Fax: Fax: +49 [phone]-408706-408
E-mail: [e-mail]-mail: [e-mail]
•• Should you have any questions concerning maintenance contracts or training courses,Should you have any questions concerning maintenance contracts or training courses,
please contact our Technical Service Manager:please contact our Technical Service Manager:
Tel: Tel: +49 [phone]-332706-332
E-mail: [e-mail]-mail: [e-mail]
Serial numberSerial number
To answer your technical questions as efficiently as possible, our service technicians requireTo answer your technical questions as efficiently as possible, our service technicians require
the serial number of the product. Therefore, please have this number at hand whenthe serial number of the product. Therefore, please have this number at hand when
contacting our hotline. It is part of the information provided on the rating plate on the cardancontacting our hotline. It is part of the information provided on the rating plate on the cardan
joint (see joint (see section 8 section 8 “Serial Numb“Serial Number Structuer Structure”, page re”, page 68).68).
NOTICENOTICE

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Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
V V 1.0 1.0 77
22 IntroductionIntroduction
2.12.1 Notice for Service TechniciansNotice for Service Technicians
•• To keep the lights as well as their mounting / suspension systems in a perfect technicalTo keep the lights as well as their mounting / suspension systems in a perfect technical
condition, it is essential for you as a service technician to perform your work with utmostcondition, it is essential for you as a service technician to perform your work with utmost
precision and expertise. This service manual is intended to support you in performing yourprecision and expertise. This service manual is intended to support you in performing your
highly responsible work.highly responsible work.
•• While participation in a service training course authorizes technicians to perform mountingWhile participation in a service training course authorizes technicians to perform mounting
and service work, it does not confer any authorization for providing user advice! Regardingand service work, it does not confer any authorization for providing user advice! Regarding
the latter, KLS Martin offers special product training.the latter, KLS Martin offers special product training.
2.22.2 Light ModelsLight Models
The lights are available in the following variants:The lights are available in the following variants:
•• marLEDmarLED®®E9E9(max. illuminance of 120.000 lx)(max. illuminance of 120.000 lx)
•• marLEDmarLED®®E9iE9i(max. illuminance of 160.000 lx)(max. illuminance of 160.000 lx)
••
 marLEDmarLED
®®
E15 (max. illuminance of 160.000 lx)E15 (max. illuminance of 160.000 lx)
•• Options:Options:
—— surgiCamsurgiCam®®camera system (this product comes with its own user manual)camera system (this product comes with its own user manual)
—— wall operation (wall-mounting control panel)wall operation (wall-mounting control panel)
—— RS232 Com interface for integrated OR systemsRS232 Com interface for integrated OR systems
—— backLite on tracking arm provides diffuse, indirect background light at the end of thebackLite on tracking arm provides diffuse, indirect background light at the end of the
respective tracking arm, emitted in an upward direction. The light is automaticallyrespective tracking arm, emitted in an upward direction. The light is automatically
switched on and off through a photoelectric sensor. For switching threshold details, seeswitched on and off through a photoelectric sensor. For switching threshold details, see
marLEDmarLED®® / marLux/ marLux®®Mounting Instructions.Mounting Instructions.
—— emergency power (ASPS) changeover moduleemergency power (ASPS) changeover module
—— Fully cardanic suspensionFully cardanic suspension
—— LC (Low Ceiling) cardanic suspension for low roomsLC (Low Ceiling) cardanic suspension for low rooms
—— Handle support for sterile disposable coversHandle support for sterile disposable covers
—— sensoGrip multifunction handle unit for sterilizable handlessensoGrip multifunction handle unit for sterilizable handles
—— sensoGrip multifunction handle unit for sterile disposable coverssensoGrip multifunction handle unit for sterile disposable covers
•• Available mounting / installation options:Available mounting / installation options:
—— ceiling-mounting: single lights, light combinationsceiling-mounting: single lights, light combinations
—— wall-mounting(marLEDwall-mounting(marLED®®E9 / E9i) with separate power supply on external mountingE9 / E9i) with separate power supply on external mounting
plateplate
—— mobile version (stand version): marLEDmobile version (stand version): marLED®®E9 / E9iE9 / E9i

