MSA Cairns XR2 User manual

Operating Manual
MSA Cairns XR2
Technical Rescue Helmet
Order No.:PQ120200/00
Print Spec: 10000005389 (EO)
MSAsafety.com

© MSA 2021. All rights reserved
WARNING!
Read this manual carefully before using or maintaining the device. The device will perform as designed only if it is used
and maintained in accordance with the manufacturer's instructions. Otherwise, it could fail to perform as designed, and
persons who rely on this device could sustain serious injury or death.
The warranties made by MSA with respect to the product are voided if the product is not installed and used in
accordance with the instructions in this manual. Please protect yourself and your employees by following the
instructions.
Please read and observe the WARNINGS and CAUTIONS inside. For additional information relative to use or repair, call
1-800-MSA-2222 during regular working hours.
MSA is a registered trademark of MSA Technology, LLC in the US, Europe and other Countries. For all other trademarks
visit https://us.msasafety.com/Trademarks.
Thank you for purchasing your new MSA Cairns Technical Rescue Helmet. Welcome to the MSA Cairns Community of
technical rescue helmet owners! Congratulations: you've just joined the thousands of Cairns technical rescue helmet
owners who know why MSA Cairns is the market leading technical rescue helmet in North America.
Take these three steps to become actively engaged with other helmet owners:
(1) Go to www.MSAsafety.com/registration and register your technical rescue helmet for its lifetime warranty.
(2) Follow us on Facebook (facebook.com/MSAsafetyFire) and Twitter (@MSAsafety, #lovemyCairns).
(3) Visit our active fire service brotherhood of MSA Cairns Technical rescue helmet owners at MSAFIRE.com
KEYWORD: CairnsCommunity.
1000 Cranberry Woods Drive
Cranberry Township, PA 16066
USA
Phone 1-800-MSA-2222
Fax [phone]
For your local MSA contacts, please go to our website www.MSAsafety.com

Contents
1 Dangers, Warnings and Cautions 4
2 Description 5
2.1 Overview 5
2.2 Technical Specifications 5
3 Use and Adjustment 6
3.1 Basic Adjustments 6
3.2 Advanced Adjustments 7
3.2.1 Ride Height Adjustment 7
3.2.2 Nape Strap Height Adjustment 7
4 Accessories 9
4.1 Responder Goggles (GA3705) 9
4.2 Eye and Face Protection Visors 9
4.2.1 Ocular Visor (GA3702) 10
4.2.2 Face Protection Visors (Mesh GA3703 / Clear GA3704) 11
4.3 Neck Protector (GA3709) 12
4.4 Headlamp 12
4.5 Water Rescue Lateral Protection Panel (Option) (GA3701) 12
5 Care and Maintenance 13
5.1 Cleaning 13
5.1.1 Routine Cleaning 14
5.1.2 Advanced Cleaning 14
5.2 Inspection 14
5.2.1 Routine Inspection 14
5.2.2 Advanced Inspection 15
5.3 Disassembling /Reassembling 17
5.3.1 Suspension Padding 17
5.3.2 Chinstrap 18
5.3.3 Suspension and Headband Assembly 18
5.3.4 Front Plate 18
5.3.5 Rear Cover 18
5.4 Storage 19
6 Replacement Parts and Accessories 20
7 Warranty and Product Registration 22
8 Contacting MSA 23
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1 Dangers, Warnings and Cautions
WARNING!
Technical rescue is an extremely dangerous activity. All personnel who have or will have the responsibility for using or
maintaining this helmet must follow the instructions in this manual carefully. This helmet will perform as designed only if it
is used and maintained according to the instructions. Otherwise, the helmet could fail to perform as designed, and
personnel who rely on it for their safety can sustain serious personal injury or death.
This helmet does NOT provide protection from all burns, injuries, diseases, conditions, or hazards. Do not perform
Technical rescue activities without the proper training and equipment.
Use extreme caution for all operations.
Use MSA Cairns®XR2 Technical Rescue Helmets within the guidelines of NFPA 1500, Standard on Fire Department
Occupational Safety and Health Program (current edition); CFR Title 29, Part 1910, Subpart I, Personal Protective
Equipment and NFPA 1951, Standard on Protective Ensembles for Technical Rescue Incidents (current edition), as
applicable.
