Krone Comprima F 125-1 User manual
Original operating instructions
Round baler
Comprima F 125 - 1
Comprima F 155 - 1
Comprima V 150 - 1
Comprima V 180 - 1
Comprima F 125 XC - 1
Comprima F 155 XC - 1
Comprima V 150 XC - 1
Comprima V 180 XC - 1
Comprima V 210 XC - 1
(from serial no: 962 747)
Order no: 150 000 858 00 en
30.05.2017
Table of Contents
2
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EC Declaration of Conformity
We
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the Machine: Round Baler
Type: Comprima F 125 - 1, Comprima F 125 XC - 1,
Comprima F 155 - 1, Comprima F 155 XC - 1,
Comprima V 150 - 1, Comprima V 150 XC - 1,
Comprima V 180 - 1, Comprima V 180 XC - 1,
Comprima V 210 XC - 1
to which this declaration refers is in compliance with the following relevant provisions of:
• EC Directive 2006/42/CE (machines),
• EU Directive 2014/30/EU (EMC). Within the meaning of the Directive the
harmonised standard EN ISO 14982:2009 was taken as a basis.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 20.04.2016
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture: Machine no.:
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Table of Contents
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1 Table of Contents
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1Table of Contents...................................................................................................................................3
2To this Document...................................................................................................................................8
2.1Validity................................................................................................................................................8
2.2Re-Ordering........................................................................................................................................8
2.3Further applicable documents............................................................................................................8
2.4Target group of this document...........................................................................................................8
2.5How to use this document..................................................................................................................8
2.5.1Directories and References ........................................................................................................8
2.5.2Direction Information...................................................................................................................9
2.5.3Term “Machine”...........................................................................................................................9
2.5.4Figures........................................................................................................................................9
2.5.5Scope of Document.....................................................................................................................9
2.5.6Means of representation .............................................................................................................9
2.5.7Conversion table.......................................................................................................................12
3Safety.....................................................................................................................................................13
3.1Purpose of Use.................................................................................................................................13
3.2Intended use.....................................................................................................................................13
3.3Service life of the machine...............................................................................................................13
3.4Basic safety instructions...................................................................................................................14
3.4.1Importance of the operating instructions...................................................................................14
3.4.2Personnel qualification..............................................................................................................14
3.4.3Children in danger.....................................................................................................................15
3.4.4Coupling the machine safely.....................................................................................................15
3.4.5Structural changes to the machine ...........................................................................................15
3.4.6Additional equipment and spare parts ......................................................................................15
3.4.7Workstations on the Machine....................................................................................................15
3.4.8Operational safety: Technically perfect condition.....................................................................16
3.4.9Danger zones............................................................................................................................18
3.4.10Keeping safety devices functional.............................................................................................20
3.4.11Personal Protective Equipment.................................................................................................20
3.4.12Safety signs on the machine.....................................................................................................21
3.4.13Traffic safety..............................................................................................................................21
3.4.14Parking the machine safely.......................................................................................................22
3.4.15Consumables............................................................................................................................22
3.4.16Dangers associated with the operational environment.............................................................22
3.4.17Sources of danger on the machine...........................................................................................24
3.4.18Dangers associated with certain activities: Climbing up and down..........................................25
3.4.19Dangers associated with certain activities: Work on the machine............................................25
3.4.20Dangers associated with certain activities: Working on wheels and tyres................................26
3.4.21Behaviour in hazardous situations and when accidents occur.................................................26
3.5Safety routines .................................................................................................................................27
3.5.1Stopping and securing the machine..........................................................................................27
3.5.2Supporting lifted machine and machine parts securely............................................................27
3.5.3Safely checking the oil level and changing the oil and filter element........................................28
3.5.4Running the actuator test..........................................................................................................28
3.6Safety stickers on the machine........................................................................................................29
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3.6.1Position and meaning of the safety stickers on the machine....................................................29
3.6.2Re-Ordering Safety Labels and Information Labels..................................................................46
3.6.3Attaching Safety Labels and Information Labels ......................................................................46
3.6.4Contact......................................................................................................................................46
3.7Safety Equipment.............................................................................................................................47
3.7.1Parking Brake............................................................................................................................47
3.7.2Attaching the safety cable.........................................................................................................48
3.7.3Parking Support ........................................................................................................................49
3.7.4Wheel chocks............................................................................................................................52