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Service ManualService Manual
Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
8 8 V V 1.01.0
2.32.3 Light CombinationsLight Combinations
The lights can be mounted either individually (as single lights) or in combinations of two, threeThe lights can be mounted either individually (as single lights) or in combinations of two, three
or four lights (optionally in conjunction with TFT monitor or separate camera). Each light isor four lights (optionally in conjunction with TFT monitor or separate camera). Each light is
controlled via a separate control panel.controlled via a separate control panel.
2.42.4 Applicable DocumentsApplicable Documents
For various types of service work it is required to be familiar with all the information from theFor various types of service work it is required to be familiar with all the information from the
installation manuals and other service manuals in addition to the information provided in thisinstallation manuals and other service manuals in addition to the information provided in this
document. If a setting or installation step is described e.g. in the installation manual marLEDdocument. If a setting or installation step is described e.g. in the installation manual marLED ®®
it will not be explained again in this document.it will not be explained again in this document.
2.4.12.4.1 KLS Martin surgiCamKLS Martin surgiCam® digital® digital , surgiCam, surgiCam®® HDHD
The systems surgiCamThe systems surgiCam® digital® digital and surgiCamand surgiCam®®HD are imaging systems for documentation, forHD are imaging systems for documentation, for
initial training and advanced training. Both of these high-performance camera systems can beinitial training and advanced training. Both of these high-performance camera systems can be
installed either in the lamp body or on a separate camera arm. Every camera system ofinstalled either in the lamp body or on a separate camera arm. Every camera system of
KLS Martin is delivered with separate instructions for use.KLS Martin is delivered with separate instructions for use.
Servicing steps on the camera systems are described in the respective service manuals.Servicing steps on the camera systems are described in the respective service manuals.
The image is displayed on the optional flat screen system med TFT by KLS Martin.The image is displayed on the optional flat screen system med TFT by KLS Martin.
2.52.5 Symbols Used in this Symbols Used in this Service ManualService Manual
Throughout this manual, important information (such as general or safety-related notices) isThroughout this manual, important information (such as general or safety-related notices) is
marked with the following symbols and signal words:marked with the following symbols and signal words:
Life hazard or danger of Life hazard or danger of severe injuries!severe injuries!
Non-observanceNon-observance couldcould lead to death or severe bodily injuries!lead to death or severe bodily injuries!
Danger of minor injuries!Danger of minor injuries!
Non-observance involves some risk of bodily injury!Non-observance involves some risk of bodily injury!
Risk of property damageRisk of property damage
Non-observance may lead to property damage (loss of time, loss of data, machinery defects,Non-observance may lead to property damage (loss of time, loss of data, machinery defects,
etc.)!etc.)!
WARNINGWARNING
CAUTIONCAUTION
NOTICENOTICE

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Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
V V 1.0 1.0 99
2.62.6 Symbols Used on the ProductSymbols Used on the Product
Symbol
Symbol ExplanationExplanation
CE-markCE-mark
Protection class: I (acc. to Protection class: I (acc. to IEC 60601-1)IEC 60601-1)
Observe safety-related information concerning this productObserve safety-related information concerning this product
Observe Operating Observe Operating InstructionsInstructions!!
Warning: Dangerous electric voltage!Warning: Dangerous electric voltage!
2.72.7 Terms and abbreviationsTerms and abbreviations
Abbreviation Explanation
Abbreviation Explanation
backLite backLite Brightness Brightness regulation regulation 5 5 % % for for endoscopic endoscopic background background illuminationillumination
Cardanic Cardanic suspension suspension Universal Universal joint joint as as part part of of the the light light armarm
- semi-cardanic- semi-cardanic
suspensionsuspension Single suspension bracket, rotatable in two axesSingle suspension bracket, rotatable in two axes
- fully cardanic- fully cardanic
suspensionsuspension Double suspension bracket with cardan joint, rotatable in three Double suspension bracket with cardan joint, rotatable in three axesaxes
- LC cardanic- LC cardanic
suspensionsuspension
Low-ceiling cardanic system: simplified suspension bracket, rotatable in Low-ceiling cardanic system: simplified suspension bracket, rotatable in twotwo
axes, for use in low roomsaxes, for use in low rooms
Light Light Engine Engine LED LED illumination illumination unitunit
Power Power module module Power Power supply supply unitunit
sensoGrip sensoGrip Multifunction Multifunction handle handle unit unit (optional)(optional)
sensoTouch sensoTouch Wall-mountinWall-mounting g control control panel panel with with display display as as status status indicatorindicator
surgiCamsurgiCam®® Camera Camera system system in in surgiCamsurgiCam®® digitaldigital “SD” or surgiCam“SD” or surgiCam®® HD versionHD version
SC SC Safety Safety checkcheck
SPS SPS Safety Safety power power supply supply (mains)(mains)
ASPS ASPS Additional Additional safety safety power power supply supply (battery)(battery)
boost boost Large Large light light field field with with maximum maximum illuminancilluminancee