This helmet is NOT intended to provide protection during structural fire fighting. Do not use the helmet for structural
firefighting.
This technical rescue helmet provides LIMITED protection to the head when worn during technical rescue incidents, as
designated. Avoid exposure to flashovers, collapses, falls, and other conditions that may exceed the protective capacity
of the technical rescue helmet.
If this technical rescue helmet is exposed to heat, you may be BURNED with NO warning and NO sign of damage to the
technical rescue helmet.
The optional ANSI Z87 visor/face shields provide LIMITED protection to the area they cover. The visor provides
LIMITED protection to the area covered.
To provide maximum protection and reduce the risk of injury, adjust the helmet with all components in position to fit on
the head properly and fasten the chinstrap securely.
Do not use the helmet as a vehicular or sports helmet.
Follow the procedures in Section 5.2.1 Routine Inspection to inspect the helmet after EACH use. Replace any part of
the helmet that shows signs of wear or damage.
All plastics can degrade over time. Inspect routinely and replace damaged plastic components immediately.
Use only components and accessories that are included with the original helmet or approved by MSA. Using
unauthorized components or accessories can adversely affect helmet performance.
Do not alter, paint, or attach any item that is not recommended by MSA to the helmet.
Do not use abrasive cleaners or solvents to clean the helmet.
Use only helmet markings (front identification shields, retro reflective trim) and helmet accessories (integrated lighting
modules, communications headsets, etc.) that are supplied and/or approved by MSA.
Failure to follow these warnings can result in serious personal injury or death.
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2 Description
2.1 Overview
The helmet consists of the following components:
Figure 1 Overview MSA Cairns XR2
1Shell 5 Chinstrap
2Accessory interface 6Suspension padding
3Front plate 7Knob for headband adjustment
4Ocular visor (option)
2.2 Technical Specifications
Helmet sizes: from 6-1/2 to 8-1/8 inches (52 cm to 65 cm)
Weight (helmet only): 1.65 lb ± 0.11 lb (750 g ± 50 g)
Options:
• Headlamp
• Ocular visor
• Face shields
• Goggle mask
• Retro-reflective stickers
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3 Use and Adjustment
For adequate protection, this helmet must fit or be adjusted to the size of the user’s head.
The attention of users is also drawn to the danger of modifying or removing any of the original component parts of the
helmet, other than as recommended by the helmet manufacturer. Helmets should not be adapted for the purpose of
fitting attachments in any way not recommended by the helmet manufacturer.
3.1 Basic Adjustments
Basic adjustments should enable a high level of comfort for most users. They can be performed with the helmet on the
head.
WARNING!
To provide maximum protection, make sure to adjust the helmet properly. Tightening the ratchet beyond its limits can
cause damage to internal gears and result in reduced protection.
Do not store equipment that is not explicitly authorized by MSA in or on the helmet. The storage of gloves, wedges,
lights, and other equipment in or on the helmet can dramatically change the protective capacity of the helmet.
Failure to follow this warning can result in serious personal injury or death.
Helmet Donning
(1) Position the chinstrap as shown.
(2) Grab the helmet with both hands and install it on your head.
(3) If too tight, open the headband by adjusting the knob (anticlockwise).
Head Size Adjustment
(1) Adjust the head size using the knob (clockwise to tighten, anticlockwise to
loosen) until you reach a snug fit on the head.
(2) Check tightness: helmet should not fall when leaning forward (with open
chinstrap).
Chinstrap and Retention System Adjustment
WARNING!
Never wear the helmet without fastening and tightening the chinstrap.
Failure to follow this warning can result in serious personal injury or death.
The retention system includes 5 adjustment points (chin, sides and rear) to secure retention on the head through a tight
fit of the chinstrap and rear straps.
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(1) Close the chinstrap buckle (if not possible, loosen the adjustment).
(2) Tighten the side and rear adjustments to achieve a tight, yet
comfortable fit (ear should be comfortable).
(3) Complete the adjustment with the chinstrap adjustment.
3.2 Advanced Adjustments
The following adjustments can be used to optimize wearing and comfort of the helmet after an initial assessment. They
should be performed if the basic adjustments do not enable a comfortable fit and must be performed without wearing the
helmet. Basic adjustments may need slight changes after advanced adjustments are completed.
