Motorline professional KVM205 Instruction Manual

v1.2
REV. 01/2023
KVM205 - KVM210 - KVM215
KVM205-KVM210-KVM215
EN
USER/INSTALLER MANUAL

1A 1B
1B
4A
4B
5A
6A
5B
7A
7B
8A
8A
8A
8B
8B
8B
9A
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9B
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11A
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ENEN
00. CONTENT 01. SAFETY INSTRUCTIONS
INDEX
TECHNICAL CHARACTERISTICS
MOTOR DIAGRAM
DIMENSIONS OF THE MOTOR AND MANEUVER BOARD
PACKAGE
. SAFETY INSTRUCTIONS
. THE AUTOMATION
AUTOMATION INSTALLATION
INSTALLATION GUIDE
. INSTALLATION
MC200 CONTROL BOARD
SET THE SETTINGS OF SWITCH FUNCTIONS
CONNECTIONS
. PROGRAMMING
BUTTONS
DISPLAY
LEDS
ERRORS MAP
CONNECTION SCHEME
INSTRUCTIONS FOR FINAL CONSUMERS / TECHNICIANS
. TROUBLESHOOTING
. CONNECTION SCHEME
COURSE PROGRAMMING(Working Time)
AUTOMATIC CLOSING
PARAMETER CONFIGURATION (P1-01 to P1-16)
PARAMETER CONFIGURATION (P2-01 to P2-13)
PARAMETER CONFIGURATION (P3-01 to P3-06)
This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed of
as other household waste at the end of its useful life. To avoid
possible harm to the environment or human health resulting
from the uncontrolled disposal of waste, separate these items
from other types of waste and recycle them responsibly to
promote the sustainable reuse of material resources. Home
users should contact the dealer where they purchased this
product or the National Environment Agency for details on
where and how they can take these items for environmentally
safe recycling. Business users should contact their vendor and
check the terms and conditions of the purchase agreement.
This product and its electronic accessories should not be
mixed with other commercial waste.
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
theproductandobserveallsafetyproceduresinthismanual.
ATTENTION:

2A EN
GENERAL WARNINGS
•This manual contains very important safety and usage information.
very important. Read all instructions carefully before beginning the
installation/usage procedures and keep this manual in a safe place
that it can be consulted whenever necessary.
•This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
•Thismanualisintendedfirstlyforspecializedtechnicians,anddoesnot
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
•The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
•Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
•Do not use the product if it is necessary repair or adjustment is
required.
•When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
•The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical,sensorialormentalcapacitiesarelower,orbypersonswithout
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
•Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
•Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
•You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
•Provide the manual of the product to the user and let them know how
to handle it in an emergency.
•If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
•Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
•Do not install the product in explosive site.
•Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
•Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
•Thecentralmustbeinstalledonasafeplaceofanyfluid(rain,moisture,
etc.), dust and pests.
•You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
•If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
01. SAFETY INSTRUCTIONS

3A EN
01. SAFETY INSTRUCTIONS
September 2009.
•Attach thepermanent label for the manual release as closeas possible
to the release mechanism.
•Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
•If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
•The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
•Keep this manual in a safe place to be consulted whenever necessary.
•If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
•Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,
turn off the power and do not use it until all safety conditions have
been met.
•In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
•Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
•Do not perform any operation on mechanical elements or hinges if the
product is in motion.
RESPONSABILITY
•Supplier disclaims any liability if:
•Product failure or deformation result from improper installation
use or maintenance!
•Safety norms are not followed in the installation, use and
maintenance of the product.
•Instructions in this manual are not followed.
•Damaged is caused by unauthorized modifications
•In these cases, the warranty is voided.
MOTORLINE ELECTROCELOS SA.
Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
Barcelos, Portugal
SYMBOLS LEGEND:
• Important safety
notices
• Useful information
• Programming
information
• Potentiometer
information
• Connectors
information
• Buttons
information

