Motorola VCD9500 User manual

VCD9500 Vehicle Cradle
VBC9500 Vehicle Battery Charger
Quick Reference Guide

2 VCD9500/VBC9500
©2009 MOTOROLA, INC. All rights reserved.
Motorola reserves the right to make changes to any
product to improve reliability, function, or design.
Motorola does not assume any product liability
arising out of, or in connection with, the application
or use of any product, circuit, or application
described herein.
No license is granted, either expressly or by
implication, estoppel, or otherwise under any patent
right or patent, covering or relating to any
combination, system, apparatus, machine,
material, method, or process in which Motorola
products might be used. An implied license exists
only for equipment, circuits, and subsystems
contained in Motorola products.
MOTOROLA, the Stylized M Logo and Symbol and
the Symbol logo are registered trademarks of
Motorola, Inc. Other product names mentioned in
this manual may be trademarks or registered
trademarks of their respective companies and are
hereby acknowledged.
Motorola, Inc.
One Motorola Plaza
Holtsville, N.Y. 11742-1300
http://www.motorola.com/enterprisemobility
Warranty
For the complete Motorola hardware product
warranty statement, go to: http://www.motorola.com/
enterprisemobility/warranty.
Patents
This product is covered by one or more patents. For
patent information go to: http://www.motorola.com/
enterprisemobility/patents.

Quick Reference Guide 3
Introduction
This guide describes how to install and use the
VCD9500 Vehicle Cradle and the VBC9500 Vehicle
Battery Charger.
The VCD9500:
• holds the MC9500 securely in place
• provides power for operating the MC9500
• re-charges the battery in the MC9500
• provides power to the Vehicle Battery Charger.
The VBC9500:
• holds the battery securely in place
• charges a spare 4800 mAh battery.
The cradle and charger are powered by the vehicle’s
12VDC or 24VDC electrical system.
For detailed information about the MC9500-K, refer
to the MC9500-K Mobile Computer User Guide (p/n
72E-118501-xx), and the MC9500-K Mobile
Computer Integrator Guide (p/n 72E-118503-xx).
Requirements
Vehicle Cradle Mounting
• four #10-32 self-locking nuts (included)
• four #10 washers (included)
• a drill with a #2 (0.221”) or 6 mm drill bit.
Vehicle Cradle Power Connection
• power input cable (included), p/n 25-61987-01R
• UL Listed in-line fuse rated 250 VDC, 5 A
(included), must be used if not connecting to
vehicle’s fuse panel.
• in-line fuse holder (included), must be used if not
connecting to vehicle’s fuse panel.

4 VCD9500/VBC9500
Vehicle Battery Charger Mounting
• two M4 x 0.7 screws of appropriate length for
mounting surface
• two M4 lock washers
• a drill with a #8 (0.204”) or 5 mm drill bit.
Vehicle Battery Charger Power Connection
• auto-charger cable, p/n VCA9500-01R
or
• jumper cable, p/n 25-122028-01R.
Parts of the Vehicle Cradle
Power Port
Mounting Screws
Release Lever
Comm Port

Quick Reference Guide 5
Parts of the Vehicle Battery
Charger
VCD Connector Pin-Outs
Power Input Connector
Pin Signal
1V+
2V+
3 Chassis ground
4 Chassis ground
Power Port
BOTTOM VIEWREAR VIEW
Mounting Holes
Release Button
1
Connector on Cradle
1

6 VCD9500/VBC9500
USB Comm Connector
Pin Signal
1 USB_VBUS
2USB_N
3USB_P
4Ground
5Ground
6N/C
7CradleDetect
8 - 12 N/C
13 USB_ID
14, 15 N/C
CAUTION ROAD SAFETY - Do not use
the MC9500-K while driving. Park the
vehicle first. Always ensure the
MC9500-K is fully inserted into the cradle.
Do not place it on the seat or where it can
break loose in a collision or sudden stop.
Lack of proper insertion may result in
property damage or personal injury.
Motorola is not responsible for any loss
resulting from the use of the products
while driving. Remember: Safety comes
first.

