Leuze HS 6578 User manual

HS 6578
2D-Code-Handscanner with Radio
Transmission
Quick Start Guide
Version 1.1

Quick Start Guide HS 6578 Leuze electronic Page
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Preamble
Congratulations on your purchase of one of the most powerful hand-held scanner for decoding direct marked
2D-Codes. This document is intended for information about the handling and use of the HS 6508 from Leuze
electronic.
The most important information that is needed for operation is explained. Furthermore, even explains the
main types of connections and presented the programming using the codes.
You can find more in the document Users Guide, which you can find on our home page www.leuze.com.
Content
PREAMBLE ...................................................................................................................................................................2
CONTENT ...................................................................................................................................................................... 2
DELIVERY HS 6578 XX ............................................................................................................................................... 4
PARTS ............................................................................................................................................................................ 4
DELIVERY BASE F. HS 6578.......................................................................................................................................5
PARTS ............................................................................................................................................................................ 5
INSTALLATION............................................................................................................................................................6
CONNECT THE HAND-HELD SCANNER ............................................................................................................................6
Switching off the computer ....................................................................................................................................... 6
Connect the cable to the Base f. HS 6578................................................................................................................. 6
Connect the hand scanner HS 6578 with the Base ................................................................................................... 6
How to scan? ............................................................................................................................................................ 7
TESTING THE SCANNER .................................................................................................................................................7
TECHNICAL DATA ......................................................................................................................................................8
PINNING OF THE CABLES................................................................................................................................................8
KB 232-1 HS65x8 Part-No. 50120436 ................................................................................................................... 8
KB 232-2 HS65x8 Part-No. 50120434 ................................................................................................................... 8
KB PS2-1 HS65x8 Part-No. 50120438................................................................................................................... 9
KB USB-1 HS 65x8 Part-No. 50120432................................................................................................................. 9
READING DISTANCES .....................................................................................................................................................9
RESET THE HS 6578 TO FACTORY SETTINGS................................................................................................................. 10
PARAMETERIZATION.............................................................................................................................................. 10

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HS 6578 ON THE PC SERIAL PORT................................................................................................................................ 11
With KB 232-2 HS65x8 Part-No. 50120434..........................................................................................................11
Parameterization for Leuze-Standard-Protocol.......................................................................................................11
HS 6578AT MA200I................................................................................................................................................... 12
Initial Operation..................................................................................................................................................... 12
HS 6578AT MA21...................................................................................................................................................... 13
HS 6578AT PS2-INTERFACE........................................................................................................................................ 14
Initial Operation..................................................................................................................................................... 14
HS 6578AT USB-INTERFACE (KEYBOARD-EMULATION) ............................................................................................ 15
Initial Operation..................................................................................................................................................... 15
HS 6578AT USB-INTERFACE (COM-PORT-EMULATION) ............................................................................................ 16
Initial Operation..................................................................................................................................................... 16
CODE 2/5 INTERLEAVED .............................................................................................................................................. 17
DATA TRANSMISSION WITH SUFFIX ENTER .................................................................................................................. 18
YOU WILL FIND FURTHER ADJUSTMENT IN THE:........................................................................................................... 19
TROUBLESHOOTING..................................................................................................................................................... 19
OVERVIEW OF TYPES AND ACCESSORIES....................................................................................................... 20
CONNECTION TO LEUZE MULTINET PLUS ..................................................................................................................... 21
CONNECTING SEVERAL FIELDBUSES WITH MA200I.................................................................................................... 21

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Delivery HS 6578 xx
1. Handheld scanner HS 6578 DPM
2. Battery
3. Leaflet for Quick Start
Parts
The model designation is on the Top panel
References to standards are located on the bottom
side
Battery

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Delivery Base f. HS 6578
1. Base-Station for Handheld scanner HS 6578
2. Rubber feet (4 pcs.)
Parts
Front
Back
Mounting Screw hole
LED
Pairing Barcode
Charging-/Communication Contacts
Cable Hook
Mounting Screw hole
Mounting Screw hole
Mounting Screw hole
Power Port
Host port
Power cable Groove
Anschluß für Netzteil
Host Cable Groove
Label with Type

