Leuze BCL 358 User manual

BCL 358 i
Bar code readers
Original operating instructions
EN • 2021-05-26 • 50120726
We reserve the right to make technical changes

Leuze electronic GmbH + Co. KG BCL 358 i
© 2021
Leuze electronic GmbH & Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com
[email protected]

Leuze electronic GmbH + Co. KG BCL 358 i 1
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Mounting the BCL 358 i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Device arrangement and selection of the mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 BCL 358
i electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Preparatory settings – EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.1 BCL 358
i to EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.2 Manual configuration of the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.3 Configuration of the participant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.4 Transferring the data to the control (RSLogix 5000 specific). . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Further settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 Bar code reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 About the bar code readers of the BCL 300 i series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 Characteristics of the bar code readers of the BCL 300
i series . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Device construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Reading techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Line scanner (single line). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Line scanner with oscillating mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3 Raster scanner (raster line) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 Fieldbus systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5.1 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5.2 Ethernet – star topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5.3 Ethernet – linear topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.7 External parameter memory in the MS 358 / MK 358 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8 autoReflAct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.9 Reference codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.10 autoConfig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1 General specifications of the bar code readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1.1 Line scanner / raster scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1.2 Oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.3 Line / raster scanner with deflecting mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Heating models of the bar code readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.1 Line scanner / raster scanner with heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.2 Oscillating-mirror scanner with heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.3 Line scanner / raster scanner with deflecting mirror and heating . . . . . . . . . . . . . . . . . . . . . . 34
5.3 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1 Dimensioned drawing of complete overview of the BCL 358
i with MS 3xx / MK 3xx . . . . . . . 34