Quick Reference Guide 7
Mounting the Vehicle Cradle
1. Select a mounting location for the cradle. It
should be flat, and must provide adequate
support for the cradle.
2. Prepare the mounting surface to accept four
#10-32 studs, using the mounting template
below. Drill four holes with a #2 or 6 mm drill bit.
3. Position the cradle on the mounting surface.
CAUTION Only mount the Vehicle Cradle
in a vertical position with the release level
at the top or in a horizontal position with
the mobile computer display facing up.
Never mount the vehicle cradle on the
side or upside down or on a wall that can
be subject to impact or collision of greater
than 40Gs, in accordance with SAE J1455
Section 4.10.3.5
1.5”
3.81 cm
1.2”
3.05 cm

8 VCD9500/VBC9500
4. Fasten it using four #10 washers and four #10-32
self-locking nuts.
Power Connection
Please read all of these instructions before
beginning.
To connect the cradle to power:
1. Locate the vehicle power source.
CAUTION Do not install a Vehicle Cradle
on or near an air bag cover plate or within
an aerobic zone. Also, do not install it in a
location that affects vehicle safety or
driveability.
WARNING!A properly trained technician
must perform the power connection.
Improper connection can damage your
vehicle, cradle or mobile computer. Refer
to the vehicle’s Owner’s Manual for
instructions for removing power.
CAUTION When setting up connection for
this cradle, only use the power input cable
provided with this cradle.

Quick Reference Guide 9
2. Route the power input cable from the cradle’s
power port to the connection point for the
vehicle’s power source.
NOTE The ideal location for connecting
the vehicle cradle power input cable
would be an accessory output in your
vehicle’s fuse panel. The vehicle cradle
should be added to a circuit with a
maximum load capacity for the cradle and
the original circuit. Refer to the vehicle’s
Owner’s Manual for identification of the
circuit.
If a fused output is not available, the
vehicle cradle must be installed with the
provided in-line fuse holder and UL Listed
5A fuse. The fuse protects the vehicle
from an electrical short on the power line
to the cradle.
To use the cradle to charge the
MC9500-K, when the vehicle’s ignition is
off, connect the cradle to unswitched
power.
NOTE The means of routing and
securing the power input cable from the
cradle through to the vehicle power
source is extremely important. Hazards
associated with improper wiring can be
severe. To avoid unintentional contact
between the wire and any sharp edges,
provide the cable with proper bushings
and clamping where it passes through
openings. If the wire is subjected to
sharp surfaces and excess engine
vibration, the wiring harness insulation
can wear away, causing a short between
the bare wire and chassis. This can start
a fire. To avoid any mishaps, all wiring
should be routed away from moving
parts, high temperature areas and any
contaminants.

10 VCD9500/VBC9500
3. When using the supplied in-line fuse holder
(which must be used if not connecting to
vehicle’s fuse panel):
a. Ensure the fuse holder contains a 5A UL
Listed slow-blow fuse.
b. Splice the fuse holder to the end of the red V+
wire, as shown below. Make the distance
from the fuse to the power connection point
as short as possible.
4. Prepare the cable termination.
a. Red wire: connect to a +12 or 24 VDC vehicle
power source.
b. Black wire and Shield wire: connect to vehicle
ground wire or chassis ground.
Shield Wire (bare wire)
Ground Wire (black)
V+ Power (red)
5A Fuse and Fuse Holder

Quick Reference Guide 11
5. Connect the power input cable into the power
port on the cradle.
To see if the cradle has power, insert the MC9500-K.
The Charging LED on the MC9500-K blinks slowly to
indicate charging and turns solid amber when the
battery is completely charged. See MC9500-K LED
Indicators on page 19 for other indications.
NOTE How the cable terminates
depends on the vehicle. If the vehicle has
a power output connector, then you must
attach a mating connector to the end of
the power cable. You may be able to
connect to a fuse panel with a simple
blade terminal or commercially available
connector. Consult the vehicle Owner’s
Manual for information on how to access
the power supply in the vehicle.
CAUTION Secure the power cable within
(6.0 in.) from the cradle to reduce possible
cable vibration and or damage from items
striking the cables.
When installing the cradle with an
adjustable mount, a loop must be
provided between the cradle and the point
which the cable is secured.

12 VCD9500/VBC9500
Mounting the Vehicle Battery
Charger
1. Select a mounting location for the charger. It
should be flat, and must provide adequate
support for the charger.
2. Prepare the mounting surface to accept two M4
screws, using the mounting template below. Drill
two holes with a #8 or 5 mm drill bit.
3. Position the charger on the mounting surface.
CAUTION Only mount the Vehicle Battery
Charger in a vertical position with the
release button at the top position. Never
mount the vehicle battery charger on the
side or upside down or on a wall that can
be subject to impact or collision of greater
than 40Gs, in accordance with SAE J1455
Section 4.10.3.5
4.86 mm
(1.912 in.)