3.2.1 Ride Height Adjustment
The suspension position in the helmet shell can be adjusted to modify ride height (3 positions), depending on wearer’s
head size and shape.
(1) Unlock the 3 yellow tabs (left, right, rear) by pulling them forward and down
(2) Adjust the suspension depth (left, right, rear) to the most comfortable ride
height. Ensure all tabs are positioned at the same depth.
– A : for smaller head size
– C : for larger head size
(3) Lock the yellow tabs by pulling them forward and up.
3.2.2 Nape Strap Height Adjustment
Nape strap height may be adjusted to optimize tightness and rear comfort (3 positions).
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(1) Release the nape strap by pushing the adjustment clip.
(2) Place the strap in the desired position.
(3) Release the adjustment clip.
(4) Verify that the position is the same on both sides.
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4 Accessories
4.1 Responder Goggles (GA3705)
Installation
(1) Insert the plastic clip through the attachment slot until it clicks in position.
(2) Repeat the operation for the other side
Removal
(1) Push the plastic clip and slide it out of the attachment slot.
Use
(1) Grab the goggle frame with both hands and bring it down under the helmet
brim.
(2) Adjust elastic band on the face by pulling the straps to the rear, to optimize
comfort and protection.
(3) To put the helmet back in standby position, pull the elastic band clips forward
and bring the frame on the helmet shell
NOTE: It is preferable to store the goggles inside the helmet when not used to avoid premature wearing of the straps
(loss of elastic tension).
4.2 Eye and Face Protection Visors
Face shields will provide protection to the eyes and substantial areas of the face.
WARNING!
Important Information on Visors (Ocular Visor and Face Shields):
• Users should ensure the correct type of visor is fitted to their helmet for their intended activity.
• The stated levels of protection are only provided when the visor is fully in the in-use protective position.
• Ocular visors will offer little or no protection to substantial areas of the face. They must only be used where an
adequate risk assessment indicates that facial protection is not required.
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• Mesh face shields are not suitable for wildland firefighting and only suitable for non-firefighting associated activities
such as wood cutting, road clearance, etc. Additionally, they should not be used where there is a risk of exposure to
heat, flame, sparks, splashes of harmful or molten liquids, or electricity.
• Visors meeting the requirements for electrical properties according to EN 14458 provide limited protection (brief
accidental unintended contact with live low voltage conductors), and all component parts of a visor/helmet assembly
shall have the same marking to achieve this.
• Visors worn over non-designated corrective frames may transmit impacts which may damage the corrective eyewear
thus creating a hazard to the user.
• Keep the ocular visor in standby position (stowed under the helmet shell) during the use of a breathing apparatus
(SCBA).
• Service life of visors depends on the conditions of use.
• Any visor or face shield that has been dropped or damaged must be replaced.
• Visors shall be regularly inspected. Any visor with a scratched or damaged lens must be replaced.
• Materials that come in contact with the wearer's skin could cause allergic reactions in susceptible individuals.
Failure to follow these warnings can result in serious personal injury or death.
4.2.1 Ocular Visor (GA3702)
Installation
(1) Insert the plastic clips in the shell slots until they click
in position.
Removal
(1) Push the plastic clips and slide them out of the
attachment slots.
WARNING!
With the ocular visor in the working position and adjusted, if there are gaps between your face and the spectacles that
could let external agents intrude and cause damage to your eyes, use safety glasses under the spectacles. Safety
glasses MUST comply with the applicable requirements of the latest revision of ANSI/ISEA Z87.1.
Failure to follow this warning can result in serious personal injury or death.
Use
(1) Position the ocular visor in-use by pulling it down.
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(2) Tilt the ocular visor towards the face for an optimal fit.
(3) Push the visor up to put it back in standby position.
The ocular visor can be adjusted to optimize the distance between visor and face.
4.2.2 Face Protection Visors (Mesh GA3703 / Clear GA3704)
Installation
(1) Insert the visor attachment clips in the rail and push until it clicks. Repeat on the
other side.
Removal
(2) Push the green locking button and slide back the visor attachment clip out of the
rail. Repeat on the other side.
Use
(1) Move the face protection visor down by pulling its lower edge until it reaches the
in-use position.