Leuze electronic GmbH + Co. KG BCL 358 i 2
5.3.2 Dimensioned drawing of line scanner with / without heating . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.3 Dimensioned drawing of deflecting mirror scanner with / without heating. . . . . . . . . . . . . . . . 36
5.3.4 Dimensioned drawing of oscillating-mirror scanner with / without heating . . . . . . . . . . . . . . . 37
5.3.5 Dimensioned drawings of MS 3xx / MK 3xx connection hoods . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4 Reading field curves / optical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.1 Bar code characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.2 Raster scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5 Reading field curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.5.1 High Density (N) - optics: BCL 358
i S/R1 N 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.5.2 High Density (N) - optics: BCL 358
i S/R1 N 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.5.3 Medium Density (M) - optics: BCL 358
i S/R1 M 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.5.4 Medium Density (M) - optics: BCL 358
i S/R1 M 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.5.5 Medium Density (M) - optics: BCL 358
i O M 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.5.6 Low Density (F) - optics: BCL 358
i S/R1 F 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.5.7 Low Density (F) - optics: BCL 358
i S/R1 F 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5.8 Low Density (F) - optics: BCL 358
i O F 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5.9 Ultra Low Density (L) - optics: BCL 358
i S L 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.10 Ultra Low Density (L) - optics: BCL 358
i S L 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.11 Ultra Low Density (L) - optics: BCL 358
i O L 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.5.12 Ink Jet (J) - optics: BCL 358
i R1 J 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2 Mounting the BCL 358
i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2.1 Mounting via M4 x 5 screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.2.2 Mounting devices BT 56 and BT 56-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2.3 BT 59 mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2.4 BT 300 - 1, BT 300 W mounting devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.3.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.3.2 Avoiding total reflection – Line scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.3.3 Avoiding total reflection – deflecting mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3.4 Avoiding total reflection – oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3.5 Mounting location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3.6 Devices with integrated heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.3.7 Possible read angles between BCL 358
i and bar code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2 BCL 358
i electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2.1 MS 358 connector hood with 3 integrated M12 connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2.2 MK 358 terminal hood with spring-cage terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3 Detailed description of the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3.1 PWR / SW IN/OUT - Voltage supply and switching input/output 1 and 2 . . . . . . . . . . . . . . . . 61
7.3.2 SERVICE – USB interface (Mini-B type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.3.3 HOST / BUS IN for BCL 358
i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.3.4 BUS OUT for the BCL 358
i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.4 Ethernet topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.4.1 Ethernet wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.5 Cable lengths and shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8 Display elements and display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.1 BCL 358 i LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.2 MS 358/MK358 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.3 BCL 358
i display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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9 Leuze webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.1 Connecting the SERVICE USB interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.2 Installing the required software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.2.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.2.2 Installing the USB driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.3 Starting the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4 Short description of the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.4.1 Module overview in the Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10 Commissioning and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.1 Measures to be performed prior to the initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.2 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3 Setting the communication parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3.1 Manual configuration of the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.4 Configuration steps for a Rockwell control without EDS support. . . . . . . . . . . . . . . . . . . . . . . . . 79
10.4.1 Integrating the hardware into the PLC using the generic Ethernet module . . . . . . . . . . . . . . . 79
10.5 Configuration steps for a Rockwell control with EDS support . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.5.1 Integrating the hardware into the PLC and installing the EDS file. . . . . . . . . . . . . . . . . . . . . . 80
10.6 EDS file - general info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.7 Detailed EDS description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.7.1 Class 1 - Identity object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.7.2 Class 4 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
10.7.3 Class 103 – I/O status and control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10.7.4 Class 106 - Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.7.5 Class 107 - Result data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.7.6 Class 108 - Entry data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.7.7 Class 109 - Device status and device control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10.8 Example configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.8.1 Example 1 - Activation & result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.8.2 Example 2 - Activation & result & I/Os. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.8.3 Example 3 - Activation & fragmented result. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
10.8.4 Example 4 - Entry data & result. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
10.9 Additional settings for the BCL 358
i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.9.1 Decoding and processing the read data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.9.2 Control of the decoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10.9.3 Control of the switching outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.10 Transmitting configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.10.1 Via the webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.10.2 Replacing a defective BCL 358
i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11 Online commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1 Overview of commands and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1.1 General online commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1.2 Online commands for system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
11.1.3 Online commands for configuring the switching inputs/outputs. . . . . . . . . . . . . . . . . . . . . . . 117
11.1.4 Online commands for the parameter set operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.2 Interface errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.3 Service and support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
