Lenze E82ZAFPC010 User manual

Montageanleitung
Mounting Instructions
Instructions de montage
EDK82ZAFPC-010
.C$Y
Ä.C$Yä
PROFIBUS PT

E82ZAFPC0 0
Funktionsmodul
Function module
Module de fonction

EDK82ZAFPC-010 DE/EN/FR 6.0 38

legende_kopfzeile-DUMMY_NUM_Reset
Legend for fold-out page
Pos. Description Detailed
information

DIP switch for activating the bus terminating resistor  68

Status of PROFIBUS communication (yellow LED)
 70

Connection status to the standard device (green LED)

Plug connector X3.1, connection for PROFIBUS
 61

Plug connector X3.2, connection for external voltage supply

Plug connector X3.3, connection for controller inhibit (CINH)

Nameplate  47
0Fig. 0Tab. 0

Contents i
EDK82ZAFPC-010 DE/EN/FR 6.0
39

Inhalt
Aboutthisdocumentation 40...........................................
Conventionsused 41..................................................
Notesused 42........................................................
2 Safetyinstructions 44.................................................
3 Productdescription 45.................................................
Function 45.........................................................
Applicationasdirected 45..............................................
Scopeofsupply 46....................................................
Identification 47......................................................
4 Technicaldata 48.....................................................
GeneralData 48......................................................
Operatingconditions 49...............................................
Protectiveinsulation 49................................................
Dimensions 50.......................................................
5 Mechanicalinstallation 5.............................................
6 Electricalinstallation 52...............................................
Useofplugconnectors 52..............................................
WiringaccordingtoEMC 53............................................
Wiringtoahost 54....................................................
Buscablelength 57...................................................
Voltagesupply 58....................................................
Assignmentoftheterminals 61.........................................
Cable cross-sections and screw-tightening torques 62. . . . . . . . . . . . . . . . . . . . . . .
7 Commissioning 63....................................................
Beforeswitchingon 63................................................
Commissioningsteps 64...............................................
Configuringthehostsystem 67........................................
Activating the bus terminating resistor 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connectingthemainsvoltage 69........................................
8 Diagnostics 70.......................................................
LEDstatusdisplays 70................................................

About this documentation
EDK82ZAFPC-010 DE/EN/FR 6.0 40

H1_ ber_die_Doku-TIP_download
About this documentation
Contents
This documentation includes ...
ƒ Safety instructions which you must observe in any case;
ƒ Data about the versions of Lenze basic devices to be used;
ƒ Information about the mechanical and electrical installation of the function module;
ƒ Information about the commissioning of the function module;
ƒ Technical data.
Validity information
The information given in this documentation is valid for the following devices:
Function module Type designation From hardware version From software version
PROFIBUS PT E82ZAFPC010 3A 10
Target group
This documentation is intended for persons who install and commission the described
product according to the project requirements.
 Tip!
Documentation and software updates for further Lenze products can be found
on the Internet in the ”Services & Downloads” area under
http://www.Lenze.com

About this documentation
Conventions used
EDK82ZAFPC-010 DE/EN/FR 6.0 4

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Conventions used
This documentation uses the following conventions to distinguish between different types
of information:
Type of information Identification Examples/notes
Numbers
Decimal separator Point The decimal point is used throughout
this documentation.
Example: 1234.56
Symbols
Page reference

Reference to another page with
additional information
Example:  16 = see page 16

About this documentation
Notes used
EDK82ZAFPC-010 DE/EN/FR 6.0 42
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H2_Def_Hinweise-SIC_pikt_EN
Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
 Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
 Danger!
Danger of personal injury through dangerous electrical
voltage.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
 Danger!
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
 Stop!
Danger of property damage.
Reference to a possible danger that may result in
property damage if the corresponding measures are not
taken.