(2) Return to standby position by pushing the face protection visor up until it
reaches the upper stop.
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4.3 Neck Protector (GA3709)
Installation
(1) Place the neck protector upside down above the helmet.
(2) Insert the central clip (B).
(3) And continue with (A) and (C).
Removal
(1) To remove the neck protector, release the clips by pressing them.
4.4 Headlamp
If the headlamp is removed from the helmet, the following components should be installed.
Front plate (GA3707) to replace front module, and rear cover (GA3706) to replace the rear module.
For further information see the head lamp user manual.
4.5 Water Rescue Lateral Protection Panel (Option) (GA3701)
The water rescue protection panel enables helmet full compliance to EN 1385:2012 standard (helmets for canoeing) by
increasing the area of protection to the side (GA3701).
WARNING!
Do not use the helmet for water rescue protection without the lateral protection panel.
Failure to follow this warning can result in serious personal injury or death.
Installation
(1) Insert the front edge in its groove and push the rear clip through the slot until it
clicks. Repeat the operation for the other side
Removal
(1) Push the rear clip and pull it down to release it completely from its slot.
Repeat the operation for the other side.
For an overview of the available accessories, see section 6.
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5 Care and Maintenance
WARNING!
• This helmet is made to absorb the energy of a blow by partial destruction or damage to the helmet and/or harness.
Replace the helmet after it has withstood an impact, even if there is no visible damage.
• Do not drop the helmet.
• Avoid unnecessary impacts which may cause damage to the helmet or its accessories (goggles, visor, etc.).
• Replace any damaged parts only with genuine MSA parts, as only these original parts are authorized and ensure the
performance of the helmet.
Failure to follow these warnings can result in serious personal injury or death.
Carefully obey all of the procedures for cleaning, inspecting, repairing, and storing the helmet.
For additional guidance, refer to the current edition of NFPA 1851, which specifies the minimum selection, care, and
maintenance requirements for structural and proximity firefighting protective ensembles and the individual ensemble
elements.
5.1 Cleaning
WARNING!
• Helmets that are dirty or soiled from technical rescue incidents may be contaminated with toxins that are poisonous,
pathogenic, toxic or carcinogenic. Failure to properly clean the helmet after each use per the recommended cleaning
procedures may result in injuries, illness, disease and/or death. Helmets should be properly cleaned consistent with
NFPA 1851 under the supervision of the authority having jurisdiction and standard operating procedures.
• Do not use cleaning solvents, oils, varnishes, or polishes other than those recommended in this manual to clean or
decontaminate helmets or helmet components.
• Do not use abrasives, solvents, paint removers, acetone, paint or lacquer thinner, or any chlorinated organic solvents
to clean the helmet shell. Use of these substances can degrade the protective properties of the helmet shell.
• Do not use equipment that produces mechanical action such as tumbling or agitation to machine-wash or dry
complete helmets.
• Do not use forced hot air or put the helmet directly on a heat source to dry it.
• Do not apply paint, stickers, cleaning products with a hydrocarbon base or solvents to the helmet or visors to prevent
damaging the materials of your helmet.
Failure to obey these warnings can result in serious personal injury or death.
• To prevent contamination after technical rescue incidents, clean the helmet after each use, before inspection.
• Elements contaminated by CBRN agents must be handled according to decontamination and disposal procedures
set by the applicable authorities.
• Remove any helmet that has been exposed to chemical or biological contaminants from service and clean it using the
procedures in the Section 5.1.2 Advanced Cleaning.
• For cleaning, use a solution of 1.5 oz (43g) of mild detergent per 1 gal (3.8L) of water at a temperature no higher
than 110°F (43°C).
• Do not use a helmet that is wet from use or cleaning. Allow all parts to air dry completely before use.
• Do not use a heat source such as forced air to dry components more quickly. Do not tumble dry.
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Failure to follow these warnings can result in serious personal injury or death.
5.1.1 Routine Cleaning
Plastic Components, Goggles and Visors
Use soapy water and a soft cloth.
Textile Materials and Soft Goods (Padding, Chinstrap, Neck Protector)
These can be removed from the helmet and machine cleaned. Follow the cleaning instructions on the labels.