13 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.2 BCL 358
i type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Leuze electronic GmbH + Co. KG BCL 358 i 4
13.3 Accessories – Connection hoods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
13.4 Accessories – Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
13.5 Accessories – USB cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
13.6 Accessories – Mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
13.7 Accessory - Reflector for AutoReflAct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
14 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
15 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
15.1 ASCII character set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
15.2 Bar code samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
15.2.1 Module 0.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
15.2.2 Module 0.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Leuze electronic GmbH + Co. KG BCL 358 i 5
Figure 2.1: Laser apertures, laser warning signs............................................................................................. 11
Figure 3.1: BCL 358
i - MS 358 connection hood with M12 connectors ........................................................... 13
Figure 3.2: BCL 358
i - MK 358 terminal hood with spring-cage terminals....................................................... 13
Figure 3.3: Cable fabrication for MK 358 terminal hood .................................................................................. 14
Figure 4.1: Line scanner, line scanner with deflecting mirror and oscillating-mirror scanner .......................... 21
Figure 4.2: Possible bar code orientation ........................................................................................................ 22
Figure 4.3: BCL 358
i device construction - line scanner.................................................................................. 23
Figure 4.4: Device construction BCL 358
i - Line scanner with deflecting mirror.............................................. 23
Figure 4.5: BCL 358
i device construction - oscillating-mirror scanner............................................................. 23
Figure 4.6: Device construction - MS 358 connector hood .............................................................................. 24
Figure 4.7: Device construction - MK 358 terminal hood ................................................................................. 24
Figure 4.8: Deflection principle for the line scanner......................................................................................... 25
Figure 4.9: Deflection principle for the line scanner with oscillating mirror add-on .......................................... 25
Figure 4.10: Deflection principle for the raster scanner ..................................................................................... 26
Figure 4.11: Ethernet in a star topology............................................................................................................. 27
Figure 4.12: Ethernet in a linear topology .......................................................................................................... 28
Figure 4.13: Reflector arrangement for autoReflAct .......................................................................................... 29
Table 5.1: Technical data of the BCL 358
i line/raster scanners without heating ............................................ 30
Table 5.2: Technical data of the BCL 358
i oscillating-mirror scanners with heating ...................................... 31
Table 5.3: Technical data of the BCL 358
i deflecting mirror scanners without heating .................................. 32
Table 5.4: Technical data of the BCL 358
i line / raster scanners with heating ............................................... 33
Table 5.5: Specifications of the BCL 358
i oscillating-mirror scanners with heating........................................ 33
Table 5.6: Technical data of the BCL 358
i deflecting mirror scanners with heating ....................................... 34
Figure 5.1: Dimensioned drawing of complete overview of the BCL 358
i with MS 3xx / MK 3xx .................... 34
Figure 5.2: Dimensioned drawing of BCL 358
i S…102 line scanner ............................................................... 35
Figure 5.3: Dimensioned drawing of BCL 358
i S…100 with deflecting mirror ................................................. 36
Figure 5.4: Dimensioned drawing of BCL 358
i O…100 oscillating-mirror scanner.......................................... 37
Figure 5.5: Dimensioned drawing of MS 3xx connector hood ......................................................................... 38
Figure 5.6: Dimensioned drawing of MK 3xx terminal hood ............................................................................ 39
Figure 5.7: The most important characteristics of a bar code.......................................................................... 39
Table 5.7: Raster line cover dependent on the distance ................................................................................ 40
Figure 5.8: Zero position of the reading distance............................................................................................. 41
Table 5.8: Reading conditions ........................................................................................................................ 41
Figure 5.9: "High Density" reading field curve for line scanner without deflecting mirror................................. 42
Figure 5.10: "High Density" reading field curve for line scanner with deflecting mirror...................................... 42
Figure 5.11: "Medium Density" reading field curve for line scanner without deflecting mirror ........................... 43
Figure 5.12: "Medium Density" reading field curve for line scanner with deflecting mirror ................................ 43
Figure 5.13: "Medium Density" reading field curve for oscillating-mirror scanners............................................ 44
Figure 5.14: Lateral "Medium Density" reading field curve for oscillating-mirror scanners................................ 44
Figure 5.15: "Low Density" reading field curve for line scanner without deflecting mirror ................................. 44
Figure 5.16: "Low Density" reading field curve for line scanner with deflecting mirror ...................................... 45
Figure 5.17: "Low Density" reading field curve for oscillating-mirror scanners ..................................................45
Figure 5.18: Lateral "Low Density" reading field curve for oscillating-mirror scanners ...................................... 45
Figure 5.19: "Ultra Low Density" reading field curve for line scanner without deflecting mirror......................... 46
Figure 5.20: "Ultra Low Density" reading field curve for line scanner with deflecting mirror.............................. 46
Figure 5.21: "Ultra Low Density" reading field curve for oscillating-mirror scanners ......................................... 47
Figure 5.22: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners ............................. 47
Figure 5.23: "Ink Jet" reading field curve for line scanner with deflecting mirror ............................................... 48
Figure 6.1: Device name plate BCL 358
i ......................................................................................................... 49
Figure 6.2: Fastening options using M4x5 threaded holes .............................................................................. 50
Figure 6.3: Mounting devices BT 56 and BT 56-1 ........................................................................................... 51
Figure 6.4: Mounting example of BCL 358
i with BT 56.................................................................................... 52

