MASSEY FERGUSON MF 9226 User manual

MF 9226 / 9246
SERVICE MANUAL
Auger Header
FROM MASSEY FERGUSON

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Workshop Service Manual
Auger Header
9226
9246
North America
4205 River Green Parkway, Duluth GA 30096 USA
© AGCO 2017
October 2017
4283613M1
NA
English
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CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
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Auger Header
1 General ..................................................................1-1
1.1 General information ................................................1-3
1.1.1 Introduction to this service manual ....................................1-3
1.1.2 Units of measurement .............................................1-3
1.1.3 Table of contents ................................................1-3
1.1.4 Page numbers .................................................. 1-3
1.1.5 Intended use ................................................... 1-3
1.1.6 Proper disposal of waste ...........................................1-3
1.2 Safety .............................................................1-5
1.2.1 Safety symbol ...................................................1-5
1.2.2 Safety messages ................................................ 1-5
1.2.3 Information messages .............................................1-5
1.2.4 Safety signs ....................................................1-5
1.2.5 A word to the technician ...........................................1-6
1.2.6 The service manual ...............................................1-7
1.2.7 Travel on public roads .............................................1-7
1.3 Operation .........................................................1-9
1.3.1 Prepare for operation ..............................................1-9
1.3.2 General information ...............................................1-9
1.3.3 Personal protective equipment ......................................1-10
1.3.4 Seat instructions ................................................1-10
1.3.5 Shield and guards ...............................................1-11
1.3.6 Exhaust warning ................................................1-11
1.3.7 Flying debris ...................................................1-12
1.3.8 Handrails .....................................................1-12
1.3.9 Agricultural chemicals ............................................1-12
1.4 Maintenance ......................................................1-13
1.4.1 General maintenance information ....................................1-13
1.4.2 Fire prevention and first aid ........................................1-14
1.4.3 High pressure leaks ..............................................1-15
1.4.4 Tire safety .....................................................1-16
1.4.5 Replacement parts ..............................................1-16
1.5 Accumulators .....................................................1-17
1.5.1 Accumulators ..................................................1-17
1.6 Specifications .....................................................1-18
1.6.1 Dimensions and weights ..........................................1-18
1.6.2 Header specifications ............................................1-18
1.6.3 Sickle specifications .............................................1-19
1.6.4 Reel specifications ..............................................1-19
1.6.5 Auger specifications .............................................1-20
1.6.6 Conditioner specifications .........................................1-21
1.6.7 Lubrication specifications ..........................................1-22
1.6.8 Bolt torque values ...............................................1-23
1.7 Machine identification .............................................1-25
1.7.1 Serial number plate ..............................................1-25
1.7.2 Serial number description .........................................1-25
1.8 Machine description ...............................................1-26
1.8.1 Crop flow - single conditioner .......................................1-26
1.8.2 Crop flow - double conditioner ......................................1-27
1.8.3 Skid shoes ....................................................1-27
1.8.4 Lean bar ......................................................1-27
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1.8.5 Reel .........................................................1-27
1.8.6 Augers .......................................................1-28
1.8.7 Conditioner ....................................................1-28
1.8.8 Swathboard ...................................................1-28
1.8.9 Forming shields .................................................1-28
1.9 Component access ................................................1-29
1.9.1 End covers ....................................................1-29
1.9.2 Drive covers ...................................................1-29
1.10 Bearing replacement .............................................1-31
1.10.1 Remove an eccentric locking collar ..................................1-31
1.10.2 Install an eccentric locking collar ....................................1-31
1.11 Gib key ..........................................................1-33
1.11.1 Remove a gib key ..............................................1-33
1.11.2 Install a gib key ................................................1-34
1.12 Troubleshooting .................................................1-35
1.12.1 Sickle drive troubleshooting .......................................1-35
1.12.2 Cutterbar troubleshooting ........................................1-36
