MacDon M150 Owner's manual

M150/M200 QUICK CARD
Form 169414 Rev. A Page 1 of 4
Supplement to M150/M200 Operator’s Manual. See manual for greater detail.
Break-In Period Services General Services
Lubricant Specifications Fluid Specifications
HRS ITEM CHECK
0.25
Road or
1 Field Drive Wheel Nuts Torque - 175-200 ft-lb (237-271 Nm)
A/C Belt Tension Tension
Caster Wheel Nuts Torque - 115-127 ft-lb (156-172 Nm)
Caster Wheel Anti-
Shimmy
Dampener Bolts
Inboard Bolt Torque - 100 ft-lb (135 Nm)
Outboard Bolt Torque - 85 ft-lb (115 Nm)
5
Walking Beam Bolts Torque - 330 ft-lb (448 Nm)
Walking Beam Bolts Torque - 330 ft-lb (448 Nm)
Drive Wheel Nuts Torque - 175-200 ft-lb (237-271 Nm)
10 Neutral Dealer Adjust if Required
Hose Clamps - Air
Intake, Radiator,
Heater, Hydraulic Tighten
Walking Beam Bolts Torque - 330 ft-lb (448 Nm)
Caster Wheel Anti-
Shimmy
Dampener Bolts
Inboard Bolt Torque - 100 ft-lb (135 Nm)
Outboard Bolt Torque - 85 ft-lb (115 Nm)
Drive Wheel Nuts Torque - 175-200 ft-lb (237-271 Nm)
Repeat Checks Until Torque Stabilizes
Engine Gearbox Oil Change
Drive Wheel Oil Change
50
Hydraulic Oil filters Change
100 Main Gearbox Oil Check
150 Main Gearbox Oil Check
10 Hrs or
Daily
1. Check Tire Inflation
2. Check Engine Oil and Engine Coolant Levels
3. Clean Radiator, Hyd Oil Cooler, Charge Air Cooler, A/C
Condenser
4. Check Hydraulic Oil Level, Hoses and Lines for leaks.
5. Drain Fuel Filter Water Tap
50 Hrs
1. Grease Caster Pivots and Spindle Bearings
2. Grease Walking Beam Center Pivot
3. Grease Top Link Pivots
4. Clean Cab Fresh Air Intake Filter
5. Check Engine Gearbox/Drive Wheel Lube
200 Hrs or
Annually
1. Check Drive Wheel Lubricant Level
2. Grease Formed Caster Wheel Hub Bearings
3. Check Wheel Nut Torque
500 Hrs
1. Change Engine Oil and Filter (or annually)
2. Change Fuel Filters
3. Change Engine Gearbox Lubricant
4. Change Hydraulic Oil Filters
5. Check Engine Valve Tappet Clearance- M200
6. Change Engine Air Cleaner Filter Element- M200
7. Change Crankcase Breather- M200 ONLY
8. Check Safety Systems (or annually)
1000 Hrs 1. Change Engine Air Cleaner Filter Element- M150 2. Change Drive Wheel Lubricant
3. Check Engine Valve Tappet Clearance
2000 Hrs 1. Change Hydraulic Oil
2. Perform General Engine Inspection
3. Change Engine Coolant (M150 ONLY)
3000 Hrs 1. Change Engine Coolant (M200 ONLY)
Annually
1. Change Fuel Tank Vent Line Filter
2. Check Battery Fluid Level & Battery Charge
3. Check Anti-Freeze Concentration
4. Cycle A/C Blower Switch to circulate Refrigerant Oil
Fuel Volume Spec
Sulphur
(by wgt)
Water &
Sediment
(by wgt) Lubricity
Diesel No.2 97G
(378L) ASTM D-975 As per Spec As per Spec As Per Spec
1%max
Diesel No.1
& 2 mix 97G (378L) n/a .5% rec. .1% max 460
HFRR
Fluid Volume Spec Description
ASTM
Anti-freeze 5.3 US G
(20L) D-4985
Ethylene Glycol Or Propylene-
Glycol With SCA.
A/C
Refrigerant 3.6lbs (163kg) R134A Refrigerant
Compressor
Oil 8.1fl.oz (240cc) SP-15 Compressor
Lubricant Volume Specification Use
Grease N/A
SAE Multi-
Purpose. High
Temp, Extreme
Pressure EP2.
Max 1%
molybdenum
disulphide.
Lithium base
As required.
