
HPS®Square Body LoPro Series
7. SERVICE............................................................................. 22
7.1 Removal from System ...................................................................... 22
7.1.1 Pneumatic Version ..................................................................................... 22
7.1.2 Manual Version ........................................................................................... 22
7.2 Actuator Assembly – PneumaticVersion .......................................... 23
7.2.1 Actuator Assembly Removal and Disassembly ....................................... 23
7.2.2 O-Ring Replacement ................................................................................. 23
7.2.3 Actuator Assembly Installation .................................................................. 24
7.3 Actuator Assembly – ManualVersion................................................ 24
7.3.1 Actuator Assembly Removal and Disassembly ....................................... 24
7.3.2 O-Ring Replacement ................................................................................. 25
7.3.3 Actuator Assembly Installation .................................................................. 25
7.4 Limit Switches – Pneumatic Actuation Only...................................... 26
7.4.1 Limit Switch Removal................................................................................. 26
7.4.2 Limit Switch Installation .............................................................................. 26
7.4.3 LS Retrofit .................................................................................................. 26
7.4.4 Limit Switch Adjustment ............................................................................. 27
7.5 Solenoid PilotValve Service – Pneumatic Actuation Only................. 27
7.6 Replacement Parts List..................................................................... 29
8.Trouble Shooting.................................................................. 30
8.1Problems and Diagnosis Pneumatic Actuation .................................. 30
8.1.1 Won’t close completely .............................................................................. 30
8.1.2 Won’t open completely............................................................................... 30
8.1.3 Opens slowly or in jumps .......................................................................... 30
8.1.4 Won’t open at all ......................................................................................... 31
8.1.5 Squeaks when opening and/or closing ..................................................... 31
8.1.6 Leaks across closed nosepiece seal ....................................................... 31
8.1.7 Leaks from atmosphere when closed ...................................................... 31
8.1.8 Leaks from atmosphere when open ......................................................... 32
8.1.9 Leaks from atmosphere at all times .......................................................... 32
8.1.10 Air leaks from around piston when open ................................................ 32
8.1.11 Air leaks from vent hole while opening.................................................... 32
8.1.12 Air leaks from vent hole when open........................................................ 32
8.1.13 Limit switches not sending signals .......................................................... 32
8.1.14 Solenoid valve buzzes or doesn’t work .................................................. 32
8.2ProblemsandDiagnosisManualActuation ....................................... 33
8.2.1 Won’t close completely .............................................................................. 33
8.2.2 Won’t open completely............................................................................... 33
8.2.3 Difficult to open/close or Squeaks............................................................. 33
8.2.4 Leaks across closed nosepiece seal ....................................................... 33
8.2.5 Leaks from atmosphere when closed ...................................................... 33
8.2.6 Leaks from atmosphere when open ......................................................... 34
8.2.7 Leaks from atmosphere at all times .......................................................... 34
8.3CausesandRemedies ...................................................................... 34
8.3.1 Spring failure – Pneumatic Actuation Only................................................ 34
8.3.2 Body damage ............................................................................................. 34
8.3.3 Port flange damage .................................................................................... 34
8.3.4 Particulates, condensation, and corrosion ............................................... 35
8.3.5 Bellows failure ............................................................................................ 35
8.3.6 Nosepiece seal failure ............................................................................... 35
8.3.7 Bonnet seal failure ..................................................................................... 35
8.3.8 Piston seal failure – Pneumatic Actuation Only ........................................ 35
8.3.9 Stem seal failure – Pneumatic Actuation Only .......................................... 36
8.3.10 Bonnet seal omission............................................................................... 36
8.3.11 Nosepiece seal omission......................................................................... 36
8.3.12 Improper assembly.................................................................................. 36
8.3.13 Loose piston hold down screw –............................................................. 36
8.3.14 Inadequate lubrication.............................................................................. 36