5.1.2 Advanced Cleaning
If the helmet is particularly soiled or has been exposed to severe conditions, advanced cleaning is recommended. It can
be carried out manually or using an approved mechanical, machine cleaning method. Please refer to the care and
maintenance manual.
5.2 Inspection
WARNING!
Failure to follow the recommended inspection procedures can reduce helmet performance and result in serious personal
injury, disease, illness, or death.
Do not use a helmet that has damage.
Do not attempt to test the helmet. The performance properties of the helmet and its components cannot be properly
tested by a user in the field.
Failure to follow these warnings can result in serious personal injury or death.
WARNING!
Replace the helmet after it has withstood an impact, even if there is no visible damage.
In case of visible damage identified during the routine inspection (before or after use), such as impacts, significant
scratches, coating removal on the shell or visors, melted parts, broken parts, torn straps or padding, missing
components, non-operational moving parts (such as visors or ratchet), etc., the helmet should be taken to the trained
maintenance technician or an MSA approved maintenance center.
Failure to follow these warnings can result in serious personal injury or death.
5.2.1 Routine Inspection
Clean the helmet per section 5.1 Cleaning prior to inspection.
Inspect the helmet after each use for the following signs of damage from impact and thermal exposure. If any of these
conditions exist, remove the helmet from service immediately and repair or replace it as applicable.
After each use, check every part of the helmet and, especially the attachment points.
• No evident wear
• No fractures or cracks
• Continued, proper fit
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5.2.2 Advanced Inspection
WARNING!
Only a manufacturer-trained organization, verified organization, or verified Independent Service Provider (ISP) can
perform advanced inspection.
Failure to follow this warning can result in serious personal injury or death.
Advanced inspection includes all of the items listed for 5.2.1 Routine Inspection as well as the following items. After the
helmet is put into service, do an Advanced Inspection of all protective ensemble elements at least every 12 months, or
whenever a routine inspection removes the ensemble from service, whichever occurs first.
NOTICE
For the purposes of replacement (according to NFPA 1851, Standard on Selection, Care, and Maintenance of Protective
Ensembles for Structural Fire Fighting and Proximity Fire Fighting) and warranty, the manufacturing date for the helmet
ensemble is based on the oldest original part shipped as a component of the complete compliant helmet ensemble,
irrespective of the manufacturing date of the replaced parts.
Disassemble the helmet using the instructions in Section 5.3 Disassembling /Reassembling and inspect all components
for the conditions listed in Section 5.2.1 Routine Inspection.
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Figure 2 Exploded View
1 Shell 6 Suspension / headband assembly
2 Accessory Interface 7 Neck pad
3 Rear cover 8 Suspension padding
4 Front plate 9 Chinstrap
5Suspension holders 10 Reflective stickers (option)
If any of the following conditions exist, replace the relevant part or assembly.
Helmet shell
• Visible cracks or holes reducing mechanical structure
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• Visible impacts inside the helmet shell
Suspension and headband assembly
• Plastic suspension assembly: visible cracks, damaged attachment points / clips preventing secured attachment to
the helmet
• Headband: broken / blocked ratchet knob, visible cracks, missing Velcro attachment points, damaged / missing neck
pad
Suspension padding
Torn fabric, missing foam, stiff foam, damaged stitching, damaged / missing Velcros
Chinstrap
• Broken / non operating buckle
• Damaged straps (torn, missing stitching, etc.)
• Damaged / broken adjusters preventing proper adjustment and tightness
Accessory interface and suspension holders
Major crack, broken clips, loose attachment to the helmet shell
Front plate / rear cover
Broken clips preventing proper attachment to the helmet shell
Reflective trim (optional)
Torn, partially detached, permanently soiled trim
Goggles and ocular visor (optional)
• Blistered, bubbled, cracked, charred or otherwise damaged hardware or lens
• Lens will not stay in the stowed position and/or cannot be adjusted
• Broken quick-connect attachment clips
Neck protector (optional)
• Torn fabric, holes, missing stitching
• Broken clips preventing proper attachment to the helmet
5.3 Disassembling /Reassembling
5.3.1 Suspension Padding
Disassembling
(1) Detach Velcro attachment and remove the padding.
Reassembling
(1) Install the padding onto the helmet suspension and fasten Velcros at the front and on the sides to secure
attachment.