1.12.3 Reel troubleshooting ............................................1-36
1.12.4 Auger troubleshooting ...........................................1-37
1.12.5 Conditioner troubleshooting .......................................1-37
1.12.6 Windrow formation troubleshooting .................................1-37
1.12.7 Miscellaneous troubleshooting .....................................1-38
2 Drive system .............................................................2-1
2.1 Conditioner gearbox - single conditioner ............................ 2-3
2.1.1 Remove the single conditioner gearbox ................................2-3
2.1.2 Disassemble the single conditioner gearbox .............................2-5
2.1.3 Assemble the single conditioner gearbox ...............................2-7
2.1.4 Install the single conditioner gearbox ..................................2-9
2.2 Conditioner gearbox - double conditioner ...........................2-12
2.2.1 Remove the double conditioner gearbox ...............................2-12
2.2.2 Disassemble the double conditioner gearbox ...........................2-13
2.2.3 Assemble the double conditioner gearbox .............................2-16
2.2.4 Install the double conditioner gearbox ................................2-19
2.3 Sickle drive gearbox - left ..........................................2-22
2.3.1 Special tools ...................................................2-22
2.3.2 Remove the sickle drive gearbox - left ................................2-22
2.3.3 Disassemble the sickle drive gearbox - left .............................2-23
2.3.4 Assemble the sickle drive gearbox - left ...............................2-25
2.3.5 Install the sickle drive gearbox - left ..................................2-29
2.4 Sickle drive gearbox - right ........................................2-30
2.4.1 Special tools ...................................................2-30
2.4.2 Remove the sickle drive gearbox - right ...............................2-30
2.4.3 Disassemble the sickle drive gearbox - right ............................2-32
2.4.4 Assemble the sickle drive gearbox - right ..............................2-34
2.4.5 Install the sickle drive gearbox - right .................................2-37
2.5 Chain adjustments ................................................2-40
2.5.1 Adjust the drive chain - top auger ....................................2-40
2.5.2 Adjust the drive chain - bottom auger .................................2-40
2.6 Auger adjustments ................................................2-41
2.6.1 Adjust the auger stripper bars - 14 and 16 foot ..........................2-41
2.6.2 Adjust the auger stripper bars - 18 foot ...............................2-41
2.6.3 Remove the auger angles .........................................2-42
2.6.4 Install the auger angles ...........................................2-42
2.6.5 Remove the auger pans ...........................................2-42
2.6.6 Install the auger pans ............................................2-43
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4283613M1
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2.6.7 Top auger ....................................................2-43
2.7 Top auger clutch ..................................................2-44
2.7.1 Remove the top auger clutch .......................................2-44
2.7.2 Install the top auger clutch .........................................2-44
2.7.3 Adjust the top auger clutch ........................................2-45
2.8 Bottom auger clutch ..............................................2-46
2.8.1 Remove the bottom auger clutch ....................................2-46
2.8.2 Install the bottom auger clutch ......................................2-47
2.9 Top auger (14 and 16 foot) .........................................2-48
2.9.1 Top auger components ...........................................2-48
2.9.2 Remove the top auger ...........................................2-48
2.9.3 Install the top auger .............................................2-49
2.10 Top auger (18 foot) ...............................................2-51
2.10.1 Top auger components - 18 foot ....................................2-51
2.10.2 Remove the top auger - 18 foot ....................................2-52
2.10.3 Install the top auger - 18 foot .....................................2-53
2.11 Bottom auger ....................................................2-54
2.11.1 Bottom auger components .......................................2-54
2.11.2 Remove the bottom auger .......................................2-55
2.11.3 Install the bottom auger .........................................2-56
2.12 Auger paddles ...................................................2-58
2.12.1 Remove the auger paddles .......................................2-58
2.12.2 Install the auger paddles .........................................2-58
3 Hydraulic system .........................................................3-1
3.1 Conditioner roll cylinder ............................................3-3
3.1.1 Remove the conditioner roll cylinder ...................................3-3
3.1.2 Conditioner roll cylinder components ..................................3-4
3.1.3 Disassemble the conditioner roll cylinder ...............................3-4
3.1.4 Examine the conditioner roll cylinder ..................................3-4
3.1.5 Assemble the conditioner roll cylinder .................................3-4
3.1.6 Install the conditioner roll cylinder ....................................3-5
3.1.7 Adjust the pressure of the conditioner roll cylinders .......................3-5
3.2 Accumulator .......................................................3-6
