Motorline professional OL1500 Use and care manual

V1.0
REV. 09/2022
OL1500 | 2000 110v EN
USER'S AND INSTALLER'S MANUAL

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ENEN
00. CONTENT 01. SAFETY INSTRUCTIONS
INDEX STANDARDS TO FOLLOW
STANDARDS TO FOLLOW
TECHNICAL SPECIFICATIONS
DESCRIPTION
PRELIMINARY CHEKS
DIMENSIONS
01. SAFETY INSTRUCTIONS
02. OPERATOR
03. INSTALLATION
PREPARING THE FOUNDATION PLATE
POSITIONING THE OPERATOR
DESCRIPTION OF THE SYSTEM
ACCESSORIES
FIXING OPERATOR
RELEASING THE OPERATOR
INSTALLING THE RACK
INSTALLING LIMIT SWITCH PLATE
MAINTENANCE AND REPAIRS
CLUTCH ADJUSTMENT
INSTALLATION TOOLS
ATTENTION:
FOR OL
04. CONNECTIONS OF THE MOTOR
FOR OL
This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed
of as other household waste at the end of its useful life. To
avoid possible harm to the environment or human health
resulting from the uncontrolled disposal of waste, separate
these items from other types of waste and recycle them
responsibly to promote the sustainable reuse of material
resources. Home users should contact the dealer where
they purchased this product or the National Environment
Agency for details on where and how they can take these
items for environmentally safe recycling. Business users
should contact their vendor and check the terms and
conditions of the purchase agreement. This product and
its electronic accessories should not be mixed with other
commercial waste.
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
theproductandobserveallsafetyproceduresinthismanual.

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01. SAFETY INSTRUCTIONS01. SAFETY INSTRUCTIONS
GENERAL WARNINGS
•This manual contains very important safety and usage information.
Read all instructions carefully before beginning the installation/
usage procedures and keep this manual in a safe place that it can be
consulted whenever necessary.
•This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
•Thismanualisintended firstly for specializedtechnicians, and does not
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
•The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
•Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
•Do not use the product if it is necessary repair or adjustment is
required.
•When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
•The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical,sensorialormentalcapacitiesarelower,orbypersonswithout
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
•Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
•Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
•You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
•Provide the manual of the product to the user and let them know how
to handle it in an emergency.
•If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
•Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
•Do not install the product in explosive site.
•Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
•Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
•The central must be installedonasafe placeof anyfluid (rain,moisture,
etc.), dust and pests.
•You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
•If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
September 2009.
•Attach the permanent label for the manual release as close as possible
to the release mechanism.

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01. SAFETY INSTRUCTIONS01. SAFETY INSTRUCTIONS
•Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
•If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
•The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
•Keep this manual in a safe place to be consulted whenever necessary.
•If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
•Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,
turn off the power and do not use it until all safety conditions have
been met.
•In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
•Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
•Do not perform any operation on mechanical elements or hinges if the
product is in motion.
SYMBOLS LEGEND:
• Important safety
notices
• Useful information
• Programming
information
• Potentiometer
information
• Connectors
information
• Buttons
information
RESPONSABILITY
•Supplier disclaims any liability if:
•Product failure or deformation result from improper installation
use or maintenance!
•Safety norms are not followed in the installation, use and
maintenance of the product.
•Instructions in this manual are not followed.
•Damaged is caused by unauthorized modifications
•In these cases, the warranty is voided.
MOTORLINE ELECTROCELOS SA.
Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
Barcelos, Portugal