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Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
10 10 V V 1.01.0
33 Safety NoticesSafety Notices
3.13.1 General InformationGeneral Information
The KLS Martin operating lights are quality products designed and manufactured in complianceThe KLS Martin operating lights are quality products designed and manufactured in compliance
with recognized technical rules and current standards. The lights left the factory in a perfectlywith recognized technical rules and current standards. The lights left the factory in a perfectly
safe working condition.safe working condition.
For your own safetyFor your own safety
•• Carefully read the safety instructions relating to servicing work (which includes lightCarefully read the safety instructions relating to servicing work (which includes light
system installation).system installation).
•• For your own safety, be sure to observe and follow the instructions provided!For your own safety, be sure to observe and follow the instructions provided!
•• Specifically, heed the safety instructions provided in the sections describing the mountingSpecifically, heed the safety instructions provided in the sections describing the mounting
procedures!procedures!
•• The components of the light system may only be used for their intended purpose–i.e.The components of the light system may only be used for their intended purpose–i.e.
mounting / installing the operating lights!mounting / installing the operating lights!
Service workService work
•• Any service work must be performed:Any service work must be performed:
—— by qualified persons specially authorized by Gebrüder Martin to perform such tasksby qualified persons specially authorized by Gebrüder Martin to perform such tasks
—— in accordance with the instructions provided in this manualin accordance with the instructions provided in this manual
—— competently and with utmost precisioncompetently and with utmost precision
—— in compliance with relevant technical, safety and accident-prevention regulationsin compliance with relevant technical, safety and accident-prevention regulations
•• The parts to be mounted must be checked for defects and potential damage in transitThe parts to be mounted must be checked for defects and potential damage in transit
immediately upon receipt of the goods.immediately upon receipt of the goods.
•• Safety check and test reportSafety check and test report
•• As part of the installation workAs part of the installation work, all safety-related parts must be checked in accordance, all safety-related parts must be checked in accordance
with the specifiedwith the specified Safety Check (SC)Safety Check (SC) procedures.procedures.
•• Document the results of the check in the correspondingDocument the results of the check in the corresponding Test ReportTest Report. For the test. For the test
instructions (safety check) and the test report form, please refer to the end of thisinstructions (safety check) and the test report form, please refer to the end of this
document.document.
MaintenanceMaintenance
We recommend checking all functions of the light, the spring / tracking arms, the ceiling tubeWe recommend checking all functions of the light, the spring / tracking arms, the ceiling tube
and the power supply unit (PSU) for proper working order at regular intervals.and the power supply unit (PSU) for proper working order at regular intervals.
Every 24 months, a Safety Check (SC)Every 24 months, a Safety Check (SC) mustmustbe performed by an authorized person! A detailedbe performed by an authorized person! A detailed
description of the procedure as well as the appropriate Test Report form can be found indescription of the procedure as well as the appropriate Test Report form can be found in
section 10 ”Technical Safety Check and Intensive Maintenance”, page 72.section 10 ”Technical Safety Check and Intensive Maintenance”, page 72.