4A 4B
•
•
•
•
•
• •
•
•
•
ENEN
The KVM, KVM and KVM are shaft-driven automations for automating industrial sectional
doors, with the possibility of horizontal or vertical application. The easy installation, configuration and
maintenance makes it ideal for all types of sectional doors.
02. THE AUTOMATION 02. THE AUTOMATION
TECHNICAL CHARACTERISTICS PACKAGE
01• 01 KVM motor
02• 01 Maneuver board (with control board)
03• 02 Motor fixing plate
04• 01 Current
05• 02 Dowel safety bushings
06• 04 Motor fixing screws
07• 01 Dowel/key
08• 01 Cable entry glands
09• 01 Hoist
10• 01 Gearbox for shaft
TECHNICAL CHARACTERISTICS
KVM205 KVM210 KVM215
Power supply Vac  Hz
Power W W W
Starting force Nm Nm Nm
Reduction rate :
Rotation speed without load  RPM / Hz
Maximum limit of limit switch  turns - using full encoder value
Type of lubricant Oil
Noise dB
Shaft output hole diameter 25,4mm
Operating temperature -25~+55C
Protection class IP54
Working frequency 25% 
Thermal protection 120C
Motor rotational speed 1250 RPM / 50Hz
Weight 20Kg ,Kg ,Kg

5A 5B
301
252
266
215
185
135
375
284
236
55
82
55
82
147
ENEN
02. THE AUTOMATION
DIMENSIONS OF THE MOTOR AND MANEUVER BOARD
01• Encoder
02• Motor thermal protection line
03• Motor lead wire
04• Connectors
05• Cable glands
06• Hoist protection switch
07• Motor power supply line
08• Encoder signal line
1•
2•
3•
4•
5•
6•
8•
White
GND Yellow
BWhite
AVcc
White
Blue
Brown
Black
Yellow and Green
ELECTRICAL TERMINALS
02. THE AUTOMATION
MOTOR DIAGRAM
7•
7•
8•
U
V
W
PE
Green
Purple
Pink
Red
White
Yellow
GND
B
A
Vcc
COM
OH

6A
2
3
5
41
1
2
3
4
5
30~100mm 30~100mm
350mm
EN
. INSTALLATION
ASSEMBLE THE SHAFT
Leave an excess of 350mm on the spring shaft beyond the bracket. Insert a dowel protection
bushing.
FITTING THE MOTOR
Place the motor on the shaft leaving about 3 to 10 cm on both sides of the motor (detail A).
MARK THE HOLES
Place the plates on the motor without fully tightening (one on each side).
Place the plates against the wall and mark the holes.
DRILL THE HOLES
Remove the motor plates and drill holes to secure the motor.
FIX THE MOTOR
Screw the plates to the wall and then to the motor.
Insert dowel and then place the dowel protection bushing, lean against the
motor and tighten it.
AUTOMATION INSTALLATION
• The gearmotor must be installed in a protected area, without risk of damage.
• The fixing surface must be solid.
• Appropriate accessories must be used to fix the motor to the fixing surface.
• Install pipes suitable for the passage of electrical cables, in order to guarantee full protec-
tion against mechanical damage.
• The door structure must be strong enough, with efficient hinges.
• There must be no friction between fixed parts and moving parts.
DETAIL A
You can install the motor horizontally or vertically, the procedure is the same.
See detail A.

