Kuryakyn 7151 User manual

PAGE 1
307151
DPF-MRK-003 REV A 3/21/18
LUGGAGE RACK FOR GL1800, CHROME 7151
866 277 9598 | [e-mail]
454 COUNTY ROAD VV SOMERSET, WI 54025
KURYAKYN.COM
INSTALLATION INSTRUCTIONS
THANK YOU FOR CHOOSING KURYAKYN!
Protect yourself and others from possible injury and property damage or loss. Pay close attention to all instructions, warnings, cautions, and notices regarding the installation, use, and care of this product.
THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN MINOR OR MODERATE POTENTIAL INJURY.
THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN MAY NEGATIVELY AFFECT PRODUCT PERFORMANCE AND FUNCTIONALITY OR
DAMAGE THE PRODUCT ITSELF OR THE PRODUCT TO WHICH IT IS BEING ATTACHED.
ENSURE THAT THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT:
1Luggage Rack with Rubber Insert 1Hardware Kit, containing: - CONTINUED -
Hardware Kit, containing: 2#10–24 x 1” Button Head Cap Screws
4Cup washers 2#10–24 x 1-1/4” Button Head Cap Screws
2Rubber Spacers with Adhesive Back 41/4” Flat Washer
8Rubber washers
YOU WILL ALSO NEED:
Set of Hex Wrenches, Drill and Drill Bits, Masking Tape, and a Marker or Pen
THESE INSTALLATION INSTRUCTIONS CONTAIN IMPORTANT INFORMATION. ENSURE THE END USER RECEIVES THIS COPY AND IS AWARE
OF ITS IMPORTANCE FOR FUTURE USE.
STEP 1 Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off
the ignition. Let motorcycle cool.
STEP 2 Without letting the Luggage Rack contact the Trunk Lid, hold it in
the approximate mounting location. Place masking tape on the top
(painted) surface of the trunk lid in the location of the luggage rack
legs to prevent scratching.
MEASURE TWICE – DRILL ONCE. DOUBLE CHECK ALL REFERENCE
MARKS MADE ON THE TRUNK LID BEFORE DRILLING. KURYAKYN WILL
NOT BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
RESULTING FROM THIS INSTALLATION.
STEP 3 Align and place the luggage rack on top of the tour box, with the legs
resting on top of the taped areas. Trace the location of the legs on the
tape. Carefully mark the center of your tracings.
STEP 4 Double check to be certain the rack is centered in the position you
desire.
STEP 5 FOR ‘01-’17 MODELS ONLY
On the inside of the tour box, remove the hardware and inner surface
from the top lid.
FOR ‘18+ MODELS
Continue to Step 6.
PIC 1
RUBBER
WASHER
CUP
WASHERS
FLAT
WASHER
1.25”
SCREW
1”
SCREW
RUBBER
SPACERS
WITH
ADHESIVE

PAGE 2
307151
DPF-MRK-003 REV A 3/21/18
LUGGAGE RACK FOR GL1800, CHROME 7151
866 277 9598 | [e-mail]
454 COUNTY ROAD VV SOMERSET, WI 54025
KURYAKYN.COM
INSTALLATION INSTRUCTIONS
-CONTINUED-
STEP 6 On the outside of the trunk lid, carefully drill a 1/4” hole at the center
of the marked locations. Remove masking tape from around the
mounting holes.
Tip: You may want to drill a smaller diameter pilot hole first. This will
lessen the chance of the drill “walking” and harming the finish. While
drilling the rear holes, try to match the angle of the rear mounting legs.
STEP 7 Locate provided two (2) cup washers, four (4) rubber washers, (2) flat
washers, and two (2) 10-24 x 1” Button Head Cap Screws. Place a flat
washer followed by a rubber washer onto each of the screws.
STEP 8 Refer to PIC 2 and 3. From the inside of the lid insert the screw washer
assembly through the front mounting hole. On the outside of the
lid, place a rubber washer followed by the cupped washer onto the
protruding screw. Align the rack’s front foot with the hardware and
fasten it to the lid. Fully tighten hardware, but do not overtighten.
STEP 9 FOR ‘01’-’17 MODELS ONLY
Locate provided two (2) rubber spacers with adhesive backing. Remove
the backing from the spacers. From the inside of the trunk lid, align
and place the spacers over the REAR drilled mounting holes. Reinstall
the inner surface of the trunk lid in the reverse order of which it was
removed in Step 5.
FOR ‘18+ MODELS
Proceed to Step 10.
STEP 10 Locate provided two (2) cup washers, four (4) rubber washers, (2) flat
washers, and two (2) 10-24 x 1-1/4” Button Head Cap Screws. Place a
flat washer followed by a rubber washer onto each of the screws.
STEP 11 From the inside of the lid insert the screw washer assembly through the
rear mounting hole. On the outside of the lid, place a rubber washer
followed by the cupped washer onto the protruding screw. Align the
rack’s rear foot with the hardware and fasten it to the lid. Fully tighten
hardware, but do not overtighten.
NEVER EXCEED THE MANUFACTURER’S RECOMMENDED LOAD CAPACITY.
EXCESS LOADING ON THE LUGGAGE RACK COULD CAUSE DAMAGE TO
YOUR MOTORCYCLE, LOSS OR INJURY. KURYAKYN IS NOT RESPONSIBLE
FOR ANY DAMAGE, LOSS, OR INJURY CAUSED BY EXCEEDING THE
MANUFACTURER’S LOAD CAPACITY.
IT IS THE INSTALLER’S RESPONSIBILITY TO ENSURE THAT ALL OF THE
FASTENERS (INCLUDING PRE-ASSEMBLED) ARE TIGHTENED BEFORE
OPERATION OF THE MOTORCYCLE. KURYAKYN WILL NOT PROVIDE
WARRANTY COVERAGE ON PRODUCTS OR COMPONENTS LOST DUE
TO IMPROPER INSTALLATION OR LACK OF MAINTENANCE. PERIODIC
INSPECTION AND MAINTENANCE ARE REQUIRED ON ALL FASTENERS.
RUBBER
WASHER
RUBBER
WASHER
TRUNK LID
INSIDE TRUNK LID OUTSIDE TRUNK LID
CUP
WASHERS
FLAT
WASHER
BHCS
PIC 2
PIC 3