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02. OPERATOR
TECHNICAL SPECIFICATIONS DIMENSIONS
02. OPERATOR
Technical specifications of the automated operator:
DESCRIPTION
DESCRIPTION OF THE SYSTEM
1 • Gate
2 • Rack spacer
3 • Foundation plate
4 • Fixation screw
5 • Limit switch plate
6 • Control box
7 • Capacitor
8 • Cover
9 • Rack
10 • Motor
11 • Protective cover
12 • Lock
13 • Manual release
14 • Housing
15 • Screw
1 • Motor
2 • Control board
3 • Receiver
4 • Left limit switch plate
To lay down electric cables, use rigid and/or flexible adequate tubes.
2) To avoid any kind of interference, always separate low voltage connection cables from AC110V
power cables.
3) The description of system is standard system, but we did not provide all parts. If you want
system accessories, please contact us.
5 • Right limit switch plate
6 • Rack
7 • Key selector
8 • Photocell column
9 • Safety photocells
10 • Antenna
11 • Warning light
12 • Safety edge
• Automated system for residential or industrial sliding gates with a maximum of 2000kgs.
It consists of a reversing electro-mechanical gearmotor, powered by a 110V control unit.
• The automated system houses a programmable electronic control board that enables setting of
function logics, work time and pause time, anti-crushing sensitivity as well as partial-opening
width.
• The reversing system guarantees the gate will automatically lock when the motor is not
operating.
• A release system enables the gate to be moved by hand in case of malfunction or emergency.
• The automated system was designed and built for controlling sliding gates. Do not use for any
other purpose.
OL1500 OL2000
110V 110V
• Power supply 110V, 60Hz 110V, 60Hz
• Rated absorbed power 550W 1000W
• Max speed 186mm/snd 186mm/snd
• Noise ≤ 56dB ≤ 56dB
• Operating temperature >-25ºC , <65ºC >-25ºC , <65ºC
• Protection class IP44 IP44
• Thermal protection (˚C)120˚C 120˚C
• Leaf max weight (Kg) 1500Kg 2000Kg
• Working frequency 70% 70%
• Capacitor 60F 25F and 70F

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02. OPERATOR
ACCESSORIES PREPARING THE FOUNDATION PLATE
PRELIMINARY CHECKS
03. INSTALLATION
03. INSTALLATION
You must check the operator packing before installing the automated system.
1 • 1 Motor
2 • 1 Left limit switch plate
3 • 1 Right limit switch plate
4 • 4 Screw DIN912 M5x10
5 • 1 Foundation plate
6 • 4 Ground Fixation screw
7 • 4 Motor Fixation screw
8 • 2 Key
INSTALLATION TOOLS
POSITIONING THE OPERATOR
Fit the 4 supplied nuts, as shown in Fig. 07
and Fig. 08, in the 4 holes of the plate.
1 • The foundation plate must be located
as shown in Fig. 9a (right closing) or Fig. 9b
(left closing) to ensure the rack and pinion
match correctly.
2 • Put the foundation plate to the floor,
using adequate expansion plugs and
provide one or more tubes for routing the
electric cables through the plate (Fig10
and 11).
Using a level, check if the plate is perfectly
horizontal.
Lay the electric cables to connect motor to accessories
and power supply as shown in page 4B.
To facilitate making the connections, allow the cables
to project by the required length for connection to the
control board, transformer and etc (if provided).
Position the operator on the plate, using the supplied
screws as shown in Fig. 12.
59mm
90º 90º
To ensure safety and an efficiently operating automated system, make sure the following
conditions are applied:
• The structure of the gate must be suitable for being automated. In particular, check that the
structure is sufficiently strong and rigid, and that its dimensions and weight conform to those
indicated in the technical specifications;
• Make sure that the gate slides without any inclination;
• Make sure that the gate moves uniformly and correctly, without any irregular friction during its
entire travel;
• The soil must permit sufficient stability for the expansion plugs securing the foundation plate;
• Remove any locks and lock bolts. We advise you to have any metalwork carried out before the
automated system is installed.
Fig. 07
Fig. 09a
Fig. 10
Fig. 12
Fig. 09b
Fig. 11
Fig. 08

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03. INSTALLATION
POSITIONING THE OPERATOR RELEASING THE OPERATOR
03. INSTALLATION
Adjust the distance of the operator from the gate by
referring to Fig.13. Insert supplied key on the lock, turn
it clockwise 90° (Fig.18), pull and
open the manual release (Fig.19).
After opened the manual release,
you can operate the door manually.
1 • Prepare the rack to be applied. Putting these spacers in all
holes of the rack in order to be completely secure.
2 • Manually put the gate leaf in the closed position.
3 • Positioning the first rack part to be bolted, supported on the pinion and with help of the level and
clamping tool, keep it horizontally leveled.
4 • Move the gate to manually back and forth, to ensure that the gear rack is properly seated on the
pinion and movement occurs smoothly.
5 • Set the rack in the gate. (Fig. 21) .To ensure a correct fixation, can go slowly moving the gate and setting
the gate spacers always near the pinion.
1 • Fix the operator slightly tightening the
screws as shown in Fig. 14.
3 • After the upper-cover fixed, please install
the side-cover (Fig. 17).
57mm
FIXING OPERATOR INSTALLING THE RACK
2 • After fixing the motor, screw cover (Fig. 15 and 16).
After the installation, you must remove the
exhaust screw.
Fig. 13
Fig. 14
Fig. 16 Fig. 17
Fig. 18
Fig. 15
Fig. 18 Fig. 19
Fig. 20
Fig. 21 Fig. 22

