Kohler Torsion User manual

11160104-W2-D
These instructions must be left with the user
Installation Guide
Torsion Hinged Door

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Note! If being installed as part of an enclosure refer to the Side Panel Installation and
User Guide.
Safety Information
1. Careshouldbetakenwhendrillingintowallsandoorstoavoidanyhiddenpipesor
wires.
2. Westronglyrecommendthatallglasspanelsaremovedbyaminimumoftwopeople
andthatanyprotectivepackagingalongtheglassedgesiskeptinplaceforaslongas
possibletopreventdamagebeforeinstallation.
3. Duringinstallationwerecommendadditionalhelpinliftingheavydoorsandsidepanels.
4. Wearprotectivefootwearwhenliftingpanels.
5. Wearsafetyglasseswhendrilling.
Wall Preparation
GENERAL INFORMATION
The wall channels must
be installed onto a tiled or
waterproof finished flat and
evenwallsurface.Failuretodo
sowillresultinanunsatisfactory
seal,whichmaycauseproperty
damage.
INTRODUCTION
ThankyouforpurchasingaqualityKOHLER®product.Toenjoythefullpotentialofyournew
product,pleasetaketimetoreadthisguidethoroughly,havingdoneso,keepithandyfor
future reference.
Thefollowingpagesaimtoprovidecomprehensiveinstallationinstructions,plusadviceon
howtocareandmaintainyourproduct.
Werecommendthattheunitisinstalledbyaqualiedplumberorengineer.
General
1. Readalloftheseinstructionsandretainthisguideforlateruse.
2. Passonthisguideintheeventofchangeofownershipoftheinstallationsite.
3. Followallwarnings,cautionsandinstructionscontainedinthisguide.
4. Removeallprotectivetapefromtheenclosurebeforeinstallation.

31160104-W2-D
TOOLS REQUIRED
3.0 mm
6.0 mm
2.0 mm 2.5 mm 5.0 mm
GUARANTEE
Fordomestic installations,yourenclosurehasthebenetofourlifetimeguaranteewhich
starts from date of purchase.
Fornon-domestic installations,weguaranteetheproductagainstanydefectinmaterials
orworkmanshipforaperiodofoneyearfromthedateofpurchase.
Fortermsandconditionsrefertothebackcoverofthisguide.
RecommendedUsage
Domestic ü
LightCommercial ü
HeavyCommercial û
Healthcare û

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Ticktheappropriateboxestofamiliariseyourselfwiththepartnamesandtoconrm
that all of the parts are included.
Documentation
q1xGuaranteeRegistrationDocument
q8 x Wall Plugs
q2 x Wall Channels
q8xFixingScrews
q4xPlasticCovers
q8 x Screws
q2xCoverStrips
q1 x Hinged Door
PACK CONTENTS
q1 x 3 mm Drill
q1 x 2 mm
Hexagonal Wrench
q1 x 5 mm
Hexagonal Wrench
q8xCoverPanel
Clips
Note! Pack Contents the same
for 1000/1200 Hinge Door
q1 x 2.5 mm
Hexagonal Wrench
q1xLintelCap

51160104-W2-D
x 1
x 2
x 1
PACK CONTENTS CONTINUED
x 1
x 1
x 1
x 1
Handle Pack Geometric
Handle Pack Twisted
OR

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INSTALLATION
Note!Coverthetraywastetopreventthelossofsmallparts.
Note!Protectthetraysurfaceduringenclosureinstallation.
1
± 0 mm
20 mm
Note! Make sure that the
wallshavebeentileddown
tothetray.
Height of Enclosure (mm) 1952
Min/Max Frame Adjustment Enclosure Size Minimum (mm) Maximum (mm)
700 660 700
760 720 760
800 760 800
900 860 900
1000 960 1000
1200 1160 1200
(a) Installtheshowertrayinaccordancewiththemanufacturer’sinstructions.
Caution!Makesurethattheshowertrayislevelandthatthewallsarevertical
andsquare.

71160104-W2-D
(a) Using a suitable tool, cut and remove the zip tie. Make sure that the door
remainsclosedwhenmoving/positioningthedoor.
(b) Removethewallchannel.
2

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(a) Positionthewallchannel(handleside)onthewall.Usingaspiritlevelmake
sure that it is upright.
(b) Markthepositionofthexingholes,thenremovethewallchannel.
(c) Drill with a 6 mm masonry bit (not supplied) and plug using the wall plugs
(supplied).
3
20 mm
± 0 mm
6 mm
x4
x4
x4

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(a) Positionthesecondwallchannel(hingeside)onthewall.Usingaspiritlevel
make sure that it is upright.
(b) Markthepositionofthexingholes,thenremovethewallchannel.
(c) Drill with a 6 mm masonry bit (not supplied) and plug using the wall plugs
(supplied).
(d) Positionthewallchannelonthewallandinstallthexingscrews.
(e) Fullytightenthexingscrews,makingsurethattheU-channelisupright.
4
20 mm
± 0 mm
6 mm
x4
x4
x4

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(a) Installtherstwallchanneloverthedoorframeandholdinposition.
5
LH

11 1160104-W2-D
(a) Install the door frame into the wall channel that had been secured to the wall
earlier.
(b) Adjust the door frame so that it is in the correct position.
6

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(a) Openthedoorandremovetherubbersealingstrip.
(b) Installthewallchannelxingscrewsthroughtheaccessholesinthedoorframe.
(c) Fullytightenthexingscrews,makingsurethatthewallchannelisupright.
(e) Rettherubbersealingstrip.
5
7

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(a) Centralise the door frame within the wall channels, making sure that the door
frameissquare.
5
8
± 0 mm

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(a) Drill four 3 mm holes from inside the shower enclosure in the door frame through
the pre-drilled holes in the wall channel with the 3 mm HSS drill (supplied).
(b) Install the screws.
(c) Tighten the screws.
(d) Repeattheprocessfortheotherwallchannel.
(e) Applysealantinaccordancewiththesealantmanufacturersinstructionsalong
theinsidesurfacesofthewallchannelsonly.
5
9
3 mm
x4
x4
Make sure these edges
areush

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(a) Installthecoverpanelclips(4off).
(b) Installthecoverpanelintothecovelpanelclipsuntilushwiththewall.
x4
5
10

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5
11
(a) Partiallyremovethedoorsealingstripsasshownabove.
(b) Applyasmallamountofsealantinaccordancewiththesealantmanufacturers
instructionsasshownabove.
(c) Fit the door sealing strips back in position. Remove any excess silicone
sealant.

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5
12
x 1
x 2
x 1
2.0 mm
Handle Pack Geometric
a b
c

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ab
x 1
x 1
x 1
x 1
2.0 mm
2.0 mm
Handle Pack Twisted
c
5
13

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5
14
1
2
(a) Applysealantinaccordancewiththesealantmanufacturersinstructionsalong
theoutsidesurfacesofthedoorframeonly.
(b) Allow the silicone sealant to cure for 24 hours before use.
(c) Fittheplasticcoverstothetopoftheextrusions.
(d) Fitthelintelcap
24hrs

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(a) Ifnecessary,adjustthedoorcatchasshownabove.
5
15
5
16
(a) Ifthedoorisoutofsquare,adjustasshownabove.
2
1
3
2
1
3