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Installation
Connect the hand-held scanner
Switching off the computer
Information on switching off and shut down the connected computer - what ever before to connect peripheral
devices such as a scanner is - please refer to the instruction manual of your computer.
Connect the cable to the Base f. HS 6578
The following illustrations show the steps required to install the cable at the base station are shown, which are
described below.
1. Plug the interface cable to the host port.
2. Connect the other end of the interface cable to the PC, PLC or MA
3. Plug the cable from the adapter to the power port.
4. Connect the other end to the power adapter and plug it into the outlet.
Connect the hand scanner HS 6578 with the Base
5. Insert the battery into the HS 6578th see Figures
6. Scan the bar code, PAIR 'on the base.
7. The connection is now established. Scan the appropriate
code for your application in the section configuration from
page 10

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How to scan?
Here are some notes on how to get the best scan performance (see Fig.)
The scanner must be kept at a slight angle to the bar code. (Hold the scanner perpendicular to the barcode.)
Cross the red line should be addressed as an aiming aid centered on the code. So that the camera is aligned
with the center of the code. (The scanner cannot recognize the label correctly if it is not completely covered by
the camera and recorded).
Cross the red line is smaller and narrower when the scanner is closer to the code. Smaller codes should be
read with a smaller reading distance, with larger codes, the distance chosen such that the camera can be fully
Testing the Scanner
The adjacent bar code (code 39) is for testing the scanner,
The module size is 0.5 mm (20 mil)

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Technical Data
For the technical Data please refer the data sheet of the HS 6578
Pinning of the cables
KB 232-1 HS65x8 Part-No. 50120436
Coiled cable with a length of 2.8 meters (Stretched).
Pinning 9 pin D-sub connector (female) for cable CBA-R36-C09ZAR
PIN-Number
Signal
Description
1
nc
Not connected
2
TX
Transmit Data
3
RX
Recieve Data
4
nc
Not connected
5
GND
Signal Ground
6
DTR
Data set ready (Output with +5 Volt)
7
CTS
Clear to send
8
RTS
Request to send
9
VCC IN
4,75 –5,25 Volt DC
KB 232-2 HS65x8 Part-No. 50120434
Coiled cable with a length of 2.8 meters (Stretched).
Pinning 9 pin D-sub connector (female) for cable CBA-R02-C09PAR
PIN-Number
Signal
Description
1
nc
Not connected
2
TX
Transmit Data
3
RX
Recieve Data
4
nc
Not connected
5
GND
Signal Ground
6
DTR
Data set ready (Output with +5 Volt)
7
CTS
Clear to send
8
RTS
Request to send
9
nc
Not connected
PIN Power supply
Signal
Description
Inner
VCC IN
5 Volt DC
Outer
GND
Ground
The right power supply for the HS 6508 (100-230V/50-60Hz) is the article no. 50120428.

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KB PS2-1 HS65x8 Part-No. 50120438
Coiled cable with a length of 2.8 meters (Stretched).
Pinning PS2 female and male connector of cable CBA-K02-C09PAR
PIN PS2 male
PIN PS2 female
Signal
Description
1
-
PC Data
Data PC
2
2
NC
Not connected
3
3
GND
Signal Ground
4
4
VCC IN
5 Volt DC
5
-
PC Clock
Clock PC
6
6
NC
Not connected
-
1
KB Data
Data Keyboard
-
2
KB Clock
Clock Keyboard
KB USB-1 HS 65x8 Part-No. 50120432
Coiled cable with a length of 2.8 meters (Stretched).
Pinning USB Type A connector of cable CBA-U12-C09ZAR
USB-Type A-Connector
Signal
Description
1
VCC IN
5 Volt DC
2
Data -
Data -
3
Data -
Data +
4
GND
Signal Ground
Reading distances
Code type
Modul size
Modul size
from (mm)
to (mm)
Code 39
3 mil
0,076 mm
27,9
40,6
Code 39
5 mil
0,127 mm
0
88,9
Code 39
7,5 mil
0,19 mm
0
137,2
Code 39
20 mil
0,508 mm
27,9
233,7
UPC / EAN 13
100 %
0,33 mm
20,3
157,5
PDF 417
6,67 mil
0,169 mm
0
94,0
PDF 417
10 mil
0,254 mm
0
114,3
PDF 417
15 mil
0,381 mm
0
142,2
Data Matrix Code
4 mil
0,102 mm
25,4
53,3
Data Matrix Code
5 mil
0,127 mm
10,2
68,6
Data Matrix Code
7,5 mil
0,19 mm
0
88,9
Data Matrix Code
10 mil
0,254 mm
0
111,8
QR Code
4 mil
0,102 mm
27,9
35,6
QR Code
5 mil
0,127 mm
12,7
55,9
QR Code
7,5 mil
0,19 mm
0
83,8
QR Code
10 mil
0,254 mm
0
101,6
Note:
Note that the real reading distances are still influenced by factors such as labeling, quality printing, scanning angle, printing contrast etc.
and therefore may differ from those given here reading distances.