7A 7B
1
4
3
3
2
1
2
3
4
8
9
10
1
2
3
ON
1 2
COM
GND
B
A
VCC
OH
OP
CL
ST
RAD
COM
24V
COM
INF
FUNC
L N PE U V W
D15
R43
D16
R111
D17
R112
D18
R113
D24
R115
D23
R114
1
2
3
4
5
6
7
OPEN
STOP
CLOSE
KEY-6
SET
1
2
3
4
8
9
10
1
2
3
ON
1 2
COM
GND
B
A
VCC
OH
OP
CL
ST
RAD
COM
24V
COM
INF
FUNC
L N PE U V W
D15
R43
D16
R111
D17
R112
D18
R113
D24
R115
D23
R114
1
2
3
4
5
6
7
OPEN
STOP
CLOSE
KEY-6
SET
OPEN
STOP
CLOSE
KEY-6
SET
2
1
3
1
2
3
4
8
9
10
1
2
3
ON
1 2
COM
GND
B
A
VCC
OH
OP
CL
ST
RAD
COM
24V
COM
INF
FUNC
L N PE U V W
D15
R43
D16
R111
D17
R112
D18
R113
D24
R115
D23
R114
1
2
3
4
5
6
7
FUSE
1
2
3
4
12
13
14
15
16
17
ON
1 2
COM
GND
B
A
VCC
OH
OP
CL
ST
RAD
COM
24V
COM
INF
FUNC
L N PE U V W
D15
R43
D16
R111
D17
R112
D18
R113
D24
R115
D23
R114
D13
R30
5
6
7
8
9
10
11
FUSE
CN2
CN3CN4CN5
CN1
ENEN
. INSTALLATION
INSTALLATION GUIDE
1500mm
Maneuver
board with
control
board
Motor
MARK THE HOLES
Make a mark on the wall at a distance of
1500mm from the floor.
Place the base of the switchboard on the
marking. Mark the places to drill.
1
MAKE THE HOLES
Drill holes in the marked locations.
2
FIX THE CONTROL BOARD
Apply the anchors and fix the control board
to the wall.
3
CONNECT THE CONTROL BOARD
Insert the wires through the bottom of the
control board. Install the control board
cover.
Close the cover and tighten the screws until
the box is completely fixed.
4
A
A
Display
Buttons
Main Board
• You must not touch the board components when it is connected to the mains (LEDs are lit).
03. INSTALLATION
MC200 CONTROL BOARD
SWITCH
STATUS LEDS
POWER LED

8A 8B
DIPPER
ENEN
04. PROGRAMMING
SET THE SETTINGS OF SWITCH FUNCTIONS
CONNECTIONS
•Dipper 1 must always be
set to OFF
ON•allowsaccesstotheprogramming
menu ;
OFF •DOES NOT allow access to the
programming menu.
OPEN
STOP
CLOSE
KEY-6
SET
OPEN button: used to open the door;
STOP button: stops the door movement;
CLOSE button: used to close the door.
SET button: used to confirm and enter the menus;
BUTTONS
04. PROGRAMMING
LED DESCRIPTION ON OFF
D Power supply Power Supply ON Power Supply OFF
D OH input
(hoist/motor overheating) Everything OK • Overheating motor
• Hoist protection
(ERROR 9 is displayed)
D OP input
(OPEN button) NC State NO State
D CL input
(CLOSE button) NC State NO State
D ST input
(STOP button) NC State NO State
D INF input
(security device) NC State NO State
D RAD input
(Step-by-step button) NC State NO State
LEDs
Not used
Input Code:
Manual
Mode
Automatic Closing
Mode
Number Instructions
STOP
OPEN
CLOSE
INFRA
DOR
Step-by-Step
Average limit
Interconnection
Motor position /
Menu
Operating Mode
CONNECTIONS OF ELECTRIC LIMIT SWITCH
CN1
L• 230V power
N• 230V power
PE • Ground wire
U• Motor output
V• Motor output
W• Motor output
-
-
-
Blue
Brown
Black
CN2
01 • GND Negative enconder
02 • BRS485B
03 • ARS485A
04 • VCC Positive Encoder
Green
Purple
Pink
Red
CN3
05 • COM Common
06 • OH Thermal protection input (NC)
07 • OP Open
08 • CL Close
09 • ST Stop
10 • RAD Pedestrian door protection(NC) or Step by Step(NO) (see options in P-)
11 • COM Common
White cable
Yellow cable
-
-
-
-
-
CN4
12 • V Output for auxiliary accessories (max 200mA)
13 • COM Common
14 • INF Photocells
CN5
15 • F1 Multifunction contact (NO) (see options P-)
16 • Not used
17 • CO Multifunction contact (COM) (see options P-)
DISPLAY
MEMORIZE COURSE
1• Press SET for more than 3 seconds, the display will show P0, then press SET, the display will show LO
(open position).
2• Press and hold the OPEN (UP) button until the door reaches the desired opening position.
3• Press SET to save the settings.
4• The display shows L1 (closed position).
5• Press and hold the CLOSE button until the door descends to the desired position (Close).
6 • Press SET to save the settings.
7• "0-" appears on the display, indicating that the course has been completely memorized.
8• Press the STOP button 2 times
COURSE PROGRAMMING (Working Time)