CAT 15.8 US
Qt (15L)
SAE 15W40 for
API Class CH-4
& C1-4 Engine
Oil
Engine
Crankcase
Engine
Oil
Cummins 10.6 US
Qt (10L) SAE 15W40 for
API Class SJ &
CH-4 Engine Oil
Engine
Crankcase
Hydraulic Oil 17.2 US
Gal (66L)
SAE 15W40 for
API Class SJ &
CH-4 Engine Oil
Windrower &
Header Drive
Engine
gearbox 2.2 US Qt (2.1L)
SAE 75W-90 API
Service Class
GL-5. E Synthetic
Trans Lube
Gear
Lube
Power
Wheels 1.5 US Qt (1.4L)
SAE 75W-90 API
Service Class
GL-5. E Synthetic
Trans Lube
Power Wheels
and Engine
Gearbox

M150/M200 QUICK CARD
Form 169414 Rev. A Page 2 of 4
Supplement to M150/M200 Operator’s Manual. See manual for greater detail.
MacDon’s Harvest Manager PRO (CDM/Cab Display Module)
Scrolls the top line
of display on the
CDM
Reel Aft
Extends the Center
Link (Increase
header angle)
Lower the header
Retracts the Center Link
(Decrease header Angle)
Lower Reel
Reel Fore Raise Reel
Raise the
header
Changes Reel
(D60/A40) or
Disc (R80)
s
p
eeds
SELECT button
changes the bottom
line of the display,
also works as the
enter button in
pro
g
ram mode.
PROGRAM button
aids with entering
and exiting set-up
modes and key
shortcuts.
TURN SIGNAL buttons for
activation of turn indicators.
Operational only in Engine-
forward (transport) mode.
ENGINE WARNING
LIGHTS
Engine Pre-Heat,
Water in Fuel, Do not
Operate, Stop Engine
IGNITION POSITIONS area
provides reference for
ignition switch positions:
Accessory, Stop, Run, Start
AUGER or DRAPER SPEED control
allows for adjustment of draper or auger
speed, dependant on header attached.
HAZARD WARNING LIGHT switch
allows SMV flashing lights to be
activated. Operational in both cab
or engine forward.
HEADER INDEX button
activates the auto
Reel/Conveyor speed
features when green light is
illuminated.
RETURN TO CUT
button activates the
programmable function
when the green light is
illuminated.
FLOAT switches activate trim cylinders within
floatation linkage providing in-cab adjustment
to header floatation system. Left and right
cylinders adjust independently.
Ground speed
range switch
Deck Shift / Float
preset switch
DWA draper speed
DWA raise and lower
switch
Reverser Button- to activate hold
down and engage the header
(requires optional hydraulics)
Header Engage
switch
Optional

M150/M200 QUICK CARD
Form 169414 Rev. A Page 3 of 4
Supplement to M150/M200 Operator’s Manual. See manual for greater detail.
CDM Programming Mode: TRACTOR SETUP
SET KNIFE SPEED 
spm
Knife speed adjustable between 1100-1950 spm, although header size and type of
knife drive will limit this range for each Header application.
Refer to the Header Quick Card for Optimal Settings.
KNIFE/DISC OVERLOAD SPD 
spm/rpm Knife overload speed (Auger/Draper) to be set at 75% of desired Knife Speed.
Disc overload speed (Rotary) should be set to 1300 rpm.
OVERLOAD PRESSURE 
psi/bar Calibration of Overload Sensor (reel/draper/knife/disc system) to its circuit’s relief value.
See Overload Recommendations Chart.
HEADER INDEX MODE 
Reel+Drapers OR Reel Only DRAPER HEADER ONLY!! References and operates ‘Reel Only’ or ‘Reel & Drapers’ in
synchronization with ground speed.
RETURN TO CUT MODE 
Height+Tilt OR Height Only Set functions to be controlled by Return to Cut.
DWA INSTALLED 
NO/YES? Optional DWA (Double Windrow Attachment) electrical circuitry activation on installed
units.
SWAP DWA CONTROLS
NO/YES? If YES selected, Reel Fore/Aft and DWA Raise/Lower buttons will swap locations.
HEADER CUT WIDTH 
##.# ft/M Set cut width according to operating width. Calibration of acre counter.
TILT CYLINDER 
NO/YES? This will appear on M150 only, for activation of optional Hydraulic Center Link.
DISC BLK INSTALLED 
NO/YES? M200- Must be set to YES at all times.
M150- If optional hydraulic disc (R80) drive block is installed set to YES.
HAY CONDITIONER 
NO/YES? DRAPER Header Only. Activation of hydraulics for conditioner and feed deck drive
systems.
AUGER HDR REEL SPD 
RPM or MPH/KMH Selection will appear only with an Auger Header. Allows Reel speed to display in RPM
or Kmh/Mph.