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Reset the HS 6578 to factory settings
To reset all parameters to the factory setting you have to scan the code below.
Attention all settings will lose!
Parameterization
Basically, the hand-held scanner is configured via barcodes. This, first select the bar code is in the manual,
and then press the trigger button to read the code. The configuration is then immediately active.
A second option is to configure the hand scanner with USB and RS232 interface using the PC program ESP.
This program lets you download and install from our website www.leuze.de. With the program settings can be
made and transmitted to the hand-held scanner. The configuration can also be stored, so that later it can be
reused.
For more information see also in the User’s Guide to HS 6578.
In the following are some of the most important configurations.

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HS 6578 on the PC serial port
With KB 232-2 HS65x8 Part-No. 50120434
Required Parts:
1x 50120440 HS 6578 DPM
1x 50120434 KB 232-2 HS65x8
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
Coiled cable CBA-R02-C09PAR has a length of 2.8 meters (Stretched).
The pin assignment of the 9 pin D-sub connector (female) can be found on page 10
Please connect the HS 6578 in accordance with the illustration.
RS 232 with 9600 Baud, 8 Data bit, 1 Stopbit, No Parity, no Prefix
and Postfix
Parameterization for Leuze-Standard-Protocol
Leuze Standard-Protocol:
RS 232 with 9600 Baud, 8 Data bit, 1 Stopbit, No Parity, Prefix STX and Postfixes CR/LF; Code 2/5
Interleaved with 10 digits
Barcode PAIR on Base
+
Connection cable
RS232-Interface

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HS 6578 at MA 200i
RS 232-Data Transmission with 9600 Baud, 8 Data bit, 1 Stopbit, No Parity, Postfix CR/LF.
Required parts:
1x 50120442 HS 6578 DPM
1x 50120436 KB 232-2 HS65x8
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
1x 50113397 KB JST-HS-300
1x 50112893 MA 204i Profibus Gateway or MA 208i Ethernet or MA 248i Profinet
Initial Operation
Open the MA 200i
Install the KB JST-HS 300 with the high strength cable gland through the threaded hole and connect
the 12-pin JST connector plug.
Connect the cable to connector at the base
Connect the 9-pin D-sub connector on the KB JST-HS-300
Scan the Data Matrix Code
Scan the bar code, PAIR 'on the base.
Set on the address selection switch the address
Plug in the fieldbus connection cables
Connect the Power to the MA 200i
Close the MA 200i
Please refer for details on connecting the MA 200i from the technical description MA 200i.
Parameterization
RS 232 with 9600 Baud, 8 Data bit, 1 Stopbit,
No Parity, no Prefix and Postfix CR/LF;
Standard Codes and Code 2/5 Interleaved with
10 digits
Barcode PAIR on Base
+

