Makita KP0810 Manual

Model KP0810 features the following user-friendly advantages:
*Left and right chip ejection for convenience
*Precise planing depth setting by adjustment dial with click stops
and easy-to-read scale with 0.1mm divisions
*Front base with 3 chamfering grooves
*Shiplapping Cuts: up to 25mm (1")
Model KP0810C additionally features the followings:
*Electronic with soft start and constant speed control
*Powerful 1,050 W motor
Models No.
Description
PRODUCT
TECHNICAL INFORMATION
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
Note: The standard equipment for the tool shown above may differ by country.
P 1 /11
KP0810, KP0810C
Power Planer 82mm (3-1/4")
Dimensions: mm (")
These products are available in the following variations. Width (W)
Height (H)
Length (L) 290 (11-3/8)
168 (6-5/8)
176 (6-15/16)
L
W
H
KP0810/ KP0810C without Plastic carrying case
KP0810K/ KP0810CK with Plastic carrying case
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max. Output (W)
110
120
220
230
240
8.1
7.5
4.1
3.9
3.7
11
10
6
6
6
50/60
50/60
50/60
50/60
50/60
850
---
850
850
850
1,050
---
1,050
1,050
1,050
500
500
500
500
500
900
900
900
900
900
1,200
1,200
1,700
1,700
1,700
Current (A)
KP0810KP0810 KP0810CKP0810C KP0810 KP0810C
Blade gauge assembly
Depth guide
Guide rule
Socket wrench 9
Planer blade (re-sharpenable type) or T.C.T. Mini planer blade
Sharpening holder assembly (for countries using re-sharpenable type Planer blade)
Dust bag (UK only)
Plastic carrying case (for KP0810K/KP0810CK)
Guide rule
Chamfering rule assembly
Dust bag
Sharpening holder assembly
Blade gauge assembly
Planer blade (re-sharpenable type)
T.C.T. Mini planer blade
Dressing stone
Elbow
Plastic carrying case
*2.0m (6.6ft) for Australia, 4.0m (13.1ft) for Germany
82 (3-1/4)
4 (5/32)
25 (1)
3.2 (7.2) 3.3 (7.3)
*2.5 (8.2)
16,000 12,000
Double insulation
KP0810 KP0810C
No load speed: min-1=rpm
Model No.
Planing width
Planing depth
Shiplapping
Net weight: kg (lbs)
Electronic
features
Protection against electric shock
Power supply cord: m (ft)
Constant speed control
NoSoft start
No
Yes
Yes
Capacities: mm (")

P 2 /11
[2] LUBRICATION
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion.
[1] NECESSARY REPAIRING TOOLS
CAUTION: Unplug the machine and remove the planer blade from the machine for safety
before repair/ maintenance in accordance with the instruction manual!
CAUTION: Unplug the machine and remove the planer blade from the machine for safety
Always wear gloves when handling the drum and the planer blade!
Repair
Fig. 1
Housing
Knob
Knob cover
Compression spring 3
Compression spring 3
Cam
Tapping screw bind CT 4x12
5
67
69 Leaf spring (2 pcs)
Steel ball 4 (2 pcs)
Front base complete
Surface that contacts Housing
Whole surface
Hole for accepting Cam
Edges on which Housing slides
Gear extractor (large) Removing Drum from Bracket complete
Lifting up Bracket when removing it from Housing
Removing Ball bearings from Armature
Magnetizing Screwdriver for removing Steel ball 4 and
Compression spring 3
Removing Retaining ring S-10 from Drum holder complete
Holding the Machine when removing Bracket from Housing
1R045
Bearing extractor (2pcs required) 1R263
Bearing extractor1R269
Screwdriver magnetizer1R288
1R291 Retaining ring S and R pliers
1R350 Ring 60 (2pcs required)
Code No. Description Use for
Item No. Description Portion to lubricate