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V V 1.0 1.0 1111
Life-threatening electric shock!Life-threatening electric shock!
•• During the entire service work the electrical supply lines must not be energized. TheyDuring the entire service work the electrical supply lines must not be energized. They
must be properly locked out / tagged out!must be properly locked out / tagged out!
•• In the building installation a separator (such as a circuit breaker) must be provided whichIn the building installation a separator (such as a circuit breaker) must be provided which
allows all-phase and simultaneous separation of the circuits of the lampallows all-phase and simultaneous separation of the circuits of the lamp
(mains power 100–240 V) from the grid. The switch or circuit breaker used must comply(mains power 100–240 V) from the grid. The switch or circuit breaker used must comply
with IEC 328 (VDE 0630) requirements regarding creepage distances and clearances orwith IEC 328 (VDE 0630) requirements regarding creepage distances and clearances or
must be UL-listed.must be UL-listed.
•• Be sure to trip the building-side circuit breaker before performing any servicing work onBe sure to trip the building-side circuit breaker before performing any servicing work on
the light (or multi-light setup)!the light (or multi-light setup)!
•• Never touch any component inside the light head!Never touch any component inside the light head!
The mains connecting wires must be protected against accidental loosening or fracture at theThe mains connecting wires must be protected against accidental loosening or fracture at the
terminal.terminal.
Defective lights pose a life hazard!Defective lights pose a life hazard!
•• Defective lights can pose a life or health hazard for users and patients alike!Defective lights can pose a life or health hazard for users and patients alike!
•• Therefore, never put defective lights into operation!Therefore, never put defective lights into operation!
Danger of damage or injury due to Danger of damage or injury due to high weight!high weight!
As the components of the light (or multi-light setup) are heavy, they can cause damage orAs the components of the light (or multi-light setup) are heavy, they can cause damage or
injuries in case they crash down.injuries in case they crash down.
Therefore, use a lifting device as a support when removing or installing light or suspensionTherefore, use a lifting device as a support when removing or installing light or suspension
components and work with an assistant, never alone!components and work with an assistant, never alone!
WARNINGWARNING
WARNINGWARNING
WARNINGWARNING

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12 12 V V 1.01.0
Danger of damage or injury due to Danger of damage or injury due to high spring forces!high spring forces!
The components of a multi-light setup are heavy!The components of a multi-light setup are heavy!
Spring arms from which the load (light head or light-head components) has been removedSpring arms from which the load (light head or light-head components) has been removed
may snap upwards with great force and high speed, thereby causing severe injuries!may snap upwards with great force and high speed, thereby causing severe injuries!
Therefore, be sure to tie down the spring arm before removing any load!Therefore, be sure to tie down the spring arm before removing any load!
Danger of damage or injury due to Danger of damage or injury due to defective service aids!defective service aids!
Verify that the mounting and service aids used–such as ladders, mounting scaffolds and liftVerify that the mounting and service aids used–such as ladders, mounting scaffolds and lift
frames–comply with valid safety standards!frames–comply with valid safety standards!
WARNINGWARNING
WARNINGWARNING

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Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
V V 1.0 1.0 1313
44 Circuit DiagramsCircuit Diagrams
4.14.1 Cable ColorsCable Colors
In the wiring diagrams below, international color coding according to IEC 757 is used toIn the wiring diagrams below, international color coding according to IEC 757 is used to
indicate cable colors:indicate cable colors:
Code Color
Code Color
BK BlackBK Black
BU BlueBU Blue
BN BrownBN Brown
GD GoldGD Gold
GN GreenGN Green
GNYE Green-YellowGNYE Green-Yellow
GY GreyGY Grey
OG OrangeOG Orange
PK PinkPK Pink
RD RedRD Red
SR SilverSR Silver
TQ TurquoiseTQ Turquoise
VT VioletVT Violet
WH WhiteWH White
YE YellowYE Yellow
4.1.14.1.1 Light Engine Wiring DiagramLight Engine Wiring Diagram

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14 14 V V 1.01.0
4.24.2 Circuit Diagram for Handle with surgiCamCircuit Diagram for Handle with surgiCam®®digitaldigital

Connection in sensoGrip to control electronics:Connection in sensoGrip to control electronics:
A
A Control Control electronics electronics B B SensoGrip SensoGrip (handle (handle assembly)assembly)
1 1 D-Sub D-Sub socket, socket, 25-pole 25-pole 2 2 D-Sub D-Sub plug, plug, 25-pole25-pole
7 7 Control Control electronics electronics 3 3 Buttons Buttons (break (break contacts)contacts)
8 centriXbeam8 centriXbeam®®deep-cavity deep-cavity light light 4 4 Laser Laser (option (option only only available available without without camera)camera)
99 Disconnection of the supply voltage forDisconnection of the supply voltage for
Schiederwerk electronic ballastSchiederwerk electronic ballast 5 Slip-ring5 Slip-ring
6 6 Camera Camera handlehandle