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03. INSTALLATION
INSTALLING THE RACK CLUTCH ADJUSTMENT
03. INSTALLATION
6 • Pull another element of the rack above, using a piece of additional rack teeth to synchronize the two
elements (Fig. 22).
7 • Use a level again to make sure that rack is perfectly level.
8 • Manually move the gate and carry out the operations of attachment such as with the first element,
proceeding up to the end of the gate.
1 • After having rack
nstalled, take the gate
back to the closed
position and position
the limit swicth plate on
the rack. In this closed
position, the plate should
trigger the limit switch of
the motor.
2 • Tighten the screws
DIN912 M5x12 included in
the pack, until it touches
the rack, squeezing it.
1 • Unbolt the screws and remove the cover.
2 • Access the adjusting screw. Slide the central box
forward.
3 • Adjust the screw in the upper part of the engine.
To do this, it will require a 6mm umbrako key as
shown in the image (A).
4 • Do a test to the motor’s irreversibility. To do that,
just move the gate manually. If the gate is moving, it is
necessary to refine the screw by turning clockwise (+).
If the gate does not move at idle, it means that the
screw is tightened too much. Turn it counterclockwise
(-) until the engine moves the gate at idle.
The tuning must achieve a balance between the gate ‘s
irreversibility and the engine’s power.
INSTALLING LIMIT SWITCH PLATE
MAINTENANCE AND REPAIRS
• This motor can work with all types of racks.
• When installing nylon rack, make the application following the same steps described in the
previous paragraphs. Start by placing the gate in the closed position, support the first meter
of rack pinion on the engine and keeping it level horizontally, screw the first screw. Go opening
the gate and tightening the remaining bolts. Continue adding more rack parts and repeating
the same steps to complete the installation.
• Make sure that, during the gate travel, all the rack elements mesh correctly with the pinion.
• Do not, on any occasion, weld the rack elements either to the spacers. For fixing these, use
screws and washers like in the Fig.20.
• Do not use grease or other lubricants between rack and pinion.
Carry out the following operations at least every 6 months:
• Check the efficiency of the release system.
• Check the efficiency of the safety devices and accessories.
• For any repairs, pls contact the authorised repair centers.
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 23 Fig. 24
3 • Move the gate to the open position and repeat the same process for the other limit switch plate.
4 • The limit switch plates should be installed as in Fig. 24.
left
right

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LO FO
FOLOLS FC
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24V
N ABCOM FE N P F
12 3 4 567 8 9
110Vac
LS LO FO FC
FOLOLS FC
12 3 4 5
24V
12
N ABCOM FE N P F
12 3 4 567 8 9
LS LO FO FC LA LE
FOLOLS FC
12 3 4 5
ENLELA +V
12 3 4 5
24V
12
N ABCOM FE N P F
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RY24V G B
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+24 CAP MOT
K1CK024W
25µF
110Vac
70µF
110Vac
ENEN
The motor connections must be made as shown above, by connecting the  motor wires to
the appropriate inputs of the control board.
NOTE: The wires of the permanent capacitor (Vac) must be connected directly to the
control board as shown above. The motor connections must be made as shown above, by connecting the  motor wires to
the appropriate inputs of the control board.
NOTE: In this motor you must use two capacitors, one of which works permanently and the
other only works during the start up.
With Vac use uF  uF, connected as in the scheme above.
Yellow/Green
Brown
Blue
Black Brown
Blue
Brown
Blue
MOTOR-AB
MOTOR-FE
MOTOR-AB
MOTOR-FE CAP (KCKW)
Yellow/Green
Brown
Blue
Black
Connections
Connections
Connections (PC) Connections (SC)
Connections
Wire Colors
Wire Colors
Wire Colors
Wire Colors
Ground Wire
MOTOR-AB
MOTOR-COM
MOTOR-FE
Ground Wire
MOTOR-AB
MOTOR-COM
MOTOR-FE
MOTOR WIRES | CONNECTIONS
CAPACITOR (P) | CONNECTIONS
CAPACITOR'S CONNECTIONS | CONNECTIONS
MOTOR WIRES | CONNECTIONS
Permanent
Capacitor
Permanent
Capacitor
Start up capacitor
FOR OL1500 FOR OL2000
04. CONNECTIONS OF THE MOTOR 04. CONNECTIONS OF THE MOTOR