Leviton D4200 User manual

User Guide
D4200TM LCD
ARCHITECTURAL CONTROL
STATION
Software revision 2.0 and above
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User Guide
Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller i
Table of Contents
WARNINGS............................................................... 1
INSTALLATION RECOMMENDATIONS................................ 2
INSTALLATION
Plan the System ................................................................. 3
Power Requirements and Max Wire Lengths ......................... 6
Terminating the Wire.......................................................... 7
Luma-Net III.................................................................7
Luma-Net III Wire Recommendations .............................9
Wiring the Phoenix Connector ......................................11
Testing the Wiring .......................................................13
Configuring the Dimmer Cabinets .......................................14
Install the Unit to the Wall .................................................14
Power Up the Unit .............................................................17
Checking the Version and Network ID .................................18
INITIAL SETUP AND PROGRAMMING .......................... 19
Main Menu Flow Chart .......................................................20
Programming and Configuration Level Flowchart................. 21
Requirements for Setup .................................................... 18
Navigating Menus..............................................................23
Programming and Configuration Level Menu....................... 24
Accessing Programming and Configuration Level........... 24
Setting the Network ID ............................................... 25
More on Network IDs and Remote IDs ......................... 27
Assigning Zones (Patching) ......................................... 28
Misc. Settings Menu.....................................................29
Flags ....................................................................29
Dimmer Readback ...........................................31
Double Bump ..................................................32
LCD Backlight ..................................................33
Time Master ....................................................34
Old Code Compatibility.....................................35
IR Control .......................................................36
Astronomical Clock Setup .................................36
Max. Number of Zones Setup ...........................38
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller ii
Personalities................................................................39
Main Level Menus - Setup ..................................................41
Scheduling ..................................................................41
Editing the Scheduler .............................................41
Enabling the Scheduling .........................................43
Sequencer...................................................................43
Editing the Sequencer ............................................44
Enabling the Sequencer .........................................45
Zone Labels ................................................................45
Zone Excludes .............................................................47
Setting Date and Time .................................................48
Editing Daylight Savings Time Region ...........................49
Locks..........................................................................50
Setting the Record Lock Code.................................50
Setting the Station Lock Code.................................51
Enabling Record Lock.............................................51
Enabling Station Lock.............................................52
Overriding a Lock ..................................................53
OVERVIEW OF UNIT CONTROLS................................. 54
Functions..........................................................................54
Controls............................................................................54
OPERATION ............................................................ 57
Controlling Light Levels ......................................................57
Minimum and Maximum Lighting Levels ........................57
Individual Lighting Levels .............................................59
Checking Zone Names and Lighting Levels ..........................60
Checking Scene Names ......................................................61
Recording a Scene.............................................................61
Snapshotting Light Levels from and Entry Station ................62
Changing the MAX and OFF Lighting Levels .........................62
Using the Optional Remote Control .....................................63
Viewing Scheduled Events..................................................64
Viewing the Sequencer ......................................................64
APPENDIX A - SETUP TABLES ................................... 66
APPENDIX B - LATITUDE AND LONGITUDE CHARTS ..... 70
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User Guide
Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller iii
APPENDIX C - MISCELLANEOUS INFORMATION ........... 79
Clearing the Stations Memory.............................................79
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 1 of 80
Warnings
1: To be installed and/or used in accordance with appropriate
electrical codes and regulations.
2: To be installed by a qualified Electrician.
3: DO NOT CONNECT line voltage wires to low voltage terminals.
4: For best lamp life, lamp manufacturers recommend their
fluorescent lamps should be operated at full brightness for a
minimum or 100 hours before dimming is permitted. For best
results, lamp brands and types should not be intermixed on a
circuit
5: Disconnect power when servicing the dimmer, fixture or when
changing lamps.
6: Indoor use only.
7: TO AVOID FIRE, SHOCK OR DEATH: TURN OFF POWER AT
MAIN CIRCUIT BREAKER OR FUSE AND TEST THAT THE
POWER IS OFF BEFORE WIRING!
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 2 of 80
Installation Recommendations
For best results using the Dimension 4200 Architectural Lighting
Controller, follow these recommendations:
1: Plan the system before beginning the installation.