About this documentation
Notes used
EDK82ZAFPC-010 DE/EN/FR 6.0 43
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H2_Def_Hinweise-SIC_pikt_EN
Application notes
Pictograph and signal word Meaning
 Note!
Important note to ensure troublefree operation
 Tip!
Useful tip for simple handling
Reference to another documentation

2 Safety instructions
EDK82ZAFPC-010 DE/EN/FR 6.0 44
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2 Safety instructions
 Danger!
Inappropriate handling of the function module and the standard device can
cause serious injuries to persons and damage to material assets.
Observe the safety instructions and residual hazards included in the
documentation of the standard device.
 Stop!
Electrostatic discharge
Electronic components within the function module can be damaged or
destroyed by electrostatic discharge.
Possible consequences:
ƒ The function module is defective.
ƒ Fieldbus communication is not possible or faulty.
Protective measures
ƒ Free yourself from any electrostatic charge before you touch the module.

Product description
Function
3
EDK82ZAFPC-010 DE/EN/FR 6.0 45
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-H1-TIP zu KHB
3 Product description
Function
The function module connects Lenze frequency inverters to the serial PROFIBUS
communication system.
Application as directed
The function module ...
ƒ is an accessory module for use in conjunction with the following Lenze standard
devices:
Product range Device identification From hardware version
Frequency inverter 8200 vector Vx14
ƒ is a device intended for use in industrial power systems.
Any other use shall be deemed inappropriate!
 Tip!
More information about this function module is available in the corresponding
communication manual.
The PDF file can be downloaded from the Internet in the ”Services &
Downloads” area at
http://www.Lenze.com

3 Product description
Scope of supply
EDK82ZAFPC-010 DE/EN/FR 6.0
46 
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Scope of supply




E82ZAFL012C/AFX007/010/016/020
Pos. Scope of supply
E82ZAFPC010 function module
Mounting Instructions

Plug connector with double screw connection, 3-pole

Plug connector with double screw connection, 2-pole

Plug connector with spring connection, 4-pole

Mounting clip

Product description
Identification
3
EDK82ZAFPC-010 DE/EN/FR 6.0 47
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Identification
E82AF000P0B201XX

APPLICATION
010 / 3A22

010 / 3A22010 / 3A22
APPLICATION
010 / 3A22

L
Type
Id.-No.
Prod.-No.
Ser.-No.
E82ZAFX005
  
E82ZAF P C 0 0 3A 0
Product series
PROFIBUS
Version
Variant: PT (Plug Terminal) with spring
and screw connection
Hardware version
Software version

4 Technical data
General Data
EDK82ZAFPC-010 DE/EN/FR 6.0 48
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4 Technical data
General Data
Field Values
Order designation E82ZAFPC010
PUO ID number 0x00DA
hex
Communication profile
(DIN 19245 part 1 and part 3)
PROFIBUS-DP
Communication medium RS485
Drive profile DRIVECOM profile ”Power Transmission 20”, can be switched off
Network topology
 Without repeater: line
 With repeater: line or tree
PROFIBUS node Slave
Baud rate [kbps] 9.6 ... 12000 (automatic detection)
Process data words 1 word ... 10 words
(16 bits per word)
DP user data length 4 parameter data words +
1 ... 10 process data words
Max. number of nodes
 Standard: 32 (= 1 bus segment)
 With repeater: 125
Max. cable length per bus
segment 1000 m (depending on the baud rate and cable type used)
Communication time
 Sum of the cycle time and the processing time in the fieldbus
nodes. The times are independent of each other.
 Processing time in the controller:
– Parameter data: approx. 30 ms + 20 ms tolerance
– Process data: approx. 3 ms + 2 ms tolerance
External DC voltage supply +24 V DC ±10 %, max. 80 mA

Technical data
Operating conditions
4
EDK82ZAFPC-010 DE/EN/FR 6.0 49
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Operating conditions
Ambient conditions
Climate
Storage IEC/EN 60721-3-1 1K3 (-25 to +60 °C)
Transport IEC/EN 60721-3-2 2K3 (-25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see
documentation of the standard device).
Pollution EN 61800-5-1 Degree of pollution 2
Degree of protection IP20 (protection against accidental contact according to NEMA 250 type 1)
Protective insulation
Protective insulation between bus and ... Type of insulation (acc. to EN 61800-5-1)
 8200 vector power stage Reinforced insulation
 Reference earth / PE (X3.2/7, X3.3/7) Functional insulation
 External supply (X3.2/59) Functional insulation
 Supply for CINH (X3.3/20) Functional insulation
 Controller inhibit, CINH (X3.3/28) Functional insulation

4 Technical data
Dimensions
EDK82ZAFPC-010 DE/EN/FR 6.0 50
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Dimensions
72
51
15
30
64
E82ZAFP007

Mechanical installation 5
EDK82ZAFPC-010 DE/EN/FR 6.0 5
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5 Mechanical install ation
Follow the notes given in the Mounting Instructions for the standard device for the
mechanical installation of the function module.
The Mounting Instructions for the standard device ...
ƒ are part of the scope of supply and are enclosed with each device.
ƒ provide tips for avoiding damage through improper handling.
ƒ describe the obligatory order of installation steps.