3.2.1 Discharge the accumulator .........................................3-6
3.2.2 Remove the accumulator ...........................................3-6
3.2.3 Install the accumulator ............................................ 3-7
3.2.4 Charge the accumulator ............................................3-8
3.3 Hydraulic reel drive ................................................ 3-9
3.3.1 Remove the hydraulic reel drive ......................................3-9
3.3.2 Install the hydraulic reel drive .......................................3-10
4 Electrical system ......................................................... 4-1
4.1 Basic electrical troubleshooting .....................................4-3
4.1.1 Basic troubleshooting procedures ....................................4-3
4.1.2 Tools .........................................................4-4
4.1.3 Continuity check .................................................4-4
4.1.4 Voltage check ...................................................4-5
4.2 Connectors ........................................................4-6
4.2.1 Examine a connector ..............................................4-6
4.2.2 Pins and sockets .................................................4-6
4.2.3 Replace a Packard connector ........................................4-7
4.2.4 Replace a Deutsch connector ....................................... 4-7
4.3 Header speed sensor ...............................................4-9
4.3.1 Header speed sensor .............................................4-9
4.3.2 Adjust the header speed sensor ......................................4-9
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4.3.3 Test the header speed sensor .......................................4-9
4.4 Lighting ..........................................................4-11
4.4.1 Test the lighting ................................................4-11
5 Cutterbar ................................................................ 5-1
5.1 Examine the sickle drive ............................................5-3
5.2 Cutterbar maintenance .............................................5-4
5.3 Cutterbar components .............................................5-5
5.4 Cutterbar guards ...................................................5-6
5.4.1 Standard guard ..................................................5-6
5.4.2 Stub guard adjustment ............................................5-6
5.4.3 Standard holddowns ..............................................5-7
5.4.4 Adjustable holddowns .............................................5-7
5.5 Sickles ............................................................5-8
5.5.1 General information ...............................................5-8
5.5.2 Sickle storage ...................................................5-8
5.5.3 Sickle types ....................................................5-8
5.5.4 Examine the sickle head ...........................................5-8
5.5.5 Sickle sections ..................................................5-8
5.5.6 Sickle components ...............................................5-9
5.5.7 Remove the sickle ...............................................5-10
5.5.8 Install the sickle ................................................5-11
5.6 Sickle drive adjustment ...........................................5-14
5.6.1 Parallel alignment ...............................................5-14
5.6.2 Vertical alignment ...............................................5-15
5.6.3 Sickle register ..................................................5-15
5.6.4 Sickle drive timing ...............................................5-17
5.6.5 Adjust the crankshaft bearing on the sickle drive .........................5-17
5.7 Swaybar assembly ................................................5-18
5.7.1 Swaybar components ............................................5-18
5.7.2 Remove the swaybar .............................................5-19
5.7.3 Replace the crankshaft bearing .....................................5-20
5.7.4 Disassemble the swaybar .........................................5-21
5.7.5 Assemble the swaybar ...........................................5-22
5.7.6 Install the swaybar ..............................................5-24
5.8 Shock absorber U-joint assembly ..................................5-27
5.8.1 Remove the U-joint assembly for the shock absorber .....................5-27
5.8.2 Install the U-joint assembly for the shock absorber .......................5-27
5.9 Reel ..............................................................5-29
5.9.1 Reel components ...............................................5-29
5.9.2 Remove the reel ...............................................5-31
5.9.3 Install the reel ..................................................5-33
5.10 Reel adjustments ................................................5-38
5.10.1 Reel speed ...................................................5-38
5.10.2 Reel tine timing ................................................5-39
5.10.3 Reel height ...................................................5-40
5.10.4 Reel fore and aft ...............................................5-41
5.11 Reel drive belt ...................................................5-43
5.11.1 Adjust the reel drive belt .........................................5-43
5.11.2 Replace the reel drive belt ........................................5-43
5.12 Reel drive chain ..................................................5-44
5.12.1 Adjust the reel drive chain ........................................5-44
5.12.2 Replace the reel drive chain .......................................5-44