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HS 6578 at MA 21
RS 232-Data Transmission with 9600 Baud, 7 Data bit, 1 Stopbit, Parity Even, Postfix CR/LF.
Required parts:
1x 50120442 HS 6578 DPM
1x 50120436 KB 232-2 HS65x8
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
1x 50035421 KB 021 Z
1x 50030481 MA 21 100
Connection KB021 Z
Color:
Signal
Terminal in MA 21:
Brown
(RXD)
26
White
(TXD)
27
Blue
(GND)
28
Red
(VCC)
30
Black
(GND)
31
bare (shield)
(PE)
21
Please connect the base according to the figure below.
Parameterization (MA21 in Factory Default)
RS 232 with 9600 Baud, 7 Datenbit, 1 Stopbit, Even Parity, no Prefix and Postfixes CR/LF; Standard Codes
and Code 2/5 Interleaved with 10 digits.
Barcode PAIR on Base
+

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HS 6578 at PS2-Interface
In this chapter, the operation of the HS 6578 in keyboard wedge mode is described. In this mode, a PC
keyboard is emulated. The downloaded data is written directly to the currently active program. Thus, the data
can be processed in all standard programs.
Required parts:
1x 50120442 HS 6578 DPM
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
1x 50120438 KB PS2-1 HS 65x8
Please connect the HS 6508 according to the figure below.
Initial Operation
Please do the following:
1. Power down the PC
2. Disconnect the keyboard from the PC
3. Connect the Base f. HS 6578 between the keyboard and the
PC with the PS 2 Wedge cable
4. The Scanner send a Beep as acknowledge.
5. Open a Program on the PC (Notepad, Editor, or another Word processing program ...)
6. Scan the Data Matrix Code below
7. Scan the bar code, PAIR 'on the base.
8. Scan for testing a Barcode or 2D-Code, e.g. Test Symbol
Parameterization
German PS2-Tastatur with CR LF,
Code 2/5 Interleaved with 10 digits.
Barcode PAIR auf Base
+

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HS 6578 at USB-Interface (Keyboard-Emulation)
In this chapter, the operation of the HS 6578 in USB keyboard wedge mode is described. In this mode, a PC
keyboard is emulated. The downloaded data is written directly to the currently active program. Thus, the data
can be processed in all standard programs.
Required parts:
1x 50120442 HS 6578 DPM
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
1x 50120432 KB USB-1 HS 65x8
Please connect the HS 6578 according to
the figure below.
Initial Operation
Please do the following:
1. Connect the Base f. HS 6578 to a free
USB-Port.
2. The Scanner send a Beep as acknowledge.
3. Open a Program on the PC (Notepad, Editor, or another Word processing program ..)
4. Scan the Data Matrix Code below
5. Scan the bar code, PAIR 'on the base.
6. Scan for testing a Barcode or 2D-Code, e.g. Test Symbol
Parameterization
German USB-Keyboard Emulation with CR LF, Code 2/5 Interleaved with 10 digits.
Barcode PAIR auf Base
+

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HS 6578 at USB-Interface (COM-Port-Emulation)
In this chapter, the operation of the HS 6578 is described as a serial interface to USB. In this mode, a COM
port is emulated. The scanned data is sent to a new COM port. The driver allows you to emulate this COM
interface, you can download on our website www.leuze.de. Thus, the data in the data programs via COM
interfaces expected to be further processed.
Required parts:
1x 50120442 HS 6578 DPM
1x 50120446 Base f. HS 6578
1x 50120430 NT Base 6578
1x 50120432 KB USB-1 HS 65x8
Please connect the HS 6578 according to the
figure below.
Initial Operation
Please do the following:
1. Connect the cable to the Base HS 6578 to
a free USB-Port.
2. The Scanner send a Beep as acknowledge.
3. Scan the Data Matrix Code below
4. Scan the bar code, PAIR 'on the base.
5. Scan the bar code below
6. Install usbcdc.inf the USB serial driver when prompted by Windows.
7. Open a Terminal program or your Program for the serial interface on the PC, and choose the new
COM-Port
8. Scan for testing a Barcode or 2D-Code, e.g. Test Symbol
Parameterization
COM-Port-Emulation at next free COM-Address, with CR/LF as Postfix, Standard Codes and Code 2/5
Interleaved with 10 digits.
Scan order from left to right
Barcode PAIR
on Base
+
+

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Code 2/5 Interleaved
First Configure the HS 65x8 DPM for the interface.
RS 232 (PC or MA…)
USB Keyboard-Emulation
PS2 Keyboard-Emulation
It will read the Code 2/5 interleaved with the number of digit 10. Another number of digit can also be read,
please read for this the following Configurationbarcode.
Please note that decoding security can be increased in 2/5 interleaved codes by a check digit. This check can
be activated with the following bar code.
The check digit validation will be switched off again, please scan code.
This check digit should be also transferred is to scan the following bar code.
The check digit is not transferred, please scan code.