P 3 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Poly V-Belt
Repair
DISASSEMBLING
ASSEMBLING
1R350
Belt cover
1) Put the machine on two 1R350's with Belt cover side up. (Fig. 2)
2) Remove Belt cover by unscrewing Pan head screw M4x18. Poly V-belt 4-241 can now be seen. (Fig. 3)
3) If you replace Poly V-belt 4-241 with new one,
remove it by cutting with nippers.
If you reuse Poly V-belt 4-241 to be removed,
remove it by following the steps below (Fig. 4):
1. Insert a slotted screwdriver between
Poly V-belt 4-241 and Bracket complete
as illustrated in Fig. 4.
2. While turning V-Pulley 4-37 (larger one)
in the direction of the black arrow, lift up
Poly V-belt 4-241 with the screwdriver.
Pan head screw M4x18
Bracket complete
Poly V-belt 4-241 V-Pulley 4-37
Fig. 3
1R350
1R350
Front base
Base
Fig. 2
Fig. 4
Hold the machine securely
by putting Base and Front base
on the shaded portion of 1R350.
Belt cover
Poly V-belt 4-241
V-Pulley 4-20L
Assemble Poly V-belt 4-241 to V-Pulley 4-20L (smaller one of the two V-Pulleys) as illustrated in Fig. 5
then to V-Pulley 4-37 (larger one) as in Fig. 6. Then assemble Belt cover to Bracket complete. (Refer to Fig. 3)
Engage all V-shaped ribs of Poly V-belt 4-241
with the grooves of V-Pulley 4-20L (small one).
Poly V-Belt 4-241
Fig. 5 Fig. 6
V-Pulley 4-37
Poly V-belt 4-241
V-Pulley 4- 20L
Poly V-belt 4-241
V-Pulley 4-37
Align the V-shaped ribs of Poly V-belt with the groove of
V-Pulley 4-37 (large one). While pressing down the two portions
of the Poly V-belt designated with the gray arrow, turn V-Pulley
4-37 in the direction of the black arrow until all ribs of the Poly
V-belt engage completely with all grooves of the both V-Pulleys.

P 4 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Motor Section
Repair
1R263
Bracket complete
Bracket complete
Armature
Baffle plate
Duct assembly
with Nozzle
Drum complete
1R263
Fig. 9
Fig. 10 Fig. 11
Wrench 13
V-Pulley 4-20L
Do the reverse of the disassembling steps.
Note: Do not forget to assemble Baffle plate, duct assembly and Nozzle to Housing. (Fig. 9)
Tapping screw 4x18
(2 pcs)
Tapping screw 4x18
(4 pcs)
Rear cover
1) Remove Poly V-belt 4-241 as illustrated in Fig. 2 to Fig. 4.
Note: Armature cannot be removed from Bracket complete until the Poly V-belt is removed from Pulleys.
2) Remove Rear cover by unscrewing two 4x18 Tapping screws. (Fig. 7)
Then disconnect Carbon brushes from Commutator of Armature.
3) Put the machine on two 1R350's with Bracket complete side up. (refer to Fig. 2.)
Unscrew four 4x18 Tapping screws that fasten bracket complete to Housing. (Fig. 8)
4) Remove Bracket complete together with Armature and Drum complete by levering off Bracket compete from Housing
using two 1R263's. Duct assembly can be removed together with Nozzle. (Fig. 9)
5) Remove V-Pulley 4-20L from Armature shaft by turning clockwise with Wrench 13. (Fig. 10)
Important: Wear gloves to prevent injury to be caused by the sharp edge of Drum complete.
6) Armature can now be removed from Bracket complete by tapping Bracket complete with plastic hammer
as illustrated in Fig. 11.
Fig. 7 Fig. 8
DISASSEMBLING
1R350
Bracket complete
Housing
Armature Drum complete
Armature
Bracket complete
ASSEMBLING