6 Electrical installation
Use of plug connectors
EDK82ZAFPC-010 DE/EN/FR 6.0 52
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6 Electrical installation
Use of plug connectors
 Stop!
Observe the following to prevent any damage to plug connectors and
contacts:
ƒ Only pug in / unplug the plug connectors when the controller is
disconnected from the mains.
ƒ Wire the plug connectors before plugging them in.
ƒ Unused plug connectors must also be plugged in.
Use of plug connectors with spring connection
E82ZAFX013

Electrical installation
Wiring according to EMC
6
EDK82ZAFPC-010 DE/EN/FR 6.0 53
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H2_EMV_Verdraht-VorgehenVerdraht
Wiring according to EMC
For wiring according to EMC requirements observe the following points:
 Note!
ƒ Separate control cables/data lines from motor cables.
ƒ Connect the shields of control cables/data lines at both ends in the case of
digital signals.
ƒ Use an equalizing conductor with a cross-section of at least 16 mm
2
(reference: PE) to avoid potential differences between the bus nodes.
ƒ Observe the other notes concerning EMC-compliant wiring given in the
documentation for the standard device.
Wiring procedure
1. Observe the bus topology, do not use any stubs.
2. Observe the notes and wiring instructions given in the documents for the control
system.
3. Only use cables corresponding to the listed specifications (56).
4. Observe the notes for the voltage supply of the module (58).
5. Activate the bus terminating resistors on the first and last physical bus device
(68).

6 Electrical installation
Wiring to a host
EDK82ZAFPC-010 DE/EN/FR 6.0 54
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Wiring to a host
 Danger!
Dangerous electrical voltage
If Lenze controllers are used on a phase earthed mains with a rated mains
voltage ≥ 400 V, protection against accidental contact is not ensured without
implementing external measures.
Possible consequences:
ƒ Death or serious injury
Protective measures:
ƒ If protection against accidental contact is required for the control
terminals of the controller and the connections of the plugged device
modules, ...
– a double isolating distance must exist.
– the components to be connected must be provided with the second
isolating distance.

Electrical installation
Wiring to a host
6
EDK82ZAFPC-010 DE/EN/FR 6.0 55
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H2 VerdrahtLeitrechner-PBS_leitungsspezifikation
The connection of the PROFIBUS bus system is shown in the general layout drawing.
8200 vector
+
E82ZAFPC010
8200 vector
+
E82ZAFPC010
8200 vector
+
E82ZAFPC010
333
1
2 2 2
0 m
1200 m
E82ZAFP005
Fig. 1 Example: PROFIBUS with RS485 wiring (without repeater)
No. Element Note
1 Host E.g. PC or PLC with PROFIBUS master interface module
2 Bus cable Connects the PROFIBUS master interface module to the function
modules.
 The baud rate depends on the length of the bus cable (  57).
3 PROFIBUS slave Applicable standard device (  45)with function module
 Activate bus terminating resistors at the first and last physical
node (  68).
 Note!
When using a repeater, max. 125 nodes can communicate via the PROFIBUS.

6 Electrical installation
Wiring to a host
EDK82ZAFPC-010 DE/EN/FR 6.0 56
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H2 VerdrahtLeitrechner-PBS_leitungsspezifikation
Specification of the transmission cable
 Note!
Only use cables complying with the listed specifications of the PROFIBUS user
organisation.
Field Values
Specific resistance 135 ... 165
Ω /km, (f = 3 ... 20 MHz)
Capacitance per unit length
≤ 30 nF/km
Loop resistance < 110
Ω /km
Core diameter > 0.64 mm
Core cross-section > 0.34 mm
2
Cores Twisted double, insulated and shielded