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  9. Lippert LUVERNE 401720 User manual

Lippert LUVERNE 401720 User manual

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LUVERNETRUCK.COM •PRODUCT SUPPORT: 877.287.8634 •401720-INS-RA •02/22/2022 •ECN9236 •PAGE 1
Product Registration and Warranty
LUVERNE stands behind our products with industry-leading warranties. To get copies of the product
warranties, register your purchase or provide feedback, visit: warranty.curtgroup.com/surveys
INSTALLATION MANUAL 401720
Parts List
Qty Description
2Mounting bracket
2AC mounting bracket
2AC top mounting bracket
2U-bolt, 3-3/4"
12 Lock washer, 5/16"
8Thread-cutting bolt, 5/16"
14 Washer, 5/16"
8Flange nut, M8
8Hex bolt, M8
8Clip nut, M8
4Spacer
4Bolt retainer
Tools Required
Socket, 1/2" Ratchet
Wrench, 1/2" Drill
Flathead screwdriver Drill bit, 3/8"
Marker Drill bit, 3/32"
Putty knife Drill bit, 19/64"
Maintenance
Mild automotive detergent may be used to clean the product. Do not use dish detergent, abrasive
cleaners, abrasive pads, wire brushes or other similar products that may damage the finish.
Product Photo
Front
Rear
Torque Specifications
M8 bolt 20 ft-lbs.
5/16" bolt 20 ft-lbs.
Use above torque setting unless otherwise noted
Level of Difficulty
Easy
Installation difficulty levels are based on time
and effort involved and may vary depending on
the installer level of expertise, condition of the
vehicle and proper tools and equipment.
This is the first of two manuals
required to complete this installation.
The second manual is included with
your side bars / running boards.
NOTICE
Visit www.luvernetruck.com for a full-color copy of this
instruction manual, as well as helpful videos, guides and much more!
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
Periodic inspection of your product should be performed
to ensure all hardware and / or components remain secure.
To help prevent damage to the product or vehicle, refer to the specified
torque specifications when securing hardware during the installation process.
LUVERNETRUCK.COM •PRODUCT SUPPORT: 877.287.8634 •401720-INS-RA •02/22/2022 •ECN9236 •PAGE 2
Step 1B - Vans without factory studs
Starting on the driver side, locate
the front bracket mounting location.
(See figure 2 on the last page of the manual).
From the underside of the plastic
rocker molding, use a flathead screwdriver
to release the bottom push pins.
NOTICE
Plastic trim clips are single use only.
DO NOT REMOVE. Only release
the bottom push pins. Use a putty
knife to lightly pry the trim away
from the rocker panel if clearance is needed.
Locate the mounting location for the
first bracket and mark the locations for
each mouning hole. Using a 3/32" drill bit,
drill a pilot hole in each of the marked spots.
Enlarge with a 3/8" drill bit.
Slide two M8 clip nuts over the lower set of
holes in the pinch weld and insert the 3.75"
U-bolt through the upper set of drilled holes.
Secure the U-bolt with the bolt retainers and
slide two black spacers on the U-bolt followed
by the mounting bracket. Secure the bracket
with two M8 nuts on the studs and two 5/16"
lock washers and two M8 bolts in the clip nuts.
Snug the hardware,
but do not fully tighten.
Step 1
Note: For vans without
factory studs skip to Step 1B.
Starting on the driver side, locate
the front bracket mounting location.
For vans with factory studs, slide a 1/4" spacer
on each of the studs. Place the front bracket
on the studs and secure with two M8 flange
nuts on the studs and two 5/16" thread cutting
bolts into the factory holes on the bottom of the
rocker panel.
LUVERNETRUCK.COM •PRODUCT SUPPORT: 877.287.8634 •401720-INS-RA •02/22/2022 •ECN9236 •PAGE 3
Step 3
Hold the assembled AC bracket along the pinch
seam and mark each of the four hole locations.
Step 2
Assemble the rear AC bracket using two
M8 bolts, two 5/16" washers and two M8 nuts.
On the driver side, locate the
second bracket mounting location.
(See figure 2 on the last page of the manual).
Step 4
Using a 3/32" drill bit, drill a pilot hole in each
of the marked spots. Enlarge the two upper
holes with a 19/64" drill bit and the
two bottom holes with a 3/8" drill bit.
NOTICE
The upper two holes will use self-threading
bolts. Do not oversize these holes.
Step 5
Slide two clip nuts over the bottom drilled holes.
Secure the AC bracket to the bottom two holes
using two M8 bolts and two 5/16" lock washers.
Secure the AC bracket to the two
upper holes using two 5/16" thread-cutting
bolts and two 5/16" lock washers.
Tighten all hardware.
LUVERNETRUCK.COM •PRODUCT SUPPORT: 877.287.8634 •401720-INS-RA •02/22/2022 •ECN9236 •PAGE 4
Step 6
Repeat Steps 1 through 5 on the passenger side of the vehicle.
Tighten all hardware.
Note: To complete the installation, refer to the
manual included with your running boards / side steps.
8-3/4"
8-3/4"
42-1/2"
42-1/2"
Figure 1
Passenger side shown
Figure 2
Driver side shown