P 5 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Drum and Drum Holder Section
Repair
1) Remove Bracket complete from Housing as illustrated in Fig. 7 to Fig. 9.
2) Remove V-Pulley 4-37 from the shaft of Drum complete by turning counterclockwise with Wrench 13. (Fig. 12)
Important: Wear gloves to prevent injury to be caused by the sharp edge of Drum complete.
3) Remove Drum complete from Bracket complete using 1R045. (Fig. 13)
4) Unscrew two M4x8 (+) screws that retain Ball bearing 6200DDW, then remove Ball bearing 6200DDW by tapping
Bracket complete with plastic hammer as illustrated in Fig. 14.
Note: Ball bearing 6900LLB, which holds the shaft of drum complete on the opposite side to Ball bearing 6200DW,
remains assembled to Drum holder section to be disassembled in step 4) to 8).
5) By removing two 5x25 Tapping screws from the Rear cover side of Housing, Drum holder section can be disassembled
as illustrated in Fig. 15.
Fig. 12
1R045
Fig. 13
Drum complete
Fig. 14
(+) Screw M4x8 (2 pcs)
Ball bearing 6200DDW
Fig. 15
Tapping screw
5x25 (2 pcs)
Flat washer 5
Torsion spring 10
Drum cover
Drum holder
complete
DISASSEMBLING
Wrench 13
V-Pulley 4-37 ArmatureDrum complete
Bracket
complete
Housing, viewed from
Rear cover side
6) Remove Retaining ring S-10 from Drum holder complete using 1R291. (Fig. 16)
7) Remove Ball bearing 6900LLB from Drum holder complete using 1R269. (Fig. 17)
8) Remove Flat washer 10 from Drum holder complete. (Fig. 18)
1R269
1R291
Retaining ring S-10
Ball bearing
6900LLB
Flat washer 10
Drum holder complete
Fig. 16 Fig. 17 Fig. 18
Drum holder
section
Flat washer 10

P 6 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Drum and Drum Holder Section (cont.)
Repair
1) Do the reverse of the disassembling steps 8) to 6). (Figs. 18 to 16)
Note: Do not forget to assemble Flat washer 10 to Drum holder complete as illustrated to left in Fig. 19
before assembling Ball bearing 6900LLB. Otherwise, Ball bearing 6900LLB cannot be assembled
correctly to Drum holder complete as illustrated to right in Fig. 19.
2) Assemble Drum holder section to the Rear cover side of Housing as illustrated in Fig. 20.
3) Do the reverse of the disassembling steps 4) to 1). (Figs. 14 to 12)
Drum cover
Torsion spring 10
Tapping screw 5x25
Tapping screw 5x25
Drum holder complete
pin of Drum holder complete
hook of Drum cover
ASSEMBLING
Flat washer 10
Without Flat washer 10
[Wrong][Correct]
Drum holder complete
Ball bearing 6900LLB
Fig. 19
Fig. 20
Flat washer 5
Housing,
viewed from Rear cover side
Assembling Drum holder section to Housing
Drum holder section,
fastened in place on Housing
Insert this loop portion of
Torsion spring 10 through
pin of Drum holder complete.
Put this end of Torsion spring 10
on the hook of Drum cover.
Flat washer 10

P 7 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -4. Front Base Section
Repair
Knob cover
1) Lever off Knob cover from Knob using a small slotted screwdriver. (Fig. 21)
2) Remove Knob from Cam by unscrewing Tapping screw 4x18. (Fig. 22)
3) Remove Steel ball 4 and Compression spring 3 with a screwdriver magnetized with 1R288. (Fig. 23)
4) Remove Front panel. And remove two Leaf springs by unscrewing
two bind CT 4x12 Tapping screws.
Front base and Cam can now be removed from Housing. (Fig. 24)
Knob
Tapping screw 4x18
Fig. 21 Fig. 22 Fig. 23
Leaf spring
(2 pcs)
Front base
Housing
Cam
Front panel Tapping screw
bind CT 4x12 (2 pcs)
Fig. 24
Cam
DISASSEMBLING
Steel ball 4 (2 pcs)
Compression
spring 3 (2 pcs)
1) Apply Makita grease N. No.1 to the portions designated in Fig. 1
on page 2.
2) Insert Cam through the hole of Housing from the bottom side of
Housing as illustrated in Fig. 25.
3) Assemble Front base to Cam, then provisionally install Front panel
on Housing. (Fig. 26)
4) Adjust the position of the projected key portion of Cam as illustrated
in Fig. 27.
5) Remove the Front panel provisionally installed, then secure
Front base with Leaf spring and two bind CT 4x12 Tapping screws.
(Refer to Fig. 24.)
6) Do the reverse of the disassembling steps 3) to 1). (Figs. 23, 22, 21)
Fig. 25 Fig. 26
Fig. 27
Nozzle
Cam
Front base
Cam
ASSEMBLING
Front panel
projected key portion of Cam
Cam
Note:
For your convenience in the step 4),
face the projected key portion of Cam
towards Nozzle side after inserting
Cam in place.
projected key portion of Cam
(to fit in the groove of Knob)
about
110 degrees
The projected key portion of Cam
must be located within the range
indicated to right.
Front panel
large view of Cam
Housing, viewed from top