2: Terminate the wiring
3: Test the wiring.
Verify wiring for shorts and open circuits.
4: Install all Stations
5: Connect dimmer cabinets.
6: Power up the Stations
7: Program Each Station
Assign unique network ID numbers to stations.
Connect one master station, and then one remote control
station at a time.
Verify that the first D4200 can properly control the dimmers
assigned to it.
Check the proper operation of each station as it is installed
when multiple stations are involved.
If the lighting control fails or becomes sporadic, first
check the wiring or network ID.
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 3 of 80
Installation
Plan the System:
The system should be carefully planned out to take into consideration
these important issues:
•Power Supply for Control Stations
•Wire Size for Power Runs
On most systems, our applications engineering department has
already managed these calculations for you so this information should
be irrelevant. However, if this is not the case, like an ASAP (Quick
Ship) program, when adding on to a system or planning for a
remodel, you will want to take this information into consideration.
Power Requirements & Maximum Run Length
Each device on a Luma-Net network has a different load (draw) and
each source of power can support a different total load (supply.) To
determine the total capacity of your network, first determine the
maximum supply current of your power source, convert that to Unit
Loads, then determine the total load it can handle by summing the
load of each device.
One Unit Load = 25mA
Figure 1 - Load Rating Verification Formula
Control Station A Unit Load
X
Quantity of Station A's attached +Same formula
for any other attached
control Station
Control Station B Unit Load
X
Quantity of Station B's attached
<
+Power Supply's
Available Unit Load
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 4 of 80
Table 1 - Power Supply Maximum Unit Loads
Supply Maximum # of Unit Loads
a-2000D, 18 Channel,
Standard Power Supply
49
a-2000D, 24 Channel
Standard Power Supply
47
a-2000D, 18 Channel,
Large Power Supply
117
a-2000D, 24 Channel
Large Power Supply
114
NPC – XP 49
NPC – DHV 0 (no Luma-Net)
NPC – DLR 49
i-Series e Dimmer Rack Consult Factory
Topaz/ENR Dimmer Rack Use DLR or NPC XP as Power
Supply
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 5 of 80
Table 2 - Control Station Loads
Example:
Suppose we had a network with the following equipment:
•D4200 LCD Stations
•D4200 Entry Stations
•Remote IR Station
•Powered from an a-2000 24 Cabinet with a Standard Power
Supply
Use these quantities along with the Load Rating verification formula
(Figure 1) to do the math and verify that the combined unit input load
does not exceed the maximum input Unit Load Available.
Station Type Unit Load
(per
station)
Station Type Unit
Load
(per
station)
D4200 LCD 5 D8000 Key switch 1
D4200 Entry
(Button)
2 D8000 Port (LumaEdit,
A/V, etc.)
2
D4200 Combine/
Closure (Simple)
2 D8000 Combine/Closure
(Advanced)
11
D4200 Remote I/R 2 Sapphire LCD 3
Luma-Net Hub 6 Sapphire Slider 2
D8000 LCD 3 Sapphire Button
Stations
2
D8000 Entry
(Button)
2
D8000 Slider 2
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 6 of 80
34 is less than the 47 available so all the components CAN BE wired
on a single run from the a-2000 24 Channel cabinet without an
additional external power supply.
Power Wire Run Length
The maximum total run length of each segment is a function of the
total number of unit loads. A run becomes to long with the voltage
drop due to wire size and run length increase to a point where the
station does not have sufficient voltage to operate. The maximum run
length, in feet based on the total number of unit loads is shown
below:
Quantity Unit Loads
D4200 LCD
Stations
4x5 =20
+
D4200 Entry
Stations
6x2 =12
+
Remote IR
Station
1x2 =2
Tota l 34
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 7 of 80
Table 3 - Wire Size vs. Length of Runs - Power
Wiring
Terminating the Wiring
Luma-Net® III
Control Stations can be located up to 2000 ft. from the dimming
cabinet.
The 2000 ft. limitation is a RS485 digital communications
specification. The power supply pair must be sized
correctly for the control stations that are connected to
them.