5.13 Tine tubes and tines .............................................5-45
5.13.1 General information .............................................5-45
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5.13.2 Remove the tine tubes and tines ...................................5-46
5.13.3 Components and assembly notes ...................................5-47
5.13.4 Install the tine tubes and tines .....................................5-48
5.14 Reel bats ........................................................5-49
5.14.1 Remove the reel bats ...........................................5-49
5.14.2 Install the reel bats .............................................5-49
5.15 Cam follower bearing ............................................5-51
5.15.1 Cam follower bearing components ..................................5-51
5.15.2 Remove the cam follower bearing ..................................5-51
5.15.3 Install the cam follower bearing ....................................5-51
5.16 Sheave assembly bearing ........................................5-52
5.16.1 Disassemble the sheave assembly bearing ............................5-52
5.16.2 Assemble the sheave assembly bearing ..............................5-52
6 Conditioner ..............................................................6-1
6.1 Conditioner adjustments - single conditioner ........................6-3
6.1.1 Conditioner roll pressure - single conditioner .............................6-3
6.1.2 Conditioner roll spacing - single conditioner ............................. 6-3
6.1.3 Conditioner roll timing - single conditioner .............................. 6-4
6.2 Conditioner adjustments - double conditioner ....................... 6-5
6.2.1 Conditioner roll pressure - double conditioner ............................6-5
6.2.2 Conditioner roll spacing - double conditioner .............................6-5
6.2.3 Conditioner roll timing - double conditioner ..............................6-6
6.3 Drive shaft .........................................................6-7
6.3.1 Remove the drive shaft ............................................6-7
6.3.2 Remove the timing drive shaft - solid ..................................6-7
6.3.3 Remove the timing drive shaft - slip tube ...............................6-8
6.3.4 Install the drive shaft ..............................................6-8
6.3.5 Install the timing drive shaft - solid ....................................6-9
6.3.6 Install the timing drive shaft - slip tube ................................6-10
6.4 U-joint bearing ....................................................6-11
6.4.1 Disassemble the U-joint ...........................................6-11
6.4.2 Assemble the U-joint .............................................6-13
6.5 Conditioner rolls - single conditioner ...............................6-19
6.5.1 Conditioner roll components - single conditioner .........................6-19
6.5.2 Remove the conditioner roll - single conditioner .........................6-20
6.5.3 Examine the conditioner roll - single conditioner .........................6-23
6.5.4 Install the conditioner roll - single conditioner ...........................6-24
6.6 Conditioner rolls - double conditioner ..............................6-27
6.6.1 Conditioner roll components - double conditioner ........................6-27
6.6.2 Remove the rear conditioner roll - double conditioner .....................6-27
6.6.3 Remove the front conditioner roll - double conditioner .....................6-31
6.6.4 Examine the conditioner rolls - double conditioner ........................6-33
6.6.5 Install the front conditioner roll - double conditioner .......................6-34
6.6.6 Install the rear conditioner roll - double conditioner .......................6-36
7 Diagrams ................................................................ 7-1
7.1 How to read wiring schematics .....................................7-3
7.1.1 Diagram numbers ................................................7-3
7.1.2 Location grids ...................................................7-3
7.2 Diagram symbols and abbreviations .................................7-5
7.2.1 Harness and connector identification ..................................7-5
7.2.2 Splices ........................................................7-5
7.2.3 Optional components .............................................7-6
7.3 Electrical diagrams .................................................7-7
7.3.1 Harness abbreviations .............................................7-7
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7.3.2 Wire colors .....................................................7-7
7.3.3 Main electrical diagram ............................................7-9
7.4 Circuit table ......................................................7-11
7.5 Connector tables ..................................................7-13
7.6 Hydraulics ........................................................7-16
7.6.1 Hydraulic schematic .............................................7-17
8 Index .................................................................Index-1
Table of contents
Auger Header
4283613M1
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1. General
1.1 General information .....................................................1-3
1.1.1 Introduction to this service manual .........................................1-3
1.1.2 Units of measurement ..................................................1-3
1.1.3 Table of contents .....................................................1-3
1.1.4 Page numbers .......................................................1-3
1.1.5 Intended use ........................................................1-3