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5.3.2 Chinstrap
Disassembling
(1) Push and release the rear clip and pull the rear straps through the headband (between ratchet pad and rear
headband).
(2) Push and release the side clips and pull the chinstrap out .
Reassembling
(1) Attach the side clips (push down until it click is heard) ensuring buckle is on the left (wearer’s perspective).
(2) Slide the rear straps through the headband and attach the rear clip (push down until a click is heard) .
5.3.3 Suspension and Headband Assembly
Disassembling
(1) Unlock the adjustment levers (yellow) on the sides and on the rear.
(2) Release the side attachment points by pressing the lever and pulling out the suspension.
(3) Release the rear attachment point by pressing the lever and pulling out the suspension .
Reassembling
(1) Insert the rear attachment point and push until it clicks.
(2) Pre-insert the side attachments points (left and right) and push both sides simultaneously until it clicks.
(3) Ensure that the ride height adjustment is correct (→ 3.2.1 ).
5.3.4 Front Plate
Disassembling
(1) Push both attachment clips towards the inside of the helmet until the front plate is released.
Reassembling
(1) Position the front plate and slide it downward towards the edge of the helmet until it clicks.
5.3.5 Rear Cover
Disassembling
(1) Push both attachment clips and pull the cover out of its location.
Reassembling
(1) Position the cover and push it inside it location until it clicks.
For an overview of the available replacement parts, see section 6.
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5.4 Storage
WARNING!
Do not store equipment that is not explicitly authorized by MSA in or on the helmet. The storage of gloves, wedges,
lights, and other equipment in or on the helmet can dramatically change the protective capacity of the helmet.
Failure to follow this warning can result in serious personal injury or death.
• Clean the helmet (shell and internal components) after use before storing.
• Store the helmet in a clean, dry area where it is not exposed to heat, cold, or sunlight.
• Store the helmet in a proper storage bag (GA3708) and/or in a closed cabinet to avoid extended exposure to cold,
humidity, exhaust fumes, etc.
• When not in use, store the helmet with the ratchet suspension set to its smallest size.
• Store the face shield and visor (if applicable) inside the helmet (stowed position).
• Place the goggles inside the helmet when stored.
• For long duration storage, fold the nape strap inside the helmet (→Figure 3 ) to prevent distortion of the plastic
headband.
Figure 3 Nape Strap Storage
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6 Replacement Parts and Accessories
Please see our catalog, visit MSAFIRE.com or contact your authorized MSA fire service distributor for a full line of
genuine MSA accessories and replacement parts.
No. P/N Description Type
1 GA3712 Painted shell vented XR2 Spare part
1 GA3713 Painted shell unvented XR2 Spare part
2 GA3717 Accessory Interface XR2(pair) Spare part
3 GA3706 Back plate XR2 Spare part
4 GA3707 Front plate XR2 Spare part
5 GA3718 Suspension holders (Lateral and rear) XR2 Spare part
6 GA3714 / GA3728 Suspension & headband assembly XR2/ Nape strap with ratchet knob XR2 Spare part
7 GA3716 Neck pad XR2 Spare part
8 GA3715 Suspension padding XR2 Spare part
9 GA3711 Chinstrap, complete XR2 Spare part
10 GA3719-XX Retro reflective stickers set Accessory
11 GA3705 Goggle Mask XR2 Accessory
12 GA3722 Goggle mask elastic band adapters (x2) Spare part
13 GA3701 Water Rescue Lat.Protec. panel L&R XR2 Accessory
14 GA3702 Ocular visor Assembly XR2 Accessory
15 GA3703 Mesh visor assembly ANSI/ISEA Z87.1 XR2 Accessory
16 GA3704 Clear visor assembly ANSI/ISEA Z87.1 XR2 Accessory
17 GA3708 Transportation bag XR2 Accessory
18 GA3709 Neck protector XR2 Accessory
19 GA3710 Lamp bracket XR2 Accessory
20 10190356 V-Gard hearing protection Low Accessory
10190357 V-Gard hearing protection Medium Accessory
21
GA3724 ATEX 3AA L2XR headlamp Accessory
GA3725 Non-ATEX 3AA L2XR headlamp Accessory
GA3726 ATEX Li-ion L2XR headlamp Accessory
GA3727 Non-ATEX Li-ion L2XR headlamp Accessory
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