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V V 1.0 1.0 1515
4.34.3 Tracking Arm Circuit DiagramsTracking Arm Circuit Diagrams
4.3.14.3.1 Circuit Diagram for 3-Pole Tracking Arm with backLite OptionCircuit Diagram for 3-Pole Tracking Arm with backLite Option
A
A Tracking Tracking arm arm B B Spring Spring armarm
1 1 Plug Plug for for connection connection to to ceiling ceiling tube tube 4 4 Socket, Socket, tracking tracking arm arm sideside
2 2 Slip Slip ring ring 5 5 Socket, Socket, light light head head sideside
3 Plug3 Plug
6 6 backLite backLite connection connection optionoption
When using a combination of lights, please note the different color marks on the connectors.When using a combination of lights, please note the different color marks on the connectors.
Tracking arm 1:Tracking arm 1: red red Tracking Tracking arm arm 3:3: blueblue
Tracking arm 2:Tracking arm 2: yellow yellow Tracking Tracking arm arm 4:4: greengreen
NOTICENOTICE

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16 16 V V 1.01.0
4.3.24.3.2 Circuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control PanelCircuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel
and backLite Optionand backLite Option
A
A TrTracackiking ng ararm m BBSpSpriring ng ararmm
1 1 Plug Plug for for connection connection to to ceiling ceiling tube tube 4 4 Socket, Socket, tracking tracking arm arm sideside
2 2 Slip Slip ring ring 5 5 Socket, Socket, light light head head sideside
3 Plug3 Plug
6 6 backLite backLite connection connection optionoption
7 7 Socket, Socket, 5-pole 5-pole (DIN (DIN 41524, 41524, soldering soldering side)side)
Ceiling tube < 400 mm -> DIN socket (7) soldered directly to cableCeiling tube < 400 mm -> DIN socket (7) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extensionCeiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extension
cable (plug / socket)cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered toIn multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (7).DIN socket (7).
When using a combination of lights, please note the different color marks on the connectors.When using a combination of lights, please note the different color marks on the connectors.
Tracking arm 1:Tracking arm 1: rered d TrTracackiking ng ararm m 3:3: blblueue
Tracking arm 2:Tracking arm 2: yelyellow low TraTrackicking ng arm arm 4:4: gregreenen
NOTICENOTICE

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V V 1.0 1.0 1717
4.3.34.3.3 Circuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control PanelCircuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel
and Camera Optionand Camera Option
A
A Tracking Tracking arm arm B B Spring Spring armarm
1 1 Plug Plug for for connection connection to to ceiling ceiling tube tube 4 4 Socket, Socket, tracking tracking arm arm sideside
2 2 Slip Slip ring ring 5 5 Socket, Socket, light light head head sideside
3 Plug3 Plug
6 6 backLite backLite connection connection optionoption
7 7 Socket, Socket, 5-pole 5-pole (DIN (DIN 41524, 41524, soldering soldering side)side)
8 8 Socket, Socket, 8-pole 8-pole (DIN (DIN 45326, 45326, soldering soldering side)side)
Ceiling tube < 400 mm -> DIN socket (7) soldered directly to cableCeiling tube < 400 mm -> DIN socket (7) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extensionCeiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extension
cable (plug / socket)cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered toIn multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (7).DIN socket (7).
When using a combination of lights, please note the different color marks on the connectors.When using a combination of lights, please note the different color marks on the connectors.
Tracking arm 1:Tracking arm 1: rered d TrTracackiking ng ararm m 3:3: blblueue
Tracking arm 2:Tracking arm 2: yelyellow low TraTrackicking ng arm arm 4:4: gregreenen
NOTICENOTICE