3.7.5Stop Points................................................................................................................................53
3.7.6Shut-off valve for tailgate..........................................................................................................54
3.8Identification Plate............................................................................................................................55
3.9Information Required for Questions and Orders..............................................................................55
4Data memory.........................................................................................................................................56
5Technical data.......................................................................................................................................57
5.1Technical Data of the Machine.........................................................................................................57
5.2Hydraulic Connections .....................................................................................................................62
5.3Consumables ...................................................................................................................................62
5.4Ambient Temperature ......................................................................................................................63
6Commissioning.....................................................................................................................................65
6.1Before initial start-up ........................................................................................................................65
6.2Dismounting the Transport Tensioning Device................................................................................71
6.3Mounting the bale ejector.................................................................................................................72
6.4Adjusting the drawbar height............................................................................................................79
6.5PTO shaft.........................................................................................................................................81
6.5.1Length adjustment.....................................................................................................................81
6.5.2Mounting the PTO shaft on the machine side...........................................................................82
6.5.3Mounting the protective cap for the universal shaft of the tractor.............................................85
6.6Mounting Hose Support ...................................................................................................................86
6.7Preparing the wrapping material brake............................................................................................87
6.8Checking/setting the tyre pressure...................................................................................................87
7Start-up..................................................................................................................................................88
7.1Connect the machine to the tractor..................................................................................................89
7.2Hydraulics.........................................................................................................................................90
7.2.1Special Safety Instructions........................................................................................................90
7.2.2Connecting the hydraulic lines..................................................................................................91
7.3Hydraulic brake (Export) ..................................................................................................................93
7.4Hydraulic brake (auxiliary brake)......................................................................................................93
7.5Install the PTO shaft.........................................................................................................................94
7.6Compressed Air Connections for the Compressed Air Brake..........................................................96
7.7Connecting the road lighting ............................................................................................................97
7.8Using the safety chain......................................................................................................................98
8Driving and Transport........................................................................................................................100
8.1Preparations for road travel............................................................................................................101
8.1.1Lift Pick-up ..............................................................................................................................101
8.1.2Checking the parking support .................................................................................................101
8.1.3Checking the road lighting system..........................................................................................102
8.2Switching off the machine ..............................................................................................................103
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8.2.1Putting Wheels Chocks Underneath.......................................................................................103
8.2.2Moving Parking Support into Support Position.......................................................................104
8.2.3Disconnecting the PTO shaft from the tractor.........................................................................104
8.2.4Disconnecting the supply lines................................................................................................104
8.3Preparing the machine for transportation.......................................................................................105
8.3.1Raising the Machine................................................................................................................105
8.3.2Securing the side hoods .........................................................................................................106
8.3.3Securing the twine box flap.....................................................................................................106
8.3.4Mounting Transport Tensioning Device..................................................................................107
9Operation.............................................................................................................................................108
9.1Adjustments Before Starting Work.................................................................................................108
9.2Travelling speed.............................................................................................................................109
9.3Filling the bale chamber.................................................................................................................110
9.3.1Reducing the Pressure on the Side Walls of the Bale Chamber............................................111
9.3.2Mounting additional driver guide rails on the starter roller......................................................112
9.3.3Mounting additional deflector sheets in the tailgate................................................................113
9.4Wrapping and Depositing Bales.....................................................................................................115
9.5Driving with Bale Ejector ................................................................................................................116
9.6Before Baling..................................................................................................................................117
9.6.1Tensioning the floor conveyor.................................................................................................117
9.7After Baling.....................................................................................................................................118
9.8Overload protection........................................................................................................................118
9.8.1Drive Chain for Pick-up with Cam-type Clutch........................................................................118
9.9Pick-up ...........................................................................................................................................119