14 AWG (Feet) 12 AWG (Feet) 10 AWG Feet)
10 Unit Loads 1904 3000 4800
20 Unit Loads 952 1500 2400
30 Unit Loads 634 1000 1600
40 Unit Loads 476 750 1200
50 Unit Loads 380 600 960
60 Unit Loads 317 500 800
70 Unit Loads 272 428 685
80 Unit Loads 238 375 600
90 Unit Loads 211 333 533
100 Unit Loads 190 300 480
110 Unit Loads 173 272 436
120 Unit Loads 158 250 400
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 8 of 80
Luma-Net is wired Daisy Chained, station to station. For applications
where runs become too long a Luma-Net Hub can be used. See
Figure 2 for the correct ways to wire this system.
The cable should not pass near any source of electrical
noise such as fluorescent circuits or motor wiring. Avoid
close proximity to any AC wiring. All control/power iring
must be in conduit.
Figure 2 - The Right and Wrong Way to Run Luma-
Net
D4200 CONTROL STATION
PRESET SELECT STATION
C
12
18
15
16
17
13
14
6
9
10
11
7
8
3
4
5
1
2
A
B
DMX CANCEL
LUMANET CLEAR
PHASELOSS
AUXILIARY
FULLBRIGHT
COMMUNICATIONPORTS
FAN
SAVE
FULL
SELECT
BRIGHT
a-2000D a-2000D
PRESET SELECT STATION
17
16
18
10
11
14
13
15
12
5
8
7
9
6
B
2
4
3
C
1
A
D4200 CONTROL STATION
LUMANET
DMX
CLEAR
CANCEL
FAN
COMMUNICATIONPORTS
FULLBRIGHT
AUXILIARY
PHASELOSS
BRIGHT
SELECT
FULL
SAVE
LUMA-NET III HUB
Note: a-2000D Cabinet can be in the
middle of a daisy chain
a-2000D
PRESET SELECT STATION
17
16
18
10
11
14
13
15
12
5
8
7
9
6
B
2
4
3
C
1
A
D4200 CONTROL STATION
LUMANET
DMX
CLEAR
CANCEL
FAN
COMMUNICATIONPORTS
FULLBRIGHT
AUXILIARY
PHASELOSS
BRIGHT
SELECT
FULL
SAVE
The Right Way- No Hub! The Right Way- With a Hub!
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 9 of 80
Luma-Net Wire Recommendation:
•See Table 4 for recommended Wire Types
•Use RS485 compatible cable for the communications. It is
recommended that a cable with 2 Twisted Pair, 24 AWG,
stranded conductors be used. The spare pair is for future uses.
•Capacitance of wire shall be 12pF/ft. or less
•Nominal Impedance of wire shall be between 100-120 ohms
•A second pair (#14 AWG stranded or larger) is required for the
power.
•Drain/Shields to be tied together, insulated and grounded (on
one point only)!
•We strongly recommend the use of either Belden 9829
or Belden 9729 for the Luma-Net wire runs.
The most effective way to insulate the drain/shield wire is
to use a piece of heat shrink tubing!
.
Table 4- Luma-Net Recommended Wire
Manufacturer Catalog Number # of Pairs
Belden 9729, 9829 2
Belden 9841 1
Belden 88102 2 (Plenum Rated)
Alpha 6222C 1
Alpha 6412 1
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Table 5 - Color Coding for Belden Wire
Figure 3 - Belden Wire Callouts
Wire/Color No. Pair Pin/Terminal Pin/Function
Belden 9729
Red
Black
11
2
REM+
REM-
Red
White
2 N/C - Not Con-
nected
N/C - Not Con-
nected
N/C - Not Con-
nected
N/C - Not Con-
nected
Drains/Shields N/C - Not Con-
nected
See Notes Fig. 3
Belden 9829
Blue with white stripe
White with blue stripe
11
2
REM+
REM-
Orange with white
stripe
White with orange
stripe
2 N/C - Not Con-
nected
N/C - Not Con-
nected
N/C - Not Con-
nected
N/C - Not Con-
nected
Drain/Shield N/C - Not Con-
nected
See Notes Fig. 3
Drain/Sheild
Drain/Sheild
Belden 9729
Drain/Sheild
Braid
Foil
Foil
Belden 9829
Black
Red
Black
White
Blue w/ White Stripe
White w/ Blue Stripe
Orange w/ White Stripe
White w/ Orange Stripe
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 11 of 80
If a remote DC power supply is used and you have
multiple Luma-Net runs, all DC common wires must be
joined at the power supply.