1.1.6 Proper disposal of waste ................................................1-3
1.2 Safety ..................................................................1-5
1.2.1 Safety symbol ........................................................1-5
1.2.2 Safety messages .....................................................1-5
1.2.3 Information messages ..................................................1-5
1.2.4 Safety signs .........................................................1-5
1.2.5 A word to the technician ................................................1-6
1.2.6 The service manual ....................................................1-7
1.2.7 Travel on public roads ..................................................1-7
1.3 Operation ..............................................................1-9
1.3.1 Prepare for operation ...................................................1-9
1.3.2 General information ....................................................1-9
1.3.3 Personal protective equipment ...........................................1-10
1.3.4 Seat instructions .....................................................1-10
1.3.5 Shield and guards ....................................................1-11
1.3.6 Exhaust warning .....................................................1-11
1.3.7 Flying debris ........................................................1-12
1.3.8 Handrails .......................................................... 1-12
1.3.9 Agricultural chemicals .................................................1-12
1.4 Maintenance ...........................................................1-13
1.4.1 General maintenance information .........................................1-13
1.4.2 Fire prevention and first aid .............................................1-14
1.4.3 High pressure leaks ...................................................1-15
1.4.4 Tire safety ..........................................................1-16
1.4.5 Replacement parts ...................................................1-16
1.5 Accumulators ..........................................................1-17
1.5.1 Accumulators .......................................................1-17
1.6 Specifications ..........................................................1-18
1.6.1 Dimensions and weights ...............................................1-18
1.6.2 Header specifications .................................................1-18
1.6.3 Sickle specifications ..................................................1-19
1.6.4 Reel specifications ...................................................1-19
1.6.5 Auger specifications ..................................................1-20
1.6.6 Conditioner specifications ..............................................1-21
1.6.7 Lubrication specifications ...............................................1-22
1.6.8 Bolt torque values ....................................................1-23
1.7 Machine identification ..................................................1-25
1.7.1 Serial number plate ...................................................1-25
1.7.2 Serial number description ..............................................1-25
1.8 Machine description ....................................................1-26
1.8.1 Crop flow - single conditioner ............................................1-26
1.8.2 Crop flow - double conditioner ...........................................1-27
1.8.3 Skid shoes .........................................................1-27
1.8.4 Lean bar ...........................................................1-27
Table of contents
Auger Header 1-1
4283613M1

1.8.5 Reel ..............................................................1-27
1.8.6 Augers ............................................................1-28
1.8.7 Conditioner .........................................................1-28
1.8.8 Swathboard ........................................................1-28
1.8.9 Forming shields ......................................................1-28
1.9 Component access .....................................................1-29
1.9.1 End covers .........................................................1-29
1.9.2 Drive covers ........................................................1-29
1.10 Bearing replacement ..................................................1-31
1.10.1 Remove an eccentric locking collar .......................................1-31
1.10.2 Install an eccentric locking collar .........................................1-31
1.11 Gib key ...............................................................1-33
1.11.1 Remove a gib key ...................................................1-33
1.11.2 Install a gib key .....................................................1-34
1.12 Troubleshooting ......................................................1-35
1.12.1 Sickle drive troubleshooting ............................................1-35
1.12.2 Cutterbar troubleshooting .............................................1-36
1.12.3 Reel troubleshooting .................................................1-36
1.12.4 Auger troubleshooting ................................................1-37
1.12.5 Conditioner troubleshooting ............................................1-37
1.12.6 Windrow formation troubleshooting ......................................1-37
1.12.7 Miscellaneous troubleshooting ..........................................1-38
Table of contents
1-2 Auger Header
4283613M1

1.1 General information
1.1.1 Introduction to this service manual
This service manual gives information from engineering tests, operating data, and the latest service
techniques at the time of publication. Read this service manual carefully before doing any service on the
machine.