9A 9B
ENEN
PARAMETER CONFIGURATION (P1-01 to P1-16)
04. PROGRAMMING04. PROGRAMMING
1• Press and hold the SET button for more than 3 seconds, and the display will show P0. Click on the OPEN
button and select parameter P1.
2• Then press the SET button to enter the P1 parameter setting.
3• Display will show P1-01. With the OPEN or CLOSE button, select the desired parameter between P1-01 to P1-16.
4• Press the SET button to enter the parameter and view the set value.
5• Press OPEN or CLOSE to change the value to the desired value.
6• Press SET button to save the chosen values.
7• Press the STOP button 2 times to exit the menu.
PARAMETER P
Number Instructions Configurable values Factory value
P1 - 1 Opening Frequency (Speed)  - Hz Hz
P1 -  Closing frequency (Speed)  - Hz Hz
P1 -  Slowdown speed  - 1 
P1 -  Pause time  - 600 
P1 -  Force  - 1 
P1 -  Start ramp  - 2 
P1 -  Deceleration time  - 1 
P1 -  Multifunction output
  off;   closed;
  open;   movement;
  air curtain;
hoist alarm

P1 -  Human presence at the opening  off
 activated 
P1 - 1 Human presence at the closing  off
 activated 
P1 - 11 Opening encoder value Only reading
P1 - 1 Closing encoder value Only reading
P1 - 1 Intermediate encoder value Only reading
P1 - 1 Start frequency  - Hz Hz
P1 - 1 Inversion time  -  
P1 - 1 Restore factory values   Recovery 
PARAMETER CONFIGURATION (P2-01 a P2-13)
PARAMETER P
Number Instructions Configurable values Factory value
P2 - 1 Upper limit adjustment  -  *
P2 -  Lower limit adjustment  -  
P2 -  Excessive opening alarm  - 2 
P2 -  Excessive closing alarm  - 200 
P2 -  Photocells distance  - 30000 
P2 -  Current coefficient  - 90% 
P2 -  Braking frequency  - 35 
P2 -  Locked rotor time
 -  (at  this
function is turned off)

P2 -  STOP type   (NO)   (NC)   (NC)
P2 - 1 Photocell types   (NO)   (NC)   (NO)
P2 - 11 Step-by-step function   open, stop, close
1 = Step by Step   (NO)
P2 - 1 Change RAD Input   (NC) Stop
1 = (NO) Start - P/P   (NO) Start - P/P
P2 - 1 Restore factory values   recover 
* Allows adjustment without programming.
1• Press and hold the SET button for more than 3 seconds, and the display will show P0. Click on the OPEN
button and select the parameter P2.
2• Then press the SET button to enter the P2 parameter setting.
3• Display will show P2-01. With the OPEN or CLOSE button, select the desired parameter between P2-01 to P2-13.
4• Press the SET button to enter the parameter and view the set value.
5• Press OPEN or CLOSE to change the value to the desired value.
6• Press SET button to save the chosen values.
7• Press the STOP button 2 times to exit the menu.
AUTOMATIC CLOSING
You can change the motors operating mode, between manual mode and automatic closing mode, by
pressing the STOP button for  seconds.
In automatic mode, the gate, after opening, will wait the time defined in P- and then it will close.
After setting the automatic closing value, check if it is activated in the Operating Mode (
automatic closing activated, automatic closing deactivated).
Manual
Mode
Automatic Closing
Mode