At the last control station or dimmer cabinet on both
ends of the run, a small jumper wire must be run from
the terminal labeled “Rem-” to the terminal marked
“Term” on that last station. This jumper wire properly
terminates the digital communications lines at the end of
the line. See Figure 6.
Wiring the Phoenix Connector
Step 1: Connect leads per wiring diagram as illustrated in Figure 4.
Step 2: Twist strands of each lead tightly (making sure that there
are no stray strands) and push firmly into appropriate plug
connector location.
Step 3: Tighten the screws on the plug connector—making sure
that no bare conductor is showing.
Step 4: Tie the Drain/Shield wires together and insulate using a
small piece of heat shrink tubing.
Step 5: Install termination jumpers as required. Remember a
termination jumper is required at the two ends of the
Luma-Net run.
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 12 of 80
Figure 4 - Luma-Net Wiring Connections
Figure 5 - Luma-Net Termination Jumper
Locations
REM+
REM -
COM
TERM
N/C
+V
1
2
3 4 5
6
Up to 1 #12AWG
2#12AWG
2#12AWG
Up to 1 #12AWG
Drain/Shield - Insulated and tied together
(Ground at one point only-
probably an end)
Red (+V )
Black (Common)
56
1
234
Phoenix Connector
D4200 CONTROL STATION
PRESET SELECT STATION
C
12
18
15
16
17
13
14
6
9
10
11
7
8
3
4
5
1
2
A
B
DMX CANCEL
LUMANET CLEAR
PHASELOSS
AUXILIARY
FULLBRIGHT
COMMUNICATIONPORTS
FAN
SAVE
FULL
SELECT
BRIGHT
A2000-D
Ground Shield
at one point only!
Terminate LumaNet in
these locations
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 13 of 80
Figure 6- Luma-Net Termination Jumper
The common (DCC) must be connected to earth ground
at only one point in the run. The dimmer cabinet or a
Luma-Net Hub (if used) are the most logical points.
Testing the Wiring
To assure problem-free startup, it is important to check the system
wiring for proper connections, shorts and opens.
The following procedure is recommended:
Step 1: Test the following wire pairs for shorts at each station
location, using an ohmmeter or other continuity tester.
1-2 Open
2-3 Open
3-4 Open
Step 2: Repair any short circuits before continuing.
REM+
REM -
COM
TERM
N/C
+V
1
2
3 4 5
6
Termination Jumper
56
1
234
Phoenix Connector
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 14 of 80
Step 3: Install wire jumpers to the Phoenix connector (not
supplied) on either end of the cable run between pins 1-2,
and a separate jumper between pins 3-4.
Step 4: Retest each the following wire pairs at each connector:
1-2 Short
2-3 Open
3-4 Short
Step 5: Make any necessary repairs and remove wire jumpers
before continuing.
Configuring the Dimmer Cabinets
Prior to connecting any control stations, we recommend that the
dimmer cabinets or other dimming devices be energized and set up
according to the device's installation manual, and tested.
The control stations should be connected and configured one at a
time to prevent network conflicts. Each station should be tested for
proper operation before the next station is connected.
If a station does not appear to control circuits properly
after being configured, resolve the problem before
continuing.
Install the Unit to the Wall
Step 1: Remove faceplate.
Step 2: Insert wired phoenix connector into D4200 unit, per Figure
7.
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Leviton D4200 LCD Ver 2.0 Architectural Lighting Controller Page 15 of 80
Figure 7 - Physical Wiring Illustration
Step 3: Mount Controller in 4-gang, gang box (107/16 in. wide, 21/
2in deep) with 4-gang device cover (1011/16 in. wide, 1/2
in. or 3/4in. deep) as per Figure 8.
C on t r ol W i r e
P ho e ni x C onn ec t o r
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