The photos and illustrations used in this service manual were current at the time of publication. Production
changes can cause machines to vary from the photos and the illustrations. The manufacturer reserves the
right to redesign and change machines as necessary without notification.
WARNING:
Some pictures in this manual show the machine with shields or guards removed to
permit for a better view of the subject of the picture. All shields and guards must be in
position before operating the machine.
Machine movement when in normal use determines right-hand and left-hand.
1.1.2 Units of measurement
Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given
in millimeters for metric hardware and inches for US hardware.
1.1.3 Table of contents
This manual has a table of contents at the front. The table of contents shows the divisions. The individual
divisions also have a table of contents.
1.1.4 Page numbers
All pages have two numbers, such as 01-25. The first number shows the division. The second number
shows the page in the division.
Page numbers occur on the lower right-hand or lower left-hand corner of each page.
1.1.5 Intended use
This machine is designed solely for use in customary agricultural operations.
Do not use this machine for any application or purpose other than those described in this manual. The
manufacturer accepts no liability for damage or injury resulting from misuse of this machine.
Compliance with the conditions of operation, service and repair as specified by the manufacturer constitute
essential elements for the intended use of this machine.
This machine should be operated, serviced and repaired only by qualified persons familiar with its
characteristics and familiar with the relevant safety rules and procedures.
All generally recognized safety regulations and road traffic regulations must be obeyed at all times.
Any unauthorized modifications performed on this machine will relieve the manufacturer of all liability for
any resulting damage or injury.
1.1.6 Proper disposal of waste
Improper disposal of waste can pollute the environment and ecology. A few examples of potentially
harmful equipment waste can include, but not limited to, items such as oil, fuel, coolant, brake fluid, filters,
battery chemicals, tires, etc.
Use leak proof containers when draining fluids. Do not use food or beverage containers to collect waste
fluids, as food or beverage container(s) may mislead someone into drinking from them.
[V]
GUID-D0FA2E94-0D28-42E9-A80B-6BB593BA9687 [V1]
GUID-EBB3FCAE-8712-43A9-BB65-1DB48189C57C [V2]
GUID-9BD2A110-651C-40FC-8D40-EDBAFD670A3C [V1]
GUID-6300C4A8-D25F-4B2F-BDC2-FAC58F99378B [V1]
GUID-939752D3-F912-4AFA-9CE0-FF5251AFAD3D [V3]
GUID-D27C9EFF-D3E3-4F5E-93ED-A6E5560C23DF [V3]
1. General
Auger Header 1-3
4283613M1

Do not pour or spill waste onto the ground, down a drain, or into any water source.
Air conditioning refrigerants escaping into the air can damage the Earth's atmosphere. Government
regulations may require a certified air conditioning service center to recover and recycle used air
conditioning refrigerants.
Inquire with local environmental or recycling center on the proper way to recycle or dispose waste.
1. General
1-4 Auger Header
4283613M1

1.2 Safety
1.2.1 Safety symbol
The safety symbol tells you about a dangerous
area!
Look for the safety symbol in this manual and on
the machine. The safety symbols tell you that
there is important safety instructions in the
manual.
GUID-4C201302-DBD2-4BFB-8D98-1DDED263BD6E-high.jpg [High]
Fig. 1
1.2.2 Safety messages
The words DANGER, WARNING or CAUTION are
used with the safety symbol. Learn these safety
messages and obey the recommended
precautions and safety instructions.
DANGER:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY will occur.
WARNING:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY can occur.
CAUTION:
If you do not obey the recommended
precautions and safety instructions,
INJURY can possibly occur.
GUID-73F05026-C37B-415A-8140-AD939A283378-high.jpg [High]
Fig. 2
1.2.3 Information messages
The words important and note are not related to personal safety, and are used to give information about
the operation and servicing of the machine.
IMPORTANT: Identifies special instructions or procedures which, if not followed, can cause damage to the
machine, the process, or the area around the machine.
NOTE: Information to make procedures easier.
1.2.4 Safety signs
WARNING:
Do not remove the safety signs. Replace safety signs that you cannot read, are damaged, or are missing.