PAGE 3
307151
DPF-MRK-003 REV A 3/21/18
LUGGAGE RACK FOR GL1800, CHROME 7151
866 277 9598 | [e-mail]
454 COUNTY ROAD VV SOMERSET, WI 54025
KURYAKYN.COM
INSTALLATION INSTRUCTIONS
-CONTINUED-
LIMITED WARRANTY
Kuryakyn warrants that any Kuryakyn products sold hereunder, shall be free of defects in materials & workmanship for a period of one (1) year from the date of
purchase by the consumer excepting the following provisions:
1. Kuryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s).
2. The product must be properly installed, maintained & operated under normal conditions.
3. Kuryakyn shall not be liable for any consequential & incidental damages, including labor & paint, resulting from failure of a Kuryakyn product, failure to deliver, delay
in delivery, delivery in nonconforming condition, or for any breach of contract or duty between Kuryakyn & a customer.
4. Kuryakyn products are often intended for use in specific applications. Kuryakyn makes no warranty if a Kuryakyn product is used in applications other than intended.
5. Kuryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. L.E.D.’s contained in components of Kuryakyn products will
be warranted for defects in materials & workmanship for 3 years from the date of purchase whereas all other components shall be warranted for one (1) year.
6. All warranty claims must be directed to the place of purchase. Merchandise sold through internet auction sites or any other unauthorized reseller shall not carry a
Kuryakyn warranty. If unsure, please contact the place of purchase to verify they are an authorized Kuryakyn reseller.
RETURN POLICY
Merchandise determined to be defective may be returned up to one year from the date of purchase. Returns must be processed through original seller. Returned
merchandise for any other reason other than warranty claims must be in like new condition & subject to a 20% restocking fee. All returns are subject to inspection
for determination of full or partial credit. Any returned part that shows evidence of being used or installed contrary to manufacturer’s instructions, &/or subjected to
improper handling, packaging or return shipping by the customer, will not be eligible for exchange, refund or warranty consideration. All returned electrical items will be
inspected & tested. If electrical item is deemed functional, no credit will be issued & item will be returned. All sales are final on discontinued or closeout merchandise.
©2015 KURYAKYN HOLDINGS, LLC ALL RIGHTS RESERVED
KURYAKYN, KURYAKYN K logo and the marks appearing on this instruction sheet are registered and common law trademarks of Kuryakyn Holdings except noted third-party trademarks. A full listing of trademarks and trademark
registrations owned by Kuryakyn Holdings can be found at www.kuryakyn.com/legal-notice.
Emissions Notice: The California Air Resources Board (CARB) does not permit the use of aftermarket emission-related parts(s) that alter the performance of OEM emission-related devices unless CARB has issued an Executive
Order, other than on racing vehicles on closed courses. Check your local laws and manufacturer’s information.
Listed Manufacturers and product model names are for reference only. All product and company names are trademarks or registered trademarks of their respective holders. Use of them does not imply any affiliation with or
endorsement by them. All specifications are subject to change without notice.
For additional information on third-party product and company names, please consult our Web page at www.kuryakyn.com/legal-notice