P 8 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -5. Base section
Repair
Tapping screw 4x18 (4 pcs)
Bracket complete
Base can be removed from Housing by unscrewing four 4x18 Tapping screws. (Fig. 28)
Important: The edge of Base on Drum holder complete side must be exactly aligned with that of Front base.
1) Place a ruler against the edge of Front base on Drum holder complete side. (Fig. 28)
2) Fasten four 4x18 Tapping screws while making sure that the ruler is exactly square against Front base and Base.
(Fig. 28)
Drum holder complete
Ruler
Front base Base
Fig. 28
[3] -6. Planer Blade
Install Planer blades as illustrated in Fig. 29.
DISASSEMBLING
ASSEMBLING
Drum complete
[Machine, viewed from bottom]
Fig. 29
Planer blade
Drum plate
Base
edge of Base
0.2 - 0.4mm
Front base
edge of Front base
Drum
The side edge of each Planer blade must protrude
0.2 to 0.4mm from the edge of Base aligned with
that of Front base as described in [3] -5.

P 9 /11
[3] DISASSEMBLY/ASSEMBLY
[3] -7. Electrical Parts in Handle Section
Repair
For replacing the electrical parts in Handle section;
1) Remove Rear cover by unscrewing two 4x18 Tapping screws.
(Fig. 30)
Note: It is impossible to remove Handle (R) from Handle (L)
without removing Rear cover.
2) Remove Handle (R) from Handle (L) by unscrewing five 4x18
Tapping screws as illustrated to left in Fig. 31.
Now the electrical parts illustrated to right in Fig. 31 can be
removed from Housing (L).
Note: If it is difficult to remove screws, put the machine
on two 1R350's as illustrated in Fig. 32.
Tapping screw 4x18 (5 pcs)
Fig. 31
Handle (L)
Controller
(KP0810C only)
Pickup coil (KP0810C only)
Power supply cord
Noise suppressor
Switch
DISASSEMBLING
Rear cover
Tapping screw 4x18 (2 pcs)
Fig. 30
Handle (R)
Fig. 32
1R350

Circuit diagram
P 10/11
Fig. D-2
Fig. D-1
Field
Field
Switch
*Noise suppressor
(if used)
*Noise Suppressor is not used for some countries.
*Noise Suppressor is not used for some countries.
Carbon brush Carbon brush
Pickup coil
Power supply cord
[White Lead wire is used
for some countries.]
Controller
Black
White
Red
Blue
Color index of lead wires' sheath
Black
White
Color index of lead wires' sheath
Front base sidePower supply cord side
Front base sidePower supply cord side
KP0810
KP0810C
*Noise suppressor
(if used)
Switch
Carbon brush Carbon brush
Power supply cord

Wiring diagram
P 11/11
Switch
Brush holder
Noise suppressor
(if used)
Lead wire
holder
Fig. D-3
Fig. D-4
KP0810
KP0810C
rib
Handle (L)
Housing
Route three Field lead wires under the rib,
then fix two Field lead wires to Switch with Lead wire holder.
Controller
Pickup coil
Switch
Handle (L)
Lead wire
holder
rib
Route Field lead wires through
these portions of Housing.
If Noise suppressor is used
put in this portion.
If Noise suppressor is used
put in this portion.
Noise suppressor
(if used)
Route Field lead wires through
these portions of Housing.
Put Pickup coil and Controller
in place as illustrated below.
Brush holder
Housing
Route the following Lead wires under the rib:
three Field lead wires
two Lead wires from Controller to Pickup coil
Then fix the following Lead wires with Lead wire holder:
two Field lead wires to Switch
two Lead wires from Controller to Pickup coil