Clean the machine surface with a weak soap and water solution before you replace the safety signs.
Replacement safety signs are available from your dealer.
[V]
GUID-5D9F270E-D748-4741-82B1-BE49B78685F2 [V4]
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1. General
Auger Header 1-5
4283613M1

Always make sure that safety signs are in the correct locations and that you can read the safety signs.
Illustrations of safety sign locations are at in this section.
Keep the safety signs clean. If necessary, use a weak soap and water solution.
1.2.5 A word to the technician
Read and understand the safety section in this
service manual before operating or servicing the
machine. Read and understand the safety sections
in the manuals for all attachments before
operating or servicing attachments. The technician
has the key to safety. Good safety practices
protect everyone.
Study the safety information in this service
manual. Make the safety information a working
part of the safety program. The safety information
in this service manual applies specifically to this
type of machine. Always do all other usual and
customary safe working precautions. Remember -
The technician has the responsibility for safety.
Good safety practices can prevent serious injury or
death.
The safety section points out some basic safety
situations that can occur during the operation and
maintenance of the machine. The safety section
also suggests possible ways to deal with these
situations. The safety section does not replace
safety practices in other parts of this service
manual.
Practice good safety to help prevent injury or
death.
Learn how to operate the machine and how to use
the controls correctly.
Do not let other persons operate the machine
without instruction and training.
Follow all safety precautions and instructions in
the manuals and on safety signs affixed to the
machine and all attachments.
Use only approved attachments and equipment.
Make sure the machine has the correct equipment
needed by the local regulations.
WARNING:
An operator should not use alcohol or
drugs which can affect their alertness
or coordination. An operator on
prescription or 'over the counter'
drugs needs medical advice on
whether or not they can properly
operate machines. If any attachments
used on this equipment have a
separate Operator Manual, see that
manual for other important safety
information.
GUID-AC91CCF6-1FF8-4A85-97A1-2D1562806825-high.jpg [High]
Fig. 3
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1. General
1-6 Auger Header
4283613M1

1.2.6 The service manual
Read the table of contents and basic layout. Become familiar with all parts of this service manual. This
service manual gives the technician very important information.
Machine movement when in normal use determines right-hand and left-hand.
This manual covers general safety practices for this machine.
The photos, illustrations, and data used in this manual were current at the time of printing. Inline
production changes can make machines vary from the information in the service manual. The manufacturer
reserves the right to redesign and change the machine as necessary without notification.
WARNING:
In some of the illustrations and photos used in this manual, shields or guards may have
been removed for clarity. Never operate the machine with any shields or guards removed.
If the removal of shields or guards is necessary to make a repair, they must be replaced
before operation.
1.2.7 Travel on public roads
Make sure you understand the speed, brakes,
steering, stability, and load characteristics of this
machine before you travel on public roads.
Use good judgment when traveling on public
roads. Maintain complete control of the machine
at all times. Never coast down hills.
The maximum speed of farm equipment is
governed by local regulations. Adjust travel speed
to maintain control at all times. See the
specifications for the maximum speed for this
machine.
Familiarize yourself with and obey all road
regulations that apply to your machine. Consult
your local law enforcement agency for local
regulations regarding movement of farm
equipment on public roads. Use head lamps,
flashing warning lamps, tail lamps and turn signals,
day and night, unless prohibited by local law.
Make sure all the flashers are operating prior to
driving on the road. Make sure reflectors are
correctly installed, in good condition, and wiped
clean. Make sure the Slow Moving Vehicle (SMV)
emblem is clean, visible, and correctly mounted on
the rear of the machine.
Always travel with the header as low as possible.
Be aware of other traffic on the road. Keep well
over to your own side of the road and pull over,
whenever possible, to let faster traffic pass.
Be aware of the overall width, length, height, and
weight of the machine. Be careful when
transporting the machine on narrow roads and
across narrow bridges.
GUID-657D3002-48DB-436B-9B56-D3750095397D-high.jpg [High]
Fig. 4
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1. General
Auger Header 1-7
4283613M1

Watch for overhead wires and other obstructions.