Quick Reference Guide 13
4. Fasten it using two M4 lock washers and two M4
x 0.7 screws.
Power Connection
To connect the cradle to power:
1. Connect the barrel jack of the auto-charge cable
into the power input port on the charger.
CAUTION Do not install a Vehicle Battery
Charger on or near an air bag cover plate
or within an aerobic zone. Also, do not
install it in a location that affects vehicle
safety or driveability.

14 VCD9500/VBC9500
2. Rotate the plug and secure in the cable channel.
3. Plug the auto-charge cable into the vehicle
cigarette lighter.
Mounting the Cradle and Charger
with Mounting Bracket
To mount the Vehicle Cradle and Vehicle Battery
Charger together with the mounting bracket:
1. Select a mounting location for the cradle/charger.
It should be flat, and must provide adequate
support for the cradle and charger.
2. Prepare the mounting surface to accept four
#10-32 studs, using the mounting template
below. Drill four holes with a #2 or 6 mm drill bit.
CAUTION Only mount the Vehicle Cradle,
Vehicle Battery Charger and bracket in a
vertical position with the release level at
the top or in a horizontal position with the
mobile computer display/spare battery
facing up. Never mount the cradle/charger
on the side or upside down or on a wall
that can be subject to impact or collision of
greater than 40Gs, in accordance with
SAE J1455 Section 4.10.3.5

Quick Reference Guide 15
3. Secure the charger to the mounting bracket
using two M4 lock washers and two M4 x 0.7
screws.
4. Align the four mounting holes on the mounting
bracket with the four screws on the cradle.
5. Position the cradle/charger on the mounting
surface.
1.5”
3.81 cm
1.2”
3.05 cm

16 VCD9500/VBC9500
6. Fasten it using four #10 washers and four #10-32
self-locking nuts.
7. Connect one end of the jumper cable to the
power input on the charger.
8. Connect the other end of the cable to the power
output port on the cradle.
CAUTION Do not install a cradle/charger
on or near an air bag cover plate or within
an aerobic zone. Also, do not install it in a
location that affects vehicle safety or
driveability.

Quick Reference Guide 17
MC9500-K Insertion and Removal
NOTE The vehicle cradle supports the
insertion and charging of an MC9500-K
with a 4800 mAh battery.
Ensure that the cradle is in the open
position before inserting the MC9500-K.

18 VCD9500/VBC9500
To ensure the MC9500-K was inserted correctly,
listen for the audible click that signifies that the
MC9500-K button release locking mechanism was
enabled and the MC9500-K was locked into place.
MC9500-K Charging
1. Ensure the cradle is connected to a power
source. See Power Connection on page 8.
2. Insert the MC9500-K into the cradle. See
MC9500-K Insertion and Removal on page 17.
The MC9500-K starts to charge through the cradle
as soon as it is inserted. This does not deplete the
vehicle battery significantly. The 4800 mAh battery
charges in approximately six hours. See MC9500-K
CAUTION Ensure that the MC9500-K is
fully inserted into the cradle. Lack of
proper insertion may result in property
damage or personal injury. Motorola, Inc.
is not responsible for any loss resulting
from the use of the products while driving.

Quick Reference Guide 19
LED Indicators on page 19 for all charging
indications.
MC9500-K LED Indicators
LED Indication
MC95XX Battery Charging (LED is on
MC9500-K)
Off MC9500-K is not in cradle,
MC9500-K is not seated
correctly, or cradle is not
powered.
Fast Blinking Amber
(twice a second) Error in charging (not within battery charging temperature
or charging for too long
without completion). Check
placement of MC9500-K.
Slow Blinking Amber
(once every two
seconds)
A healthy MC9500-K battery is
charging.
Slow Blinking Red
(once every two
seconds)
An unhealthy MC9500-K
battery is charging.
Solid Green A healthy battery is fully
charged.
Solid Red Unhealthy battery is fully
charged.

20 VCD9500/VBC9500
Spare Battery Charging
To charge a spare battery in the VBC:
1. Insert the battery bottom first in to the VBC.
2. Push the battery into the VBC until it snaps into
place.
Battery LED Indicators
LED Indication
Off Battery is not seated correctly, or
charger is not powered.
Slow Blinking
Amber (once every
two seconds)
A healthy battery is charging.
Slow Blinking Red
(once every two
seconds)
An unhealthy battery is charging.
Solid Green A healthy battery is fully charged.
Solid Red An unhealthy battery is fully
charged.
Fast Blinking
Amber
(twice a second)
Error in charging (not within
battery charging temperature or
charging for too long without
completion).