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Data transmission with Suffix Enter
Parameterize the HS 65x8 DPM for data transmission before.
RS 232
USB Keyboard-Emulation
PS2 Keyboard-Emulation
If the data can be transmitted, but an enter character (or CR / LF or newline) is missing, you can with the
following codes it can be added. Scan all codes in the printed order please.
1.)
2.)
3.)
4.)
5.)
6.)

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You will find further adjustment in the:
User’s Guide HS 6578
Parameters for code types share, number, etc...
Troubleshooting
Problem detection and troubleshooting check your scanner as follows:
1. The base station is powered from a power supply of 9 volts DC. Check whether this power supply is
plugged in correctly.
2. Make sure that the interface cable is firmly attached to the computer. In the manual of the computer
for information about the correct connection of the scanner. Get support for your technical staff.
3. Work your system with an external power supply, make sure that the power supply unit is wired to the
scanner and power supply.
4. Check that the interface cable is securely attached to the base. Cable lock to push down and pull out
the cable. Introduce the cable again and make sure that it is properly located in the plug connection.
5. Check whether the scanner is loaded possibly set in the charging cradle.
6. Should be the scanner despite all these measures not in operational readiness, discard the power
supply against a different recommended power supply, you sure know that it is operational.
7. Ensure that the interface of your scanner with the computer is compatible. Desired application is
configured. This information is at the user's Guide of HS 6578 described.
8. Make sure that the barcode label that you want to scan, are of satisfactory quality and that the used
bar code symbology is recognized by your scanner. Pattern label to check you get from your dealer,
you need accurate information of the label details. Damaged bar code labels (rumpled, torn or dirty)
can cause that the scanner detects the label only poorly or not at all. Suspect the problem in the
quality of the label, check the reading readiness with a qualitatively good label.
9. Should the problems be now, still not resolved, contact Leuze electronic in conjunction.

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Overview of types and accessories
HS Reihe / series HS
Art-Nr.
Bezeichnung/Discription
Interface
Bild/Picture
50120440
DPM-Handleser für Barcode u. 2D- Codes
DPM-Handscanner for Barcode and 2D-Code
HS 6578 DPM
Bluetooth V2.1
Zubehör / Accessories
für / for series HS 6578
6578
Art-Nr.
Bezeichnung/Discription
P/N-Nr.
Bild/Picture
50120446
Base f. HS 6578
Basis-Station mit Kommunikation-/ und
Ladefunktion
Base-Station for Communication und Charging
Schnittstellen/Interfaces: PS2; USB; TTL RS232
Bluetooth V2.1
STB3578-CF
007WR
X
50120430
Netzteil für Base f. HS 6578
Power supply for Base f. HS 6578
(9 Volt DC)
50-14000-26
6R
X
50120432
KB USB-1 HS 65x8
USB-Kabel (gerade 2,8m)
USB-cable (straight 2,8 m)
CBA-U12-C0
9ZAR
X
50120434
KB RS 232-2 HS65x8
RS232-Kabel/ext (spiral 2,8m) /
RS232-cable (colied 2,8m)
CBA-R02-C0
9PAR
X
50120436
KB RS 232-1 HS65x8
RS232-Kabel/PIN9 (spiral 2,8m) /
RS232-cable/PIN9 (colied 2,8m)
CBA-R36-C0
9ZAR
X
50120438
KB PS2-1 HS65x8
PS2-Kabel (spiral 2,8m) /
PS2-cable for (colied 2,8 m)
CBA-K02-C0
9PAR
X
50120448
Akku für HS 6578
Battery for HS 6578
3,7 V DC / 2200 mAh
BTRY-LS34I
AB00-00
X