Leuze electronic GmbH + Co. KG BCL 358 i 6
Figure 6.5: BT 59 mounting device .................................................................................................................. 52
Figure 6.6: BT 300 - 1, BT 300 W mounting devices ....................................................................................... 53
Figure 6.7: Total reflection – line scanner ........................................................................................................ 54
Figure 6.8: Total reflection – line scanner ........................................................................................................ 55
Figure 6.9: Total reflection – BCL 358
i with oscillating-mirror scanner ............................................................ 55
Figure 6.10: Reading angle for the line scanner ................................................................................................ 56
Figure 7.1: Location of the electrical connections............................................................................................ 57
Figure 7.2: BCL 358
i - MS 358 connection hood with M12 connectors ........................................................... 59
Figure 7.3: BCL 358
i - MK 358 terminal hood with spring-cage terminals....................................................... 60
Figure 7.4: Cable fabrication for MK 358 terminal hood .................................................................................. 60
Table 7.1: PWR / SW IN/OUT pin assignment ............................................................................................... 61
Figure 7.5: Switching input connection diagram SWIO_1 and SWIO_2 .......................................................... 62
Figure 7.6: Switching output connection diagram SWIO_1 / SWIO_2 ............................................................. 62
Table 7.2: SERVICE pin assignment – Mini-B type USB interface................................................................. 63
Table 7.3: Pin assignment HOST / BUS IN for BCL 358
i ............................................................................... 64
Figure 7.7: HOST / BUS IN cable assignments on RJ-45 ............................................................................... 64
Table 7.4: Pin assignment BUS OUT for BCL 358
i ........................................................................................ 65
Figure 7.8: Ethernet in a star topology............................................................................................................. 66
Figure 7.9: Ethernet in a linear topology .......................................................................................................... 66
Table 7.5: Cable lengths and shielding........................................................................................................... 67
Figure 8.1: BCL 358
i - LED indicators ............................................................................................................. 68
Figure 8.2: MS 358/MK 358 - LED indicators .................................................................................................. 69
Figure 8.3: BCL 358
i - Display ......................................................................................................................... 70
Figure 9.1: Connecting the SERVICE USB interface....................................................................................... 72
Figure 9.2: The start page of the webConfig tool............................................................................................. 74
Figure 9.3: Module overview in the webConfig tool ......................................................................................... 75
Figure 10.1: Manual configuration of the IP address ......................................................................................... 78
Figure 10.2: Generic Ethernet module............................................................................................................... 79
Figure 10.3: New module................................................................................................................................... 80
Figure 10.4: Connection between Data acceptance/Data rejection/Error code attributes ................................. 94
Figure 10.5: Configuration of example 1 - module definition with generic module ............................................ 98
Figure 10.6: Configuration of example 1 - module definition with the EDS file .................................................. 98
Figure 10.7: Data exchange sequence diagram - example 1 ............................................................................ 99
Figure 10.8: Configuration of example 2 - module definition with generic module .......................................... 100
Figure 10.9: Configuration of example 2 - module definition with the EDS file ................................................ 100
Figure 10.10: Data exchange sequence diagram - example 2 .......................................................................... 102
Figure 10.11: Configuration of example 3 - module definition with generic module .......................................... 102
Figure 10.12: Configuration of example 3 - module definition with the EDS file ................................................ 103
Figure 10.13: Data exchange sequence diagram - example 3 .......................................................................... 104
Figure 10.14: Configuration of example 4 - module definition with generic module .......................................... 104
Figure 10.15: Configuration of example 4 - module definition with the EDS file ................................................ 105
Figure 10.16: Data exchange sequence diagram - example 4 .......................................................................... 106
Figure 10.17: Storing configuration data in the webConfig tool ......................................................................... 110
Table 12.1: General causes of errors ............................................................................................................. 124
Table 12.2: Interface error .............................................................................................................................. 124
Table 13.1: BCL 358
i part number code......................................................................................................... 126
Table 13.2: BCL 358
i type overview ............................................................................................................... 127
Table 13.3: Connection hoods for the BCL 358
i ............................................................................................. 128
Table 13.4: Connectors for the BCL 358
i ....................................................................................................... 128
Table 13.5: Service cable for the BCL 358
i .................................................................................................... 128
Table 13.6: Mounting devices for the BCL 358
i .............................................................................................. 128
Table 13.7: Reflector for autoReflAct operation.............................................................................................. 128

Leuze electronic GmbH + Co. KG BCL 358 i 7
Figure 15.1: Bar code sample labels (module 0.3) .......................................................................................... 134
Figure 15.2: Bar code sample labels (module 0.5) .......................................................................................... 135

General information
Leuze electronic GmbH + Co. KG BCL 358 i 8
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
1.2 Declaration of Conformity
The bar code readers of the BCL 300 i series have been developed and manufactured in accordance with
the applicable European standards and directives.
The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen, possesses a certi-
fied quality assurance system in accordance with ISO 9001.
ATTENTION!
This symbol precedes text messages which must strictly be observed. Failure to observe the
provided instructions could lead to personal injury or damage to equipment.
ATTENTION LASER!
This symbol warns of possible danger caused by hazardous laser radiation.
NOTE
This symbol indicates text passages containing important information.