9.9.1Adjusting the working height...................................................................................................119
9.9.2Adjusting the pick-up height more precisely ...........................................................................120
9.9.3Adjusting the bearing pressure relief for the pick-up ..............................................................121
9.10Setting the crop press roller unit ....................................................................................................122
9.11Setting the baffle sheet ..................................................................................................................123
9.12Cutting system................................................................................................................................124
9.12.1General Aspects......................................................................................................................124
9.12.2Cutting length..........................................................................................................................125
9.13Setting Bale Diameter ....................................................................................................................128
9.14Setting Baling Pressure..................................................................................................................129
9.15Net Wrapping .................................................................................................................................130
9.15.1Net wrapping parts..................................................................................................................131
9.15.2Function of the Net Tying........................................................................................................131
9.15.3Inserting Net Roll.....................................................................................................................132
9.15.4Insert Net.................................................................................................................................133
9.15.5Adjusting the feed, cut-off and tying position..........................................................................135
9.15.6Setting the Number of Net Layers...........................................................................................135
9.15.7Checking Retaining Comb for Net Tying.................................................................................136
9.16Film Tying (for Version with Net Tying and Film Tying).................................................................137
9.16.1Notes on Operation.................................................................................................................137
9.16.2Removing Paint Residues and Welding Residues Before Start-up........................................138
9.16.3Inserting Film...........................................................................................................................139
9.16.4Checking the Stretching of the Inserted Film..........................................................................143
9.16.5Setting the Retaining Comb in Case of Film Tying.................................................................144
9.16.6Checking Retaining Comb for Film Tying ...............................................................................146
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9.16.7Checking the Position of the Net Rocker Arm ........................................................................147
9.16.8Checking Locking Lever on Net Blade....................................................................................149
9.17Tighten the floor conveyor and set the spring pretensioning.........................................................150
9.18Checking the Tension Springs of the Final Density Display ..........................................................152
9.19Setting the density of the bale core................................................................................................153
9.20Removing the Crop Blockages in the Crop Collection Area ..........................................................157
9.20.1Crop blockage at pick-up ........................................................................................................158
9.20.2Crop blockage under the cutting rotor.....................................................................................159
9.20.3Crop blockage in the baling element.......................................................................................160
9.21Reversing.......................................................................................................................................161
10Settings ...............................................................................................................................................163
10.1Setting the wrapping material brake...............................................................................................163
10.2Releasing the wrapping material brake..........................................................................................167
10.3Central chain lubrication system....................................................................................................168
11Maintenance........................................................................................................................................172
11.1Spare Parts ....................................................................................................................................172
11.2Maintenance table..........................................................................................................................173
11.3Setting Scraper to Spiral Roller......................................................................................................174
11.4Adjusting the Scraper.....................................................................................................................176
11.5Setting the stone deflector .............................................................................................................177
11.6Setting Tailgate Lock......................................................................................................................178
11.7Position of the Sensors ..................................................................................................................179
11.8Setting the sensors.........................................................................................................................183
11.9Checking and Setting Axial Play of Net Brake...............................................................................183
11.10Checking and Setting Deceleration of Net Brake Discs.................................................................184
11.11Tightening torques..........................................................................................................................185
11.11.1Metric Thread Screws with Control Thread ............................................................................185
11.11.2Metric Thread Screws with Fine Thread.................................................................................186
11.11.3Metric Thread Screws with Countersunk Head and Hexagonal Socket.................................186
11.11.4Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ......................187
11.12Brakes............................................................................................................................................188
11.12.1Checking the brake setting .....................................................................................................188
11.12.2Adjusting the cam brake .........................................................................................................188
11.12.3Settings of the Brakes with Manual Linkage Setter................................................................189
11.12.4Setting Brake Linkage.............................................................................................................191
11.13Tyres ..............................................................................................................................................193
11.13.1Checking and maintaining tyres..............................................................................................194
11.14Drawbar..........................................................................................................................................196
11.14.1Hitches on the Drawbar ..........................................................................................................196
11.15Oil Level Check and Oil Change on the Gearboxes......................................................................197