SET TIRE SIZE Select installed tire size, for ground speed and acre counter calibration.
SET ENGINE ISC RPM 
NO/YES? Engine Intermediate Speed Control. Engine rpm can be limited to a specified value
while header is engaged. Scroll to desired RPM value, use HAZARD key to set.
SET CONTROL LOCKS 
NO/YES? Allows for Header functions to be locked from operator control. (i.e. Lock reel speed
and/or reel fore/aft controls from operator.)
VIEW CONTROL LOCKS 
NO/YES? Allows operator to view control lock status, and engine hours when status was
established. (i.e. Reel fore/aft- Locked @ 224.5 hrs.)
M-SERIES CDM KEY SHORTCUTS
Enter Programming mode:Key on, press and hold PROGRAM + SELECT at the same time until the CDM display enters
programming mode
Exit Programming Mode:Press PROGRAM at any time desired changes to CDM programming are complete.
Change Engine Type: Ignition off, press and hold DRAPER SPEED UP + LEFT FLOAT DOWN + PROGRAM + SELECT
for 4 seconds until CDM displays engine type setting (either 4CYL or 6CYL)
Change Language to English:Ignition off, press and hold HEADER INDEX + PROGRAM + SELECT
Clear Sub-Acres: Cab-forward, ignition on, press SELECT until Sub-Acres is viewed on the bottom line of the display, then
press and hold PROGRAM until Sub-Acres change to "0.0"

M150/M200 QUICK CARD
Form 169414 Rev. A Page 4 of 4
Supplement to M150/M200 Operator’s Manual. See manual for greater detail.
Operator Station Features
Header Index Mode (D-Series Headers Only):
Enhanced reel/draper speed controls may be desirable in variable crop and terrain conditions.
Allows the reel or reel and drapers to be driven by reference to operator ground speed, so that header systems will speed up and slow
down as ground speed changes.
Operation of Header Index for REEL SPEED:
1. With all bystanders clear, start windrower, and engage the header.
2. While stationary, with the GSL in Park, use the reel speed control to set a ‘Minimum Reel Speed’.
3. When operating at grounds speeds faster than the minimum reel speed + header index value, CDM reel speed view will change
to ‘Reel Index’. Using the reel speed control, index value can be adjusted.
4. Reel speed will be equal to the greater of ‘ground speed + index value’ or ‘minimum reel speed’.
Operation of Header Index for DRAPER SPEED:
Follow instructions above, using the CDM’s Draper/Auger speed control button rather than the GSL’s Reel speed control.
Return to cut:
The Return-to-Cut feature enables the operator to have the header return to a preselected cutting height and angle. CDM’s Tractor Setup
allows ‘RTC’ to be set to ‘Height Only’ or ‘Height & Tilt control’.
To set, with engine running, engage the header. Use GSL controls to move header to cutting position. Press ‘Return To Cut’ (green light
illuminates). Until ‘RTC’ is turned off, this header position will remain in memory as cutting height/angle.
Single-touch of ‘Header Down’ returns the height. Double-tap of either angle button returns Header Angle.
Floatation Presets:
A-Series, R-Series, or D-Series w/o hydraulic deck shift
Float preset/deck shift switch allows for auto-memory of 3 different floatation trim cylinder positions.
i.e. #1 - Border w lh 5.0, rh 6.5
#2 - Normal w lh 5.0, rh 5.0
#3 – Rocky w lh 6.5, rh 6.5
D-Series with Hydraulic Deck Shift
Deck Shift switch will activate hydraulic deck shifting when header is engaged, and allows for auto-memory of trim cylinder adjustments in
each delivery opening position. Allows for compensation of weight shifts to the floatation springs.
SUGGESTED CDM OVERLOAD SETTINGS
TRACTOR
MODEL HEADER MODEL KNIFE/DISC OVERLOAD SPEED (spm/rpm) PRESSUE SENSOR
APPLICATION
PRESSURE
OVERLOAD
SETTING
TRACTOR’S
PRESSURE
SETTING
M150 D60 / A40D 75% of set knife speed (spm) reel / draper 3000psi 3200psi
M150 D60 / A40D 75% of set knife speed (spm) knife/conditioner 4000psi 4200psi
M150 R80 1300 disc rpm disc pressure 4000psi 4200psi
M200 R80 1300 disc rpm disc pressure 4300psi 4500psi
M200 D60 / A40D 75% of set knife speed (spm) reel / draper 3000psi 3200psi
M200 D60 / A40D 75% of set knife speed (spm) knife/conditioner 4300psi 4500psi