Kolpin Outdoors 2786 Instruction sheet

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© 2019 Kolpin Outdoors Inc. REV 00
Honda Pioneer 1000 - Full Windshield
Product Instructions | Part No: 2786
Tools Required:
• 4mm Hex Wrench or Socket • Shears or Wire Cutter • Torque Wrench
Kolpin Outdoors, Inc. | 9955 59th Ave N | Plymouth, MN 55442
[phone] or [phone] | www.kolpin.com | [e-mail]
Application: Verify accessory fitment at Kolpin.com.
Before You Begin: Read these instructions and check
to be sure all parts are accounted for. If any items are miss-
ing, do not return to the store. Call us at 1-877-956-5746
for assistance. Please retain these instructions for future
reference and parts ordering information.
Dealers: Provide Instruction Manual to customer at time
of purchase.
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Product Contents:
345
7
Item Description Qty Part Number
1Windshield Panel 1
2Clamp - 2.00" Diameter 6
K100121 (Qty 3)
3Button Head Screw - M6 x 18mm 18
4Lock Washer - M6 18
5Domed Shoulder Washer - M6 12
6Rubber Spacer - 3.2mm Thick 6K100189 (Qty 3)
7Bulb Seal - 60" 1PUR3322 (Qty 1)

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© 2019 Kolpin Outdoors Inc. REV 00
Installation Instructions:
1. Shift vehicle transmission into PARK and set E-
BRAKE (if equipped). Turn key to OFF position and
remove from vehicle.
2. Carefully remove Windshield Panel from box and
place on a clean flat surface that won’t scratch the
Windshield. Leave protective film on both sides of the
Windshield Panel during installation process, except
for areas noted in the instructions below.
3. Partially peel back the protective film along the bot-
tom edge of the panel where the rubber Bulb Seal will
be attached. Firmly press the Bulb Seal [Item 7] onto
the bottom edge and contours of the Windshield Pan-
el. See Illustration 1-1.
4. Cut any excess length of the Bulb Seal using a
Shears or Wire Cutter at the ends of the Windshield
Panel. See Illustration 1-2.
5. Partially peel back the protective film along the edge
of the panel where the six Clamps [Item 2] will be
located.
6. Attach two Clamps [Item 2] to the top of the Wind-
shield using four Button Head Screws [Item 3], four
Lock Washers [Item 4], and four Domed Shoulder
Washers [Item 5]. Do not tighten hardware yet. See
Illustration 1-3.
7. Position Windshield onto vehicle Roll Cage and leave
Clamps in open position.
Assembly Time: Approximately 15 minutes
Important: This product is exclusively designed for your vehicle. Please read the installation instructions thoroughly before begin-
ning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all
installation steps correctly in the sequence shown.
Ill. 1-3
Ill. 1-1
Ill. 1-2

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© 2019 Kolpin Outdoors Inc. REV 00
7. Once attached to vehicle, attach four remaining
Clamps to Windshield Panel and Roll Cage. Refer-
ence Clamp orientation from schematic on page 1.
Do not fully tighten hardware yet. Leave Clamps in
open position. See Illustration 1-4.
8. Insert a Rubber Spacer [Item 6] between each Clamp
and the Roll Cage.
9. Close each Clamp and Insert one Button Head Screw
[Item 3] and Lock Washer [Item 4] into the Clamp
remaining thread. Do not tighten hardware yet.
10. Adjust position of Windshield Panel as necessary and
assure the Bulb Seal is compressed along the Hood/
Dash. See Illustration 1-5.
11. Tighten the twelve Button Head Screws [Item 3] that
attach the six Clamps [Item 2] to the Windshield.
Tighten to the specified torque.
12. Now tighten the six remaining Button Head Screws
[Item 3] that tighten the Clamps [Item 2] to the Roll
Cage. Tighten to the specified torque.
13. Remove the protective film from both sides of the
Windshield Panel.
14. Re-inspect hardware before and after riding or trailer-
ing.
Ill. 1-4
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
Ill. 1-5
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)

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© 2019 Kolpin Outdoors Inc. REV 00
Windshield Cleaning Information:
• Remove all dirt, mud, dust and debris from Windshield with water before cleaning.
• Use a mild soap or dishwashing detergent along with a soft sponge or soft cotton cloth to clean Windshield surface. Do not apply in direct sun-
light. Rinse with water immediately and dry with a soft cotton cloth or chamois.
• Always test cleaning agents in a small inconspicuous area prior to cleaning entire panel.
• Never use Windshield cleaning fluids (409, Windex, etc.), gasoline, high alkaline cleaners, or solvents.
• Never use abrasives, brushes, razor blades, scrapers, squeegees, gloves or dirty cloths.
For additional assistance, please contact Kolpin customer service department at
[phone] or [phone] or email [email protected].
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon exami-
nation by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin determines that the
product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or other causes
beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty
does not cover removal or reinstallation labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature
and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT TRAILER VEHICLE FACING REARWARD WITH WINDSHIELD INSTALLED. AIRFLOW MAY CAUSE
WINDSHIELD TO SEPARATE FROM VEHICLE, RESULTING IN AN ACCIDENT AND SEVERE INJURY OR
DEATH. REMOVE WINDSHIELD OR TRANSPORT VEHICLE IN ENCLOSED TRAILER.
2. UTVs ARE TO ONLY BE DRIVEN WITH CLEAN WINDSHIELDS FOR DRIVING VISIBILITY. IF DIRT OR DEBRIS
ACCUMULATES ON THE WINDSHIELD WHEN RIDING, STOP THE UTV AT THE NEXT SAFE LOCATION ON
THE TRAIL TO CLEAR OFF THE WINDSHIELD BEFORE YOU RESUME RIDING.
3. ONLY INSTALL WINDSHIELDS THAT ARE DESIGNED FOR THE MAKE AND MODEL OF THE UTV. INSTALLA-
TION OF A WINDSHIELD THAT WAS NOT DESIGNED FOR THE UTV MAKE AND MODEL CAN IMPACT WIND-
SHIELD DURABILITY AND PERFORMANCE.
4. READ AND UNDERSTAND WINDSHIELD INSTRUCTION SHEETS AND UTV OWNER MANUAL BEFORE WIND-
SHIELD INSTALLATION OR OPERATING THE VEHICLE.
5. PERIODICALLY CHECK FOR WEAR AND TIGHTNESS OF ALL FASTENERS. ALWAYS INSPECT BEFORE AND
AFTER RIDING OR TRAILERING. REPLACE OR RE-TORQUE FASTENERS AS NECESSARY.
!!
DANGER