11.15.1Time Intervals for Oil Level Check and Oil Change on the Gearboxes..................................197
11.15.2Main drive................................................................................................................................198
11.16Novo Grip belt on the floor conveyor..............................................................................................199
11.17Checking the Safety Rollers of Single Blade Locking Device........................................................199
11.18Checks and maintenance on rear floor conveyor ..........................................................................200
11.18.1Adjusting the deflection roller..................................................................................................201
11.19Setting the Drive Chains ................................................................................................................202
11.19.1Floor Conveyor Drive..............................................................................................................202
11.19.2Pick-up....................................................................................................................................204
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11.19.3Conveyor Auger Drive.............................................................................................................207
11.19.4Roller drive..............................................................................................................................207
11.20Changing Blades............................................................................................................................208
11.21Grinding Blades..............................................................................................................................212
11.22Moving Blade Retaining Shaft........................................................................................................213
11.23Maintenance – brake system (special equipment).........................................................................214
11.23.1Coupling heads (non-interchangeable)...................................................................................215
11.23.2Air filter for pipelines................................................................................................................216
11.23.3Compressed-air reservoir .......................................................................................................217
12Maintenance – lubrication.................................................................................................................218
12.1Special Safety Instructions.............................................................................................................218
12.2Lubricants.......................................................................................................................................219
12.3Lubricating Universal Shaft............................................................................................................219
12.4Lubrication Chart............................................................................................................................220
13Maintenance - hydraulic system.......................................................................................................227
13.1Shut-off valve for tailgate ...............................................................................................................228
13.2Prior to working on the hydraulic system .......................................................................................228
13.3Solenoid valves..............................................................................................................................229
13.4Replacing the hydraulic oil filter .....................................................................................................230
13.5Circuit Diagrams of the Hydraulic System......................................................................................231
14Malfunctions - Causes and Remedies..............................................................................................232
14.1General malfunctions .....................................................................................................................233
14.2Malfunctions on the central chain lubrication system.....................................................................237
14.3Error Messages of KRONE Operation Terminal............................................................................237
15Placing in Storage..............................................................................................................................238
15.1At the End of the Harvest Season..................................................................................................238
15.2Before the Start of the New Season...............................................................................................239
15.2.1Maintenance work before the beginning of the new season ..................................................240
16Disposal of the machine....................................................................................................................243
16.1Disposal of the machine.................................................................................................................243
17ISOBUS Terminal................................................................................................................................244
18Appendix.............................................................................................................................................245
18.1Circuit Diagrams of the Hydraulic System......................................................................................245
18.2Circuit Diagram...............................................................................................................................250
19Index....................................................................................................................................................251
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2.1 Validity
These operating instructions apply to round balers of the following types:
Comprima F 125 - 1 Comprima F 125 XC - 1
Comprima F 155 - 1 Comprima F 155 XC - 1
Comprima V 150 - 1 Comprima V 150 XC - 1
Comprima V 180 - 1 Comprima V 180 XC - 1
Comprima V 210 XC - 1
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2.2 Re-Ordering
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If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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– Operating instructions of universal shaft
– Operating instructions of operation unit/terminal (optional)
– Operating instructions WTK joystick (optional)
– Operating instructions of camera system (for film tying version)
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
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2.5.3 Term “Machine”
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Throughout the rest of this document, the “round baler” will also be referred to as the “machine”.
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2.5.4 Figures
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The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
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2.5.5 Scope of Document
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In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
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2.5.6 Means of representation
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Icons in the text
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In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
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Symbols in figures
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To visualize parts and actions steps, the following icons are used:
Icon Explanation
1Reference sign for part
IPosition of a part (e.g. move from pos. I to pos. II)
XDimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
LH Left-hand machine side
RH Right-hand machine side
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Warning signs
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Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
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Notes with information and recommendations
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Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
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2.5.7 Conversion table
By means of the following table, metric units can be converted into US units.