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Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E9 / E9i / E15E15
18 18 V V 1.01.0
4.3.44.3.4 Wiring Diagram 9-pin Cantilever Arm HD Wall Box with optional CameraWiring Diagram 9-pin Cantilever Arm HD Wall Box with optional Camera
A
ATracking armTracking armBBSpring armSpring arm
1 1 Plug Plug for for connection connection to to ceiling ceiling tube tube 4 4 Socket Socket to to cantilever cantilever arm arm 9-pin 9-pin HDHD
2 Slip 2 Slip ring ring 9-pole 9-pole HD HD 5 5 Socket Socket to to lamp lamp body body 9-pin 9-pin HDHD
3 3 Plug Plug 9-pole 9-pole HDHD
6 6 DIN DIN socket socket 5-pin 5-pin rear rear viewview
7 7 3x 3x coaxial coaxial socket socket for for Y-Pb-Pr Y-Pb-Pr signalsignal
Color coding for plug connections: Cantilever 1:red, 2:yellow, 3:blue, 4:greenColor coding for plug connections: Cantilever 1:red, 2:yellow, 3:blue, 4:green
Ceiling tube < 400 mm -> DIN socket (6) soldered directly to cableCeiling tube < 400 mm -> DIN socket (6) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (6) soldered directly to cable, plus 5-pole extensionCeiling tube > 400 mm -> DIN socket (6) soldered directly to cable, plus 5-pole extension
cable (plug / socket)cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered toIn multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (6).DIN socket (6).
When using a combination of lights, please note the different color marks on the connectors.When using a combination of lights, please note the different color marks on the connectors.
Tracking arm 1:Tracking arm 1: rered d TrTracackiking ng ararm m 3:3: blblueue
Tracking arm 2:Tracking arm 2: yelyellow low TraTrackicking ng arm arm 4:4: gregreenen
NOTICENOTICE

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Operating Lights marLEDOperating Lights marLED®®E9 / E9i / E15E9 / E9i / E15
V V 1.0 1.0 1919
4.44.4 Ceiling Tube Wiring DiagramsCeiling Tube Wiring Diagrams
4.4.14.4.1 Wiring Diagram for Rectifier for Ceiling Tube max. 27 Wiring Diagram for Rectifier for Ceiling Tube max. 27 VAC / 26–36 VAC / 26–36 VDCVDC
with ZSV Switchwith ZSV Switch
1 1 Clamps Clamps 4 4 LED LED display display with with canopy canopy (optional)(optional)
LED 1 = green; LED 2 = redLED 1 = green; LED 2 = red
2 2 Rectification Rectification 5 5 Terminal Terminal unit unit or or color-coded color-coded connectors connectors toto
operating lampoperating lamp
Light Light 1: 1: red red Light Light 2: 2: yellowyellow
Light Light 3: 3: blue blue Light Light 4: 4: greengreen
3 3 Switch Switch 6 6 Potential-free Potential-free relay relay contact contact max. max. 1 1 A A forfor
activating the control LED grid / activating the control LED grid / batterybattery
supplysupply
In case of multiple lights the AC connection is bridged on the terminal block!In case of multiple lights the AC connection is bridged on the terminal block!
Assignmen
Assignment of t of connections on theconnections on the
clamps (1) for lights 1 to 3:clamps (1) for lights 1 to 3:Fuse rating marLEDFuse rating marLED®®::
Clamp Clamp a a b b c c d d e e f f Light Light 1 1 Light Light 2 2 Light Light 3 3 ValueValue
Light Light 1 1 1 1 2 2 43 43 44 44 37 37 38 38 F4 F4 F6 F6 F8 F8 10 10 AA
Light Light 2 2 3 3 4 4 45 45 46 46 39 39 40 40 F5 F5 F7 F7 F9 F9 10 10 AA
Light Light 3 3 5 5 6 47 6 47 48 48 41 41 4242

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20 20 V V 1.01.0
4.54.5 Wiring diagrams power module SMPS 36/9Wiring diagrams power module SMPS 36/9
4.5.14.5.1 Available versions of the power Available versions of the power modulemodule
Device
Device type type Standard Standard grid grid IT IT gridgrid
without ZSVwithout ZSV
Item no. for ceiling installations:Item no. for ceiling installations:
89-420-31-0489-420-31-04
Item no. for separateItem no. for separate
installations:89-420-61-04installations:89-420-61-04
Item no. for ceiling installations:Item no. for ceiling installations:
89-420-33-0489-420-33-04
Item no. for separate installations:Item no. for separate installations:
89-420-63-0489-420-63-04
with ZSVwith ZSV
Item no. for ceiling installations:Item no. for ceiling installations:
89-420-30-0489-420-30-04
Item no. for separate installations:Item no. for separate installations:
89-420-60-0489-420-60-04
Item no. for ceiling installations:Item no. for ceiling installations:
89-420-32-0489-420-32-04
Item no. for separate installations:Item no. for separate installations:
89-420-62-0489-420-62-04
4.5.24.5.2 Wiring diagram without ZSV switchWiring diagram without ZSV switch
SMPS without ZSV A1.1 for standard grid (A1.2 for IT Grid)SMPS without ZSV A1.1 for standard grid (A1.2 for IT Grid)