Avoid contact with electrical power lines. Contact
with electrical power lines can cause electrical
shock, resulting in very serious injury or death.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 5
1. General
1-8 Auger Header
4283613M1

1.3 Operation
1.3.1 Prepare for operation
Read and understand the operating instructions and precautions in this manual before you operate or do
servicing on the machine.
Make sure that you know and understand the positions and operations of all controls. Make sure that all
controls are in neutral and the parking brake is applied before you start the machine.
WARNING:
If the engine is running and the parking brake is not applied, the machine will turn if the
steering wheel is moved when the travel control lever is in neutral.
Make sure that all persons are a sufficient distance from your area of work before you start or operate the
machine. Do checks on the controls and learn all controls in an area clear of persons and objects before
you start work with the machine. Know the dimensions of the machine and have sufficient space available
for operation. Do not operate the machine at high speeds around persons, buildings, other equipment, etc.
Always use correct procedures when you do tasks around and operate the machine. Do not let children or
persons who do not know how to operate the machine operate the machine. Keep other persons away
from your area of work. Do not let other persons ride on the machine.
Make sure that the machine is in the good mechanical condition. Make sure that the machine has the
correct equipment as necessary by local regulations.
All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load
characteristics of this equipment before you start.
1.3.2 General information
When parking, park the machine on a solid level
surface and lower the header to the ground. Put all
controls in neutral, and apply the parking brake.
Stop the tractor engine and take the key with you.
WARNING:
Do not leave the machine unattended
with the header raised. Lower the
header fully before leaving the
machine. A sudden loss of hydraulic
pressure can cause the header to
drop without warning.
Make sure the machine is in the proper operating
condition according to the Operator Manual.
Always operate the machine with the control
console turned on.
Do not dismount from moving machinery.
Stay off slopes too steep for operation.
Be aware of the size of the machine and have
enough space available to allow for operation.
GUID-E77631FB-0DC0-4637-9090-88018315176E-high.jpg [High]
Fig. 6
Stay off slopes too steep for operation. Keep the header as low as possible while going down hills. Never
suddenly reverse the wheels to stop or back up.
Where possible avoid operating the machine near ditches, embankments, and holes. Reduce ground
speed when operating on rough, slippery, or muddy surfaces and when turning or crossing slopes.
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1. General
Auger Header 1-9
4283613M1

Avoid contact with electrical power lines. Contact
with electrical power lines can cause electrical
shock, resulting in very serious injury or death.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 7
1.3.3 Personal protective equipment
Put on all personal protective equipment (PPE) and
protective clothes that are supplied to you or that
are necessary for the conditions and by applicable
laws. PPE includes equipment to prevent injury to
your eyes, lungs, ears, head, hands and feet.
Always keep hands, feet, hair, and your clothes
away from parts that move. Do not put on loose
clothing, jewelry, watches, or other items that can
tangle in parts that move. Tie up long hair that can
also tangle in moving parts.
GUID-1AEEBD1D-C71B-432C-9D23-52467D7C0BBF-high.jpg [High]
Fig. 8
1.3.4 Seat instructions
Put on the seat belt before you operate the
machine. Always sit in the seat and have the seat
belt on while you operate the machine. Replace
the seat belts when they become worn or broken.
Do not use a seat belt loosely. Make sure that
there is some tension on the seat belt. Do not
wear the seat belt in a twisted condition or
pinched between the structural parts of the seat.
Put on the seat belt if the instructional seat is
used. Use the instructional seat only to train new
operators or to find a problem. The instructional
seat is only for short periods of use.
Do not let children use the instructional seat or be
in the cab. Do not let other persons use the
instructional seat or be in the cab.
Drive the machine at slower speed and on level
ground when the instructional seat is used. Do not
start, stop, or turn quickly when the instructional
seat is used. Do not drive on highways or public
roads when the instructional seat is used.
GUID-5BA328EA-7732-4CE8-97B2-6511151E943C-high.jpg [High]
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1. General
1-10 Auger Header
4283613M1