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Quantity SI Units (Metric) Factor Inch-Pound Units
Unit Name Abbreviation Unit Name Abbreviation
Area hectare ha 2.47105 acre acres
Flow liters per
minute L/min 0.2642
US gallon per
minute gpm
cubic meter
per hour m³/h 4.4029
Force newton N 0.2248 pound-force lbf
Length millimeter mm 0.03937 inch in.
meter m 3.2808 foot ft.
Power kilowatt kW 1.3410 horsepower hp
Pressure kilopascal kPa 0.1450
pound per
square inch psi
megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque newton meter Nm 0.7376
pound-foot or
foot-pound ft·lbf
8.8507 pound-inch or
inch-pound in·lbf
Temperature degree
Celsius °C °Cx1.8+32
degree
Fahrenheit °F
Velocity meter per
minute m/min 3.2808
foot per
minute ft/min
meter per
second m/s 3.2808
foot per
second ft/s
kilometer per
hour km/h 0.6215
miles per
hour mph
Volume liter L 0.2642 US gallon US gal.
milliliter ml 0.0338 US ounce US oz.
cubic
centimeter cm³ 0.0610 cubic inch in³
Weight kilogram kg 2.2046 pound lbs
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Safety
13
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3 Safety
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3.1 Purpose of Use
Pos: 10 /BA/Maschinen beschreibung/Maschi nenübersicht/ Rundballenpressen/Ver wendungszweck Compri ma @ 38\mod_1265187956 373_78.docx @ 345219 @ @ 1
The round baler Comprima is a pick-up baler with variable bale chamber. It compacts
agricultural material, such as hay, straw or grass silage into round bales. The round baler
Comprima is equipped as standard with a net wrapping mechanism.
Pos: 11 /BA/Maschinen beschreibung/Maschi nenübersicht/ Großpackenpressen/ Aufnahme und Pressung nic ht genannter Pressgü ter @ 341\mod_1432713531 296_78.docx @ 2587516 @ @ 1
WARNING! – Intake and baling of crops not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swathing of the crops and automatic
intake by the pick-up as it passes over them.
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Ver
3.2 Intended use
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The round baler is built exclusively for customary use in agricultural work (intended use).
Pos: 12.3 /BA/Einlei tung/Bestimmungsge mäßer Gebrauch/Nicht b estimmungsgemäß @ 103\ mod_1332171672294_78. docx @ 940272 @ @ 1
Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
Pos: 12.4 /Überschri ften/Überschri ften 2/K-O/NNutzungsda uer der Maschine @ 318\mod_ 1423658430909_78.doc x@ 246 5744 @ 2 @ 1
3.3 Service life of the machine
Pos: 12.5 /BA/Einlei tung/Nutzungsdauer derMasc hine_Text @ 318\mod_14235 56613022_78.doc x@ 2463 145 @ @1
– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
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Safety
14
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3.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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3.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not observed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”
in the Safety chapter.
• Before working, also read and observe the respective sections in the operating instructions.
• Keep the operating instructions ready to hand for the user of the machine.
• Hand over the operating instructions to subsequent users.
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3.4.2 Personnel qualification
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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Safety
15
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3.4.3 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
Pos: 14.10 /Übersc hriften/Überschri ften 3/K-O/M/Maschi ne sicher ankuppeln @ 274\ mod_1404282415732_78. docx @ 2062014 @ 3 @ 1
3.4.4 Coupling the machine safely
Pos: 14.11 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Maschine sicher ankuppeln_angebaute und angehäng te Maschinen_ohne Vorsätze @ 455\mod_1464250456 943_78.docx @ 3084986 @ @ 1
When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
• Observe all operating instructions when connecting:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
• Observe the changed driving behaviour of the combination.
Pos: 14.12 /Übersc hriften/Überschri ften 3/A-E/B/Baulic he Änderungen an der Maschine @ 187\mod_1380011874486_78.doc x @ 1606786 @ 3 @ 1
3.4.5 Structural changes to the machine
Pos: 14.13 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Bauliche Änderunge n an der Maschine_fuer al le @ 453\mod_146398814 3077_78.docx @ 3077215 @ @ 1
Structural changes and enhancements may impair the functionality and operational safety of the
machine. Thus there is a risk of serious injuries or death.
Structural changes and enhancements are not permitted.
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3.4.6 Additional equipment and spare parts
Pos: 14.15 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Zusatzausrüstun gen und Ersatzteile_f uer alle @ 453\mod_14639 88536645_78.doc x@ 30772 46 @ @1
Additional equipment and spare parts which do not comply with the requirements of the
manufacturer may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
Pos: 14.16 /Übersc hriften/Überschri ften 3/A-E/A/Arbei tsplätze an der Maschine @ 453\ mod_1463988634725_78. docx @ 3077278 @ 3 @ 1
3.4.7 Workstations on the Machine
Pos: 14.17 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Arbeitsplätz e - Kontrolle über die fahrende Maschi ne_Selbstfahrer @176\mod_ 1372850001832_78. docx@ 1506413 @ @1
Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
Pos: 14.18 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Arbeitsplätz e - Mitfahrende Personen_f uer alle @ 176\mod_1372 850186689_78.docx @ 1506442 @ @ 1
Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
16
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3.4.8 Operational safety: Technically perfect condition
Pos: 14.21 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Betrieb nur nac h ordnungsgemäßer Inbetri ebnahme_fuer alle @ 176\ mod_1372854464728_78. docx @ 1506530 @ @ 1
Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
Pos: 14.22 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Technisch einwandf reier Zustand der Masc hine_fuer alle @ 176\mod_ 1372854718958_78. docx @ 1506559 @ @ 1
Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
Pos: 14.23 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Gefahr durch Sc häden an der Maschine_fuer alle@ 176\ mod_1372856430313_78. docx @ 1506618 @ @ 1
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
17
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Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Maximum permitted operating pressure of the hydraulics
– Maximum permitted drive speed
– Maximum permitted axle load/axle loads
– Maximum permitted drawbar load
– Maximum permitted axle loads of the tractor
– Maximum permitted transport height and width
– Maximum permitted speed
• Observe limit values, see chapter "Technical data".
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Safety
18
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3.4.9 Danger zones
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When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
• Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
• If people ignore the safety distance, switch off the drives.
• Stop the machine in the shunting operation and field mode.
Pos: 14.27.3 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei che_Sicherheits abstand_Tabelle_LW _RP_BP_Transportwagen @ 453\mod_1463997691799_78. docx @ 3078640 @ @ 1
The safety clearance is:
For a machine in shunting operation and
field mode
In front of the machine 3 m
Behind the machine 5 m
Laterally to the machine 3 m
For machine switched on without driving motion
In front of the machine 3 m
Behind the machine 5 m
Laterally to the machine 3 m
Pos: 14.27.4 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei che_Sicherheits abstand_allg Text_fuer alle @ 453\mod_146399 2314739_78.docx @ 30777 82 @ @1
The safety distances named here are minimum distances according to the intended use. These
safety distances must be increased depending on operating conditions and environmental
conditions, when required.
Pos: 14.27.5 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei che_Text Abhilfe_V orsätze BX_BP_RP_LW _Schwader_Wender _Mähwerke @ 453\mod_146399 8103218_78.docx @ 3078671 @ @ 1
• Before working in front of or behind the tractor and in the danger zone of the machine: Shut
down and safeguard the machine, refer to chapter Safety, “Shutting Down and
Safeguarding the Machine”. This also applies to brief inspection work.
• Follow the information in all operating instructions concerned:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
Pos: 14.27.6 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei ch Gelenkwelle_fuer alle@ 453\ mod_1463993075614_ 78.docx @ 3077842 @ @ 1
Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Observe the operating instructions of the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Make sure that the universal shaft guards are attached and functional.
• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.
The machine may be damaged. Parts could be hurled up and hurt people.
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Safety
19
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Danger zone PTO shaft
People may be caught, pulled in and seriously injured by the PTO shaft and the driven
components.
Before switching on the PTO shaft:
• Make sure that all safety devices are fitted and in the protection position.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Switch off the drives if they are not necessary.
Pos: 14.27.9 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei ch zwischen Traktor und Maschine_Wender-Sc hwader_RP_LW_BP_Mähwerke @ 453\ mod_1464001877943_7 8.docx @ 3078893 @ @ 1
Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by carelessness or machine movements:
• Before working between tractor and machine: Shutdown and safeguard the machine, refer
to chapter Safety “Shutting Down and Safeguarding the Machine”. This also applies to brief
inspection work.
• If the power lifter has to be actuated, keep all people away from the range of movement of
the power lifter.
Pos: 14.27.10 /BA/Si cherheit/1. Grundlegen de Sicherheitshin weise/Gefahrenberei ch bei eingeschalt etem Antrieb_fuer alle @ 453\ mod_1463995368453_7 8.docx @ 3078086 @ @ 1
Danger zone when drive is switched on
When the drive is switched on, there is a danger to life caused by rotating machine parts. There
must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If hazardous situations arise, switch off drives immediately and instruct people to leave the
danger zone.
Pos: 14.27.11 /BA/Si cherheit/1. Grundlegen de Sicherheitshin weise/Gefahrenberei ch durch nachlaufend e Maschinenteile_Ei nleitung_fuer alle@ 453\ mod_1463995805759_7 8.docx @ 3078178 @ @ 1
Danger zone due to coasting machine parts
When machine parts are coasting, people may be seriously injured or killed.
When the drives have been switched off, the following machine parts will coast:
Pos: 14.27.12 /BA/Si cherheit/1. Grundlegen de Sicherheitshin weise/Gefahrenberei ch durch nachlaufend e Maschinenteile_Auf z_RP Solo @ 453\mod_146400 2290201_78.doc x@ 3079024 @ @ 1
– Universal shaft
– Drive chains
– Pick-up
– Cutting rotor
– Tying
– Bale formation conveyor
Pos: 14.27.13 /BA/Si cherheit/1. Grundlegen de Sicherheitshin weise/Gefahrenberei ch durch nachlaufend e Maschinenteile_Abhi lfe_fuer alle ausser Ladewagen und Vorsätze @ 453\mo d_1463996677614_78.doc x @ 3078358 @ @ 1
• Shut down and safeguard the machine, see chapter Safety, “Shutting Down and
Safeguarding the Machine”.
• Do not approach the machine until all machine parts have come to a standstill.
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Safety
20
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3.4.10 Keeping safety devices functional
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If safety devices are missing or damaged, people may be seriously injured or killed by moving
machine parts.
• Replace damaged safety devices.
• Remount dismounted safety devices and all other parts before start-up and move them to
protective position.
• If it is doubtful whether all safety devices have been correctly installed and are functional,
have a service centre check them.
Pos: 14.31 /Übersc hriften/Überschri ften 3/P-T/P/Persönli che Schutzausrüstun gen @ 453\mod_14640130645 06_78.docx @ 3080269 @ 3 @ 1
3.4.11 Personal Protective Equipment
Pos: 14.32 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis ePersönliche Schutz ausrüstungen_fuer alle@ 494\ mod_1488375125538_7 8.docx @ 3322625 @ @ 1
The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
– Suitable protective gloves
– Safety boots
– Tight-fitting protective clothing
– Hearing protection
– Protective goggles
• Specify and provide personal protective equipment for the particular job.
• Use only personal protective equipment which is in proper condition and offers effective
protection.
• Adjust personal protective equipment to the person, for example the size.
• Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a
hairnet.